A kind of sorting mechanism installed for ornamental blocks
Technical field
The invention belongs to plank production and processing technical field, particularly relate to a kind of sorting mechanism installed for ornamental blocks.
Background technology
Furniture refers to that the mankind maintain normal life, are engaged in production practices and carry out the requisite appliances of social activities.The step development innovation in epoch also followed by furniture, and of a great variety by now, materials are different, great variety of goods, and purposes differs.Furniture is made up of material, structure, appearance forrns and function four factors, and wherein function is guide, is the power promoting furniture development; Structure is trunk, is the basis of practical function.This four factors interknits, and conditions each other again.Because furniture is that therefore furniture also has the factor of material and appearance forrns aspect in order to meet the certain material requisite of people and application target and design and fabrication.Furniture processes manufacture by various material through a series of technology, and material is the material base forming furniture.The main material of current furniture comprises timber, metal, plastics, rattan, bamboo, glass etc., and in existing furniture, timber is generally used on a large scale.Timber belongs to natural material, and texture is natural, attractive in appearance, lifelike image, good hand touch, and is easy to processing, painted, is produce the first-class material of furniture.And plank is the most conventional a kind of sheet material in timber, it is exactly the wood plank adopting complete timber to make, and these sheet materials are sturdy and durable, lines nature.In the ordinary course of things, in order to make board surface attractive in appearance, plank is allowed to have ornamental, reply plank carries out covering with paint, lacquer, colour wash, etc., sticker, engraving, painted, scald, iron, add the decorations such as ornament, decorative cover is directly presented in face of user with the form of outward appearance, there is external manifestation and the aesthetic function of function.
On plank, ornamental blocks is added exactly at present in a kind of manifestation mode of decorating plank, operating personnel reserve good hole in advance on plank, again ornamental blocks is placed into ornamental blocks shape, preformed hole of the same size, then ornamental blocks is beaten gently with hammer, by ornamental blocks firmly in hole, the surface of such plank has external manifestation and the aesthetic function of function.When plank adds ornamental blocks, need to ensure that the shape of ornamental blocks all can meet hole reserved on plank, therefore before interpolation ornamental blocks, need to carry out screening operation to ornamental blocks, by sensor, ornamental blocks is scanned, scan-data is inputted computer, the size of computer export ornamental blocks, the ornamental blocks of incongruent standard is positioned, then manipulator is adopted underproof ornamental blocks to be discharged, but because ornamental blocks is cylindric, manipulator is when capturing ornamental blocks, ornamental blocks easily drops from manipulator, affect the screening operation of ornamental blocks, defective finished product in the ornamental blocks obtained is higher.
Summary of the invention
The object of the invention is to solve the above-mentioned technical problem existed in prior art, a kind of sorting mechanism installed for ornamental blocks is provided, non-compliant ornamental blocks is screened discharge one by one, improve screening precision, improve the qualified yield rate of ornamental blocks, increase work efficiency.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
For the sorting mechanism that ornamental blocks is installed, comprise workbench, it is characterized in that: workbench is provided with the first structure for conveying and the second structure for conveying, on the first structure for conveying, conveying has the first collection frame, and on the second structure for conveying, conveying has the second collection frame, workbench is provided with installing plate, installing plate is fixedly connected with feed arrangement, feed arrangement is provided with feeding-passage, connected unit is provided with between installing plate, connected unit is provided with rotating base, fixed axis is provided with between rotating base, fixed axis is rotatably connected to rotary panel, rotary panel is limited in connected unit, rotary panel is provided with fixed support, fixed support is fixedly connected with bracing frame, bracing frame is fixedly connected on installing plate, bracing frame is provided with screening platform, screening platform is provided with interface channel, interface channel is communicated with feeding-passage, screening platform is provided with groove, groove is communicated with interface channel, screening platform is provided with guide pad, guide pad is located in groove, the first tapping channel and the second tapping channel is formed between guide pad and screening platform, first tapping channel is located at the top of the first collection frame, second tapping channel is located at the top of the second collection frame, screening platform is provided with holding tank, screening block is provided with in holding tank, the bottom of bracing frame is provided with fixed head, fixed head is provided with driving shaft, drive shaft connects screening block, and non-compliant ornamental blocks is screened discharge by this sorting mechanism one by one, improves screening precision, improve the qualified yield rate of ornamental blocks, increase work efficiency.
