CN105409068B - Friction lock socket with programmable relieving mechanism - Google Patents

Friction lock socket with programmable relieving mechanism Download PDF

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Publication number
CN105409068B
CN105409068B CN201480028542.8A CN201480028542A CN105409068B CN 105409068 B CN105409068 B CN 105409068B CN 201480028542 A CN201480028542 A CN 201480028542A CN 105409068 B CN105409068 B CN 105409068B
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CN
China
Prior art keywords
socket
pin
plug
locking
shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201480028542.8A
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Chinese (zh)
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CN105409068A (en
Inventor
S.查普尔
W.帕乔德
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Zonit Structured Solutions LLC
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Zonit Structured Solutions LLC
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Application filed by Zonit Structured Solutions LLC filed Critical Zonit Structured Solutions LLC
Publication of CN105409068A publication Critical patent/CN105409068A/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/76Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

The present invention provides a kind of method and apparatus of electrical connection formed for locking by fit structure, and the fit structure includes the public pin of component and the socket of female component.In some embodiments, the electrical connection can be locked by the frictional engagement between plug and socket shell.This can be completed by forcing interface that wedge piece enters between shell or being expanded into locking member (such as elastomeric ring) in the interface.Locking nut can be used to manipulate this locking and release of the secure connection.

Description

Friction lock socket with programmable relieving mechanism
To citation of related applications
Present patent application is non-provisional application, and requires the entitled " SECURE submitted on March 15th, 2014 The U.S. Provisional Patent Application 61/799,971 of ELECTRICAL RECEPTACLE (electrical safety socket) " and in 2 months 2014 25 submit it is entitled " FRICTIONAL LOCKING RECEPTACLE WITH PROGRAMMABLE RELEASE (and have can The friction lock socket of programming trelease mechanism) " U.S. Provisional Patent Application 61/944,506 priority.In addition, this patent Application is entitled " the LOCKING ELECTRICAL RECEPTACLE WITH ELONGATE submitted for 8th in September in 2011 The part of the United States Patent (USP) 13/228,331 of CLAMPING SURFACES (the locking electrical socket with elongated clamping face) " continues Case, and require the priority of the patent, United States Patent (USP) 13/228,331 be submitted within 28th in September in 2009 it is entitled The cip application of the United States Patent (USP) 12/568,444 of " LOCKING ELECTRICAL RECEPTACLE (locking electrical socket) ", And require the priority of the patent, and United States Patent (USP) 12/568,444 be again submitted within 14th in September in 2009 it is entitled The cip application of the United States Patent (USP) 12/531,235 of " LOCKING ELECTRICAL RECEPTACLE (locking electrical socket) ", United States Patent (USP) 12/531,235 is entitled " the LOCKING ELECTRICAL RECEPTACLE submitted on March 14th, 2008 The American National phase application of the PCT application US2008/57149 of (locking electrical socket) ", PCT application US2008/57149 requirements The U.S. of entitled " LOCKING ELECTRICAL RECEPTACLE (locking electrical socket) " submitted on March 14th, 2007 The priority of provisional application 60/894,849.United States Patent (USP) 12/568,444 is also required in the U.S. submitted on July 10th, 2009 The priority of provisional application 61/221,793.Entitled " the LOCKING that present patent application was still submitted on April 15th, 2011 The cip application of the U. S. application 13/088,234 of ELECTRICAL RECEPTACLE (locking electrical socket) ", and require the Shen Priority please, U. S. application 13/088,234 require the entitled " LOCKING submitted on April 15th, 2010 U.S. of ELECTRICAL RECEPTACLE SECURE LOCKING MECHANISM (safe locking mechanism of locking electrical socket) " State's provisional application 61/324,557 submitted entitled " LOCKING ELECTRICAL RECEPTACLE on May 19th, 2010 The U.S. Provisional Application 61/ of ALTERNATE OPERATING MECHANISMS (the replacement operating mechanism of locking electrical socket) " 346,316 and entitled " the LOCKING ELECTRICAL RECEPTACLE that are submitted on June 10th, 2010 U.S. of PROGRAMMABLE RELEASE TENSION MECHANISMS (the programmable release tension mechanism of locking electrical socket) " The priority of state's provisional application 61/353,496.The content of all above-mentioned applications by completely quote combine here, and according to U.S. law and the permitted degree of regulation require whole priority of all these applications.