Further, the bottom of rotary panel is provided with pivot protrusion, and pivot protrusion and fixed axis are rotationally connected.The self structure of rotary panel is restricted, and rotary panel directly can not be rotated on fixed axis, therefore arrange pivot protrusion in the bottom of rotary panel, increases the contact area between rotary panel and fixed axis, rotary panel can be rotated on fixed axis.
Further, the bottom of rotary panel is provided with buckle, and connected unit is provided with spacing preiection, and buckle is stuck on spacing preiection.When buckle is stuck on spacing preiection, rotary panel can not rotate on fixed axis, and such rotary panel keeps certain angle of inclination on rotating base, facilitates the landing of ornamental blocks.
Further, be provided with buffer unit between rotary panel and fixed support, buffer unit adopts spring buffer.Buffer unit makes fixed support have certain elastic buffer effect, conveniently fixed support is snapped onto in bracing frame, whole like this device is when carrying out screening operation, buffer unit can carry out cushioning effect to whole device, overweight and the structural failure of the pressure preventing rotary panel from bearing, buffer unit adopts spring, can keep the continuation of cushioning effect, improve the security of whole device.
Further, fixed support comprises base plate and side plate, is provided with cross bar in bracing frame, and side plate is fixed on cross bar.Such side plate can be bonded to each other with cross bar, facilitates between side plate with cross bar and weld, and fixed support can be able to be fixed together with bracing frame, increases fastness.
Further, bracing frame is provided with gag lever post, and gag lever post is fixedly connected on installing plate.According to the speed that ornamental blocks is discharged, the angle of inclination that adjustment bracing frame is arranged, and then gag lever post is fixed on a mounting board, the angle of inclination of bracing frame can be set according to the quantity of ornamental blocks like this, accelerate the screening operation of ornamental blocks, improve the production efficiency of plank.
Further, the upper end of guide pad is provided with spigot surface, and spigot surface is arc-shaped.When underproof ornamental blocks is by interface channel, the deflection of screening block, underproof ornamental blocks is ejected, underproof ornamental blocks can along the circular arc spigot surface of guide pad, enter into the second tapping channel, and discharge in the second tapping channel, arc-shaped spigot surface plays the guide effect to defective ornamental blocks, and underproof ornamental blocks can be discharged under gravity smoothly.
Further, workbench is provided with slide rail, and installing plate is provided with adjusting device, and adjusting device is slidably connected in slide rail.Adjusting device can adjust the position of installing plate on slide rail, make the first tapping channel can collect frame and aim at first, second tapping channel can be collected frame and aims at second, qualified ornamental blocks is collected in the first collection frame, underproof ornamental blocks is collected in the second collection frame, is convenient to the categorised collection to ornamental blocks.
Further, adjusting device comprises adjustment panel, sliding bar and connecting rod, and connecting rod is located in slide rail, and connecting rod is provided with tight locking button.When tight locking button is not locked, sliding bar is not clamped on slide rail, now adjusting device is in adjustment state, installing plate can slide by technical staff on the table, the position of adjustment installing plate, makes the first tapping channel can collect frame and aim at first, second tapping channel can be collected frame and aims at second, qualified ornamental blocks is collected in the first collection frame, underproof ornamental blocks is collected in the second collection frame, is convenient to the categorised collection to ornamental blocks; When tight locking button is locked, installing plate just location on the table, just can carry out the screening operation of ornamental blocks.
The present invention, owing to have employed technique scheme, has following beneficial effect:
The present invention is before screening ornamental blocks, the quantity of the ornamental blocks of screening as required, the angle of inclination of adjustment screening platform: rotary panel rotates and turns an angle on rotating base, buckle is stuck on spacing preiection, rotary panel can not rotate on fixed axis, such rotary panel keeps certain angle of inclination on rotating base, because rotary panel is by fixed support fixing support rack, after adjustment predetermined angular, bracing frame is fixed on installing plate, complete the position adjustment of screening platform, facilitate the landing of ornamental blocks, during general ornamental blocks negligible amounts (when ornamental blocks quantity is less than 500 pieces), the angle of inclination adjustment of screening platform is between 30 ° ~ 40 °, such ornamental blocks keeps middling speed landing from screening platform, when ornamental blocks quantity is more (when ornamental blocks quantity is greater than 500 pieces), the angle of inclination adjustment of screening platform is between 40 ° ~ 60 °, such ornamental blocks keeps quick landing from screening platform, by screening the setting at platform angle of inclination, control the speed of ornamental blocks landing, be convenient to carry out screening operation, make screening platform applied widely, the present invention is when screening ornamental blocks, when sensor scan is to defective ornamental blocks, this defective ornamental blocks is passed through from the feeding-passage of feed arrangement, enter into groove again, then driving shaft drives screening block to rotate, underproof ornamental blocks ejects by screening block, underproof ornamental blocks is along the circular arc spigot surface of guide pad, enter into the second tapping channel, and discharge in the second tapping channel, arc-shaped spigot surface plays the guide effect to defective ornamental blocks, underproof ornamental blocks can be discharged under gravity smoothly, defective ornamental blocks is collected in the second collection frame, standard compliant ornamental blocks is passed through from feeding-passage, enter into groove again, screening block keeps original state, do not carry out rotary action, standard compliant like this ornamental blocks is just discharged from the first tapping channel, be collected in the first collection frame, non-compliant ornamental blocks is screened discharge one by one, defective ornamental blocks and the classification of qualified ornamental blocks are collected, improve screening precision, improve the qualified yield rate of ornamental blocks, increase work efficiency.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of a kind of sorting mechanism for ornamental blocks installation of the present invention;
Fig. 2 be in Fig. 1 A to structural representation;
Fig. 3 is the top view of Fig. 1;
Fig. 4 be in Fig. 1 B to structural representation;
Fig. 5 is the structural representation of connected unit in the present invention;
Fig. 6 is the structural representation of rotating base and rotary panel in the present invention;
Fig. 7 is the structural representation of bracing frame in the present invention;
Fig. 8 is the structural representation screening platform in the present invention;
Fig. 9 is the structural representation of middle regulator of the present invention;
Figure 10 screens structural representation when block discharges defective ornamental blocks in the present invention.
Detailed description of the invention
As shown in Figures 1 to 10, the sorting mechanism installed for ornamental blocks for the present invention is a kind of, comprise workbench 1, workbench 1 is provided with the first structure for conveying 2 and the second structure for conveying 3, first structure for conveying 2 and the second structure for conveying 3 be separately work separately, on first structure for conveying 2, conveying has conveying on the first collection frame 4, second structure for conveying 3 to have the second collection frame 5.First collects frame 4 for loading standard compliant ornamental blocks, and second collects frame 5 for loading defective ornamental blocks.First collects after frame 4 fills standard compliant ornamental blocks, and the first structure for conveying 2 is collected frame 4 to first and carried, and then collects frame 4 after the first structure for conveying 2 is carried for one empty first, continues to load standard compliant ornamental blocks; Second collects after frame 5 fills defective ornamental blocks, and the second structure for conveying 3 is collected frame 5 to second and carried, and then collects frame 5 after the second structure for conveying 3 is carried for one empty second, continues to load standard compliant ornamental blocks.