Background technology
It can be used for realizing the electrical contact between power supply and electrical equipment it has been known that there is various electric connectors.In typical case, one As be known as plug connector include pin type terminal, commonly referred to as socket for receive pin type terminal female connectors it is normal It is commonly referred to as electrical outlet or abbreviation socket.The socket of most common type includes a pair of terminal contact, they receive plug Pin, and the pin of plug is coupled to firewire and " zero curve ".Moreover, socket may include receiving the terminal of the grounding pin of plug Contact.In each area in the whole world, various standards are developed for socket.
No matter using what specific standards, the design of above-mentioned most common plug and socket system is normally only connect using metal Plug and socket is fixed on cooperation position by the friction between point.The various conditions of the friction coefficient and change, including but do not limit to In manufacturing process, as lubricant foreign material and component abrasion and deformation.This feature causes between two equipment Interconnection electrical connection mechanism it is dangerous.It can be proved that this is the power supply system powered using above system to electrically or electronically equipment The weakest link of system.But this connection mode uses in the whole world as standard, and uses this connection mode master If due to manufacture it is at low cost, be easy to carry out quality control in the fabrication process and can efficiently utilize when being powered Space.
The major limitation of this interconnection technique is only that friction fitting elements.Power supply continuity may be very crucial some In, such as in data or medical applications, it may be necessary to the technology of safety being connected is ensured, to improve reliability. In the place for having mechanical activity, for example there is the places of vibrations or external activity may cause to be attached to plug and socket Power cord occurs mechanical flexure or pulls tight place in any way, especially true.
The electrical safety socket of the present invention is exactly for the exploitation of this background.
Invention content
The present invention relates to the safety for ensuring electrical connection.In some cases, cooperation plug and socket electrical connection may be The most weak link of safety in electric power system.In general, these connections are only locked by the friction fit for the electric contact being manually inserted into Tightly.Some factors may influence the safety of this connection.The present invention provides multiple safe mechanism, so that being intended to originally The power that connection is pulled open plays the role of driving holding mechanism now, so as to lock matching pair, wherein, connection is frictionally engaged It has arrived reinforcement and/or connection is locked in another manner so that needed to carry out deliberate operation that connection could be discharged, thus subtract Unexpected disconnection is lacked.The present invention also provides various mechanism, thus user can manually select manipulation holding mechanism, so as to lock cooperation It is secondary.The configuration of the present invention is simple, and it is very reliable at work.Moreover, the present invention can be combined with novel or transformation socket device Implement.Therefore, this system is compatible with existing plug and other infrastructure.
According to an aspect of the present invention, a kind of device for locking electrical connection is provided.The electrical connection is by matching Close what structure was formed, the fit structure includes the pin of public component and socket (such as power cord end cap or the socket of female component Socket), wherein, it can be disconnected by extracting pin from socket.It should be noted that wall outlet socket is generally parent part, And power cord end cap can be bull or parent part.Described device includes the clamping member that can be moved between clamping configuration and release form Part, in clamping configuration, the fit structure is maintained at connection status by the clamping element.Active element response is intended to handle Pin makes the clamping element enter clamping configuration from making every effort to promote of extracting of socket.In this way, it is intended to originally connection The power pulled open makes the device of the invention that connection is clamped in locking state now.
The clamping function can be realized there are many structure.This structure can coordinate with the public component and/or female component It uses.In one embodiment, described device is realized completely by female component.For example, the clamping element can act on public group On one or more pins of part.In a kind of particular implementation, the clamping element, which acts on, is maintained at ground potential On grounding pin, hence for the current potential without considering to be applied on clamped pin for the design of clamping element.This is also It can realize or contribute to and the compatibility of life security/rules and regulations.However, it is understood that it can alternatively or additionally engage Other pins.