Workbench 1 is provided with installing plate 6, installing plate 6 is fixedly connected with feed arrangement 7, feed arrangement 7 is provided with feeding-passage 8, by the ornamental blocks after sensor scan all by feeding-passage 8, be provided with connected unit 9 between installing plate 6, connected unit 9 is provided with rotating base 10, fixed axis 11 is provided with between rotating base 10, fixed axis 11 is rotatably connected to rotary panel 12, the bottom of rotary panel 12 is provided with pivot protrusion 25, and pivot protrusion 25 and fixed axis 11 are rotationally connected.The self structure of rotary panel 12 is restricted, rotary panel 12 directly can not be rotated on fixed axis 11, therefore pivot protrusion 25 is set in the bottom of rotary panel 12, increases the contact area between rotary panel 12 and fixed axis 11, rotary panel 12 can be rotated on fixed axis 11.Rotary panel 12 is limited in connected unit 9, and the bottom of rotary panel 12 is provided with buckle 26, and connected unit 9 is provided with spacing preiection 27, and buckle 26 is stuck on spacing preiection 27.When buckle 26 is stuck on spacing preiection 27, rotary panel 12 can not rotate on fixed axis 11, and such rotary panel 12 keeps certain angle of inclination on rotating base 10, facilitates the landing of ornamental blocks.Rotary panel 12 is provided with fixed support 13, fixed support 13 is fixedly connected with bracing frame 14, and bracing frame 14 is fixedly connected on installing plate 6, is provided with buffer unit 28 between rotary panel 12 and fixed support 13, and buffer unit 28 adopts spring buffer.Buffer unit 28 makes fixed support 13 have certain elastic buffer effect, conveniently fixed support 13 is snapped onto in bracing frame 14, whole like this device is when carrying out screening operation, buffer unit 28 can carry out cushioning effect to whole device, overweight and the structural failure of the pressure preventing rotary panel 12 from bearing, buffer unit 28 adopts spring, can keep the continuation of cushioning effect, improves the security of whole device.Fixed support 13 comprises base plate 29 and side plate 30, is provided with cross bar 31 in bracing frame 14, and side plate 30 is fixed on cross bar 31.Such side plate 30 can be bonded to each other with cross bar 31, facilitates between side plate 30 with cross bar 31 and weld, and fixed support 13 can be able to be fixed together with bracing frame 14, increases fastness.Bracing frame 14 is provided with gag lever post 32, and gag lever post 32 is fixedly connected on installing plate 6, generally on installing plate 6, carries out perforate according to the position of gag lever post 32.According to the speed that ornamental blocks is discharged, the angle of inclination that adjustment bracing frame 14 is arranged, and then gag lever post 32 is fixed on installing plate 6, the angle of inclination of bracing frame 14 can be set according to the quantity of ornamental blocks like this, accelerate the screening operation of ornamental blocks, improve the production efficiency of plank.
Bracing frame 14 is provided with screening platform 15, screening platform 15 is provided with interface channel 16, interface channel 16 is communicated with feeding-passage 8, screening platform 15 is provided with groove 17, and groove 17 is communicated with interface channel 16, and screening platform 15 is provided with guide pad 18, guide pad 18 is located in groove 17, form the top that the first tapping channel 19 and the second tapping channel 20, first tapping channel 19 are located at the first collection frame 4 between guide pad 18 and screening platform 15, the second tapping channel 20 is located at the top of the second collection frame 5.Screening platform 15 is provided with holding tank 21, and be provided with screening block 22 in holding tank 21, the bottom of bracing frame 14 is provided with fixed head 23, and fixed head 23 is provided with driving shaft 24, and driving shaft 24 drives and connects screening block 22.The upper end of guide pad 18 is provided with spigot surface 33, and spigot surface 33 is in arc-shaped.When underproof ornamental blocks is by interface channel 16, screening block 22 deflects, underproof ornamental blocks is ejected, underproof ornamental blocks can along the circular arc spigot surface 33 of guide pad 18, enter into the second tapping channel 20, and discharge in the second tapping channel 20, arc-shaped spigot surface 33 plays the guide effect to defective ornamental blocks, and underproof ornamental blocks can be discharged under gravity smoothly.