As described above, clamping element may include for contacted in clamping configuration with one or more pins one or more A contact surface.Here, pin can be converted into the movement that contact surface enters clamping configuration by active element relative to the movement of socket. For example, the movement of pin can be converted into the rotation displacement that contact surface forms syntople with clamped pin.Alternatively, The withdrawal force acted on plug/pin can be such that elongated contact surface is engaged with the opposite side of pin.Described device may also include For clamping element being moved into the releasing member of release form.For example, user can be by squeezing, sliding, pulling or pushing plug Some element of housing operates the releasing member.In one embodiment, mains terminals cap shell body can by interconnect two Section is formed, this two sections are slided relative to one another with stretch mode.In this way, user can manually engage clamping element or response electricity Tension on one section of source line or power cord end cap engages clamping element automatically, so as to engaging locking mechanisms, then, can pass through choosing It selects the correspondence section of shell section and it is slided into releasing position to discharge.Even if should be understood that in crowded environment (such as in data In the rack of center), also shell section can be operated at any time to discharge clamping element.Moreover, it holds to discharge clamping element for being pinched with hand Shell section can carry and colour code or identified by other obvious modes, so that user identifies.Moreover, a variety of sides can be used Method indicates whether clamping device has been released once.
According to another aspect of the present invention, a kind of method using locking device is provided.The locking device is included such as The upper clamping element and active element.User can be by the socket of the pin insertion female component of public component or individually Manipulation locks executing agency to activate the locking device.In this cooperation arrangement form, it is electrically connected and is locked as described above. User can also be made a return journey locking device living by the way that clamping element is forced to enter release form, for example, by squeeze public component housing or Person's slider case section or operation belong to tab, button or the knob of a part for power cord end cap or other devices.Pass through This mode, user can easily lock and discharge electrical connection as needed.
According to another aspect of the present invention, the release tension of locking electrical socket can be selected according to written standards, to keep away Exempt to damage power cord end cap, power cord or plug or ensure compliance with relevant criterion.It here, can be by changing clamping device Geometry, thickness, material and forming details adjust the release tension of locking receptacles.It is recognized that release tension is set It excessively high must may lead to Socket casing, power cord or cooperation plug damage, and core may be caused exposed for this and security risk. Moreover, can formulate in this respect or other aspects it is relevant release tension standard.A kind of relevant method of the present invention includes:It carries For having the locking electrical socket of clamping element;The limit value of the release tension of socket is determined according to the safe operating standards of electrical connection; Specification or the setting of clamping element are determined, to meet release tension limit;And it constructs or sets according to the specification or setting Lock the regulating mechanism of electrical socket.For example, release tension can be coordinated with the structure and specification of end cap or plug or power cord, so as to It is substantially guaranteed that end cap or plug or power cord will not be broken due to strain relevant with excessively high release tension or failure.Pass through This mode, thus it is possible to vary the characteristic of electrical socket is locked, to solve safety problem or meet relevant criterion or institute with user It need to set be consistent (setting of user may frequently change or depending on concrete application).
According to another aspect of the present invention, a kind of strain relief machine being used in combination with locking mechanism that is being electrically connected is provided Structure.It is damaged as described above, being electrically connected relevant one with locking and being potentially prone to end cap, plug, power cord or other structures Evil, especially in the case of high release tension is needed.In order to mitigate this problem, a kind of strain relief structure is provided, is used for Mating connection structure being made to be maintained at the relevant strain of the operation in connection status with clamping device electricity is transferred to from clamping device Source line or other structures.For example, clamping device may be arranged in the socket end cap for engaging one or more pins of plug. In this case, the strain relief structure of the whole length extension from clamping device along end cap, the strain relief can be arranged Structure is by crimping, welding or other connection modes are attached to power cord.Alternatively, strain can be transferred to independently of slotting The other structures of seat/plug, such as the support construction of wall outlet.In this way, strain relief mechanisms are avoided that and end cap or other The relevant danger of mistake high stress in structure, and reduce or substantially eliminate and other structures reinforcement is carried out to end cap or other structures Demand.
According to another aspect of the present invention, a kind of device for locking electrical connection is provided.The electrical connection is to pass through What fit structure was formed, the socket of pin and female component that the fit structure includes public component (such as power cord end cap or is inserted Mouth socket), wherein, it can be disconnected by extracting pin from socket.It should be noted that wall outlet socket is generally mother Part, and power cord end cap can be bull or parent part.Also it should be noted that being used for the socket one of electronic data processing (EDP) equipment As be male plug.That is, the housing of this socket receives a part for the housing of plug, but pin is connected in socket, without In plug.Described device includes the holding element that can be moved between locking form and release form, in form is locked, institute It states holding element and the fit structure is maintained at connection status.Active element promotes the holding element to enter locking form. Described device may be designed as making a response to the power for being intended to extract pin from socket.In this way, it is intended to handle originally Connect the power pulled open makes the device of the invention that connection is maintained at locking state now.
The holding function can be realized there are many structure.These structures can coordinate with the public component and/or female component It uses.In one embodiment, described device is realized completely by public component.For example, the holding element can act on female group On one or more surfaces of part.In a kind of particular implementation, the holding element acts on two of mother socket or more On multi-surface.When application is intended to the power that connection is pulled open originally, the component of public component moves, and swashs via by this power Mechanism living presses or more tightly presses the wall of female component.The public components contacted with the surface of socket can be combined by appropriate material Appropriate component made of (such as elastomeric material of great friction coefficient) is expected, specifically, the type and shape of the material make Its function is obtained to reach best or use the Mixed Design for being combined with other materials (such as metal core material or chipware), so that its Function reaches best.The design is using the component made of having the other materials of appropriate machinery and frictional behavior, example Such as lever, cam or inclined-plane.The elastomer or other components are oppressed by the mechanism, so as to form high pressure with the wall of socket Contact.Contact surface can have high friction material, to improve the mechanical friction interlocking capability of public component and socket.The elastomer can be made Into various shapes.For example, elastomeric ring can be around the interface between public component and female component or socket circumferentially.But Contact surface need not extend on entire interface, can be only on one or more snippets of interface.It is connect in general, providing on opposing surfaces Contacting surface may be very useful, this can make these surfaces balance each other and interact.The position on these surfaces can be suitably selected, with It avoids the interface structure of public component and/or female component and/or ensures to apply pressure on the surface that structure is relatively strong or strengthens. In a kind of embodiment, contact surface or grip element and be arranged at the angle of substantially rectangular interface.In this way, can The safety of connection is significantly improved, its integrality can be kept in mechanical activity environment, and prevent unexpected disconnection so as to connect, directly Reach required or preset pulling force.This can also realize or contribute to and the compatibility of life security/rules and regulations.
As described above, the holding element may include that in form is kept (can be male plug or female plug with cooperation socket Seat, for example, IEC C13 and the C14 plug and socket used in multi-gang socket and EDP equipment power inputs) one or One or more contact surfaces of multiple surface contacts.It is connect here, active element can be converted into pin relative to the movement of socket Contacting surface enters the movement for keeping form.For example, the movement of plug can be converted into contact surface and one or more receptacle face shapes Into the movement of syntople.Described device may also include the releasing member for holding element being moved into release form.For example, with Family can operate the releasing member by squeezing, sliding, reversing, pulling or pushing some element of plug casing.In one kind In embodiment, mains terminals cap shell body can be formed by two sections interconnected, this two sections are slided relative to one another with stretch mode.Housing It can push directly on, pull or squeeze user and move under the action of housing or manually operated by user in locking shape Mobile shell manually performs element to move between state and release form.In this way, the holding element can be by user manually Tension on one section of engagement or power source-responsive line or power cord end cap automatically engages, so as to fulfill function is kept.So Afterwards, by selecting the correspondence section of slider case section and it being moved to releasing position or manual executive component is moved to release position It puts, the holding element can be discharged.It, also can be with even if should be understood that in crowded environment (such as in racks of data centers) When operate the shell section or manually perform element to discharge the holding element.Moreover, it is kept for being pinched to hold with hand with discharging The shell section of element manually performs element and can carry and colour code or identified by other obvious modes, so that user identifies The mechanism is in locking state or non-locking state.In addition, the element can also have appropriate texture or shape, so as to Family, which is pinched, holds.Moreover, a variety of methods can be used to indicate whether the holding mechanism has been released at least once.
According to another aspect of the present invention, a kind of method using locking device is provided.The locking device is included such as The upper holding element and activation mechanism (automatic type or type hand).User can be by the way that independently manipulation locking is held after such insertion Row mechanism activates the holding element.In this cooperation arrangement form, it is electrically connected and is locked as described above.User can also lead to It crosses and active element is forced to enter release form make a return journey locking device living, such as housing or slider case by squeezing public component Section or operation tab or button or torsion belong to the nut of a part of power cord end cap or knob or other devices.Profit Simple ratchet mechanism can be combined with the method for nut (bolt) or knob (wobbler or other methods) driving holding element (allowing to rotate in either direction nut or knob by the indexing increment of very little), to allow user's selection and adjusting nut or rotation The tautness of button, so as to adjust the power needed for the connection of separated locking.Moreover, it can suitably select the size and shape of nut or bolt Shape and the mechanical advantage that they are provided so that ordinary user be difficult or impossible to by apply excessive external force manually come Destroy retaining mechanism or plug.This characteristic provides a kind of programmable relieving mechanism, wherein, disconnecting required power can In " establishment " to design, and it can also keep adjusting and selecting in the range of force value in required connection by user.Moreover, the machine The characteristics of structure, can be combined with the kinematic geometry shape and range provided by ratchet nut or knob, for compensating in plug and socket Production in common sizes tolerance.In this way, user can easily lock and discharge electrical connection as needed, The damage of the component to the plug and socket of connection can be prevented simultaneously.
According to another aspect of the present invention, another method for using retaining mechanism is provided.In the another of holding mechanism In kind embodiment, described device can utilize female component or public component to realize.Can arrange it is one or more have suitable shape and The holding tab or hook of variable-width.They can be made of appropriate material, and have appropriate geometry.Keep tab or Hook can be engaged with the one or more openings (such as slit) for the appropriate location being arranged in cooperation socket.It is most of commercially to insert Seat all has this opening, it is a part for the finger-like construction in socket, and socket is allowed to be caught in plate.Not necessarily always there is this Kind opening, but these sockets can be easily modified, to be provided in the single-socket of each model and more socket molded assemblies This opening.Carry out that this modification is very simple, and cost is very low, and it is possible to obtain quickly security authority (such as Underwriters Laboratory (UL)) certification.Therefore, this holding mechanism easily can be introduced to the market promptly, thus with very high quotient Industry and economic value.It is available if there is being open, then tab or hook holding mechanism can be engaged automatically (for example, since spring is made Dynamic formula constructs) or can also be used by user activated man-operated mechanism come manual engagement.A variety of methods described herein can be used It activates and/or discharges it, for example, for mechanically drawing back hook from opening.It can also be with other holdings described herein Mechanism is used in combination.
According to another aspect of the present invention, it can select to be fastened securely the release tension of electrical socket according to written standards, To avoid damage power cord end cap, power cord or plug or ensure compliance with relevant criterion.It here, can be by changing holding machine The geometry of structure, thickness, material and forming details adjust the release tension of safety socket.Moreover, programmable release is drawn A part for holding mechanism design can be combined by opening mechanism.It is recognized that release tension is set to excessively high to lead to socket Housing, power cord or cooperation plug damage, and core may be caused exposed for this and security risk.Moreover, it can formulate and this side Face or the relevant release tension standard of other aspects.A kind of relevant method of the present invention includes:It provides with holding element Electrical safety socket;The limit value of the release tension of socket is determined according to the safe operating standards of electrical connection;Determine the rule of holding element Lattice or setting, to meet release tension limit;And the adjusting of electrical safety socket is constructed or set according to the specification or setting Mechanism.For example, release tension can coordinate with the structure and specification of end cap or plug or power cord, so as to be substantially guaranteed that end cap or Plug or power cord will not be broken or break down due to strain relevant with excessively high release tension.In this way, may be used To change the characteristic of electrical safety socket, to solve safety problem or meet relevant criterion or be consistent with the required setting of user (setting of user may frequently change or depending on concrete application).
According to another aspect of the present invention, a kind of strain relief machine being used in combination with holding mechanism that is being electrically connected is provided Structure.It is damaged as described above, being electrically connected relevant one with safety and being potentially prone to end cap, plug, power cord or other structures Evil, especially in the case of high release tension is needed.In order to mitigate this problem, a kind of strain relief structure is provided, is used for Mating connection structure being made to be maintained at the relevant strain of the operation in connection status with clamping device electricity is transferred to from holding mechanism Source line or other structures.For example, holding mechanism may be arranged in socket end cap.In this case, it can arrange from holding mechanism The strain relief structure extended along the whole length of end cap, the strain relief structure is by crimping, welding or other connection sides Formula is attached to power cord.Alternatively, strain can be transferred to the other structures independently of socket, such as wall outlet Support construction.In this way, strain relief mechanisms be avoided that with the relevant danger of mistake high stress in end cap or other structures, and drop It is low or substantially eliminate the demand that end cap or other structures are carried out with other structures reinforcement.
According to another aspect of the present invention, the expendable locked or multiple sockets of unlock can be used (such as in multi-gang socket Each socket) mechanism come realize locking electrical socket function.This mechanism has the following advantages.
1. executing agency can be independently of socket, and except socket, and socket may incorporate holding mechanism.This to perform Mechanism is more easy to manufacture, because there is more processing spaces.
2. holding mechanism can be used as release mechanism, plug is prevented to be inserted into multi-gang socket when being in the lock state.
3. executing agency can be operated by a variety of methods:1) it is grasped by the lever manual on a side of multi-gang socket Make, wherein, the lever can unload as needed;2) it is manually operated by knob, wherein, the knob can unload as needed Under;3) using can on the spot or the motor of remote control, solenoid valve or it is other can be by the mechanical device that electronically controls.
4. executing agency can be by key lock, this can be used for control manual-operating mechanism or can remote-operated machine on the spot Structure.
5. it is not necessary to modify be lockable in multi-gang socket for the plug of type.The shape of pin in plug is without fastening Will, the mechanism adapts to any shape (flat, round etc.).
6. its form factor bigger, the mechanism are firmer compared with socket due to multi-gang socket.
7. the mechanism can be more so as to no longer need to be connected to as the electrical distribution paths of the socket distribution into multi-gang socket Join the independent wiring of socket.
Illustrate a kind of illustrative embodiments of possible mechanism now.This example is used for most common single-phase socket, but It is that multiphase socket is also suitable for the mechanism.Please refer to Fig.2 6A-26C, by nine with suitable material made of linear conductive sheet One group of conductive sheet set of composition is woven to three groups of components.Per the formed therein which aperture of pack, joined together by the aperture and socket The pin style of plug matches.The aperture is formed as generating spring effect relative to the shape of the plug base pin across them. In order to ensure realized in the range of the production change in size of plug base pin it is good mechanically and electrically contact, this is necessary, especially It is when being unlocked in locking mechanism but must keep being inserted into the conductivity of plug.Spring is alternatively arranged as programmable relieving mechanism, with Ensure to come out to give the power of size when plug is pulled out from socket.Formed therein which three conduits of socket, each conduit Receive one group among three groups of conductive sheets, these conductive sheets pass through socket along the long axis of multi-gang socket, and press and plug base pin Direction be inserted into socket into 90 degree of direction.Each conduit and other conduits in socket is well separated, to ensure by three A conductive sheet set into every group of conductive sheet it is electrically isolated from one.By three conductive sheet sets into every group of conductive sheet can be (flat along its long axis Row is in the long axis of multi-gang socket) freely move relative to each other.In one end of multi-gang socket, by three conductive sheet sets into every group Conductive sheet one or more of be connected to cam mechanism, the cam mechanism makes one or more described relative to other Piece moves, and friction mechanism locking effect is generated on the plug base pin of insertion or prevents the plug being also not fully inserted into from being inserted Enter into socket.Cam mechanism can be as described above mode operate.Other ensure to be set as latched position when locking mechanism When socket in plug will not be by " twist and warping ".Described can be made of an electrically conducting material, so as to be used for each socket distribution, this It eliminates to demand of each socket connection with electrical connection.It is appreciated that due to having all pins for clamping plug at once Ability, if therefore this pin there is the tension limit set according to set mechanism standard (such as Underwriters Laboratory), By the way that programmable release function is set as appropriate value, power cord end cap, power cord or plug damage can be prevented.
Description of the drawings
Figure 1A -1C show a kind of working method of embodiment of the clamping device of the present invention.
Fig. 1 D-1F and 1H-1J show the working method of the another embodiment of the clamping device of the present invention.
Fig. 1 G show the working method of the another embodiment of the clamping device of the present invention.
Fig. 2A -2B show a kind of embodiment of the locking electrical socket of the present invention, which uses Figure 1A -1C Shown clamping device.
Fig. 2 C show the present invention locking electrical socket a kind of embodiment, the locking electrical socket using Fig. 1 D-1F, Clamping device shown in 1H-1J or 1G.
Fig. 3 A-3B show a kind of application of the locking electrical socket shown in Fig. 2A -2B.
Fig. 4 A-4C show that the present invention is the device that standard socket provides lockout feature.
Fig. 5 shows a kind of embodiment of the standard duplex locking receptacles of the present invention.
Fig. 6 A-6B show a kind of embodiment of the locking receptacles of the present invention, which includes