Workbench 1 is provided with slide rail 34, and installing plate 6 is provided with adjusting device 35, and adjusting device 35 is slidably connected in slide rail 34.Adjusting device 35 can adjust the position of installing plate 6 on slide rail 34, make the first tapping channel 19 can collect frame 4 and aim at first, second tapping channel 20 can be collected frame 5 and aims at second, qualified ornamental blocks is collected in the first collection frame 4, underproof ornamental blocks is collected in the second collection frame 5, is convenient to the categorised collection to ornamental blocks.Adjusting device 35 comprises adjustment panel 36, sliding bar 37 and connecting rod 38, and connecting rod 38 is located in slide rail 34, and connecting rod 38 is provided with tight locking button 39.When tight locking button 39 is not locked, sliding bar 37 is not clamped on slide rail 34, now adjusting device 35 is in adjustment state, installing plate 6 can slide by technical staff on workbench 1, the position of adjustment installing plate 6, makes the first tapping channel 19 can collect frame 4 and aim at first, second tapping channel 20 can be collected frame 5 and aims at second, qualified ornamental blocks is collected in the first collection frame 4, underproof ornamental blocks is collected in the second collection frame 5, is convenient to the categorised collection to ornamental blocks; When tight locking button 39 is locked, installing plate 6 is just positioned on workbench 1, just can carry out the screening operation of ornamental blocks.
The present invention is before screening ornamental blocks, the quantity of the ornamental blocks of screening as required, the angle of inclination of adjustment screening platform 15: rotary panel 12 rotates and turns an angle on rotating base 10, buckle 26 is stuck on spacing preiection 27, rotary panel 12 can not rotate on fixed axis 11, such rotary panel 12 keeps certain angle of inclination on rotating base 10, because rotary panel 12 is by fixed support 13 fixing support rack 14, after adjustment predetermined angular, bracing frame 14 is fixed on installing plate 6, complete the position adjustment of screening platform 15, facilitate the landing of ornamental blocks.The speed of ornamental blocks landing is unsuitable too fast, the too fast landing of ornamental blocks causes screening block 22 to have little time to carry out screening operation, but when screening large batch of ornamental blocks, suitably should accelerate the speed of ornamental blocks landing, increase breakneck acceleration, during general ornamental blocks negligible amounts (when ornamental blocks quantity is less than 500 pieces), the angle of inclination adjustment of screening platform 15 is between 30 ° ~ 40 °, such ornamental blocks keeps middling speed landing from screening platform 15, when ornamental blocks quantity is more (when ornamental blocks quantity is greater than 500 pieces), the angle of inclination adjustment of screening platform 15 is between 40 ° ~ 60 °, such ornamental blocks keeps fast speed landing from screening platform 15, by screening the setting at platform 15 angle of inclination, control the speed of ornamental blocks landing, be convenient to carry out screening operation, make screening platform 15 applied widely.The present invention is when screening ornamental blocks, when sensor scan is to defective ornamental blocks, this defective ornamental blocks is passed through from the feeding-passage 8 of feed arrangement 7, enter into groove 17 again, then control module control driving shaft 24 rotates, driving shaft 24 drives screening block 22 to rotate, underproof ornamental blocks ejects by screening block 22, underproof ornamental blocks is along the circular arc spigot surface 33 of guide pad 18, enter into the second tapping channel 20, and discharge in the second tapping channel 20, arc-shaped spigot surface 33 plays the guide effect to defective ornamental blocks, underproof ornamental blocks can be discharged under gravity smoothly, defective ornamental blocks is collected in the second collection frame 5, standard compliant ornamental blocks is passed through from feeding-passage 8, enter into groove 17 again, screening block 22 keeps original state, do not carry out rotary action, standard compliant like this ornamental blocks is just discharged from the first tapping channel 19, be collected in the first collection frame 4, non-compliant ornamental blocks is screened discharge one by one, defective ornamental blocks and the classification of qualified ornamental blocks are collected, improve screening precision, improve the qualified yield rate of ornamental blocks, increase work efficiency.
These are only specific embodiments of the invention, but technical characteristic of the present invention is not limited thereto.Any based on the present invention, for solving substantially identical technical problem, realize substantially identical technique effect, done simple change, equivalent replacement or modification etc., be all covered by among protection scope of the present invention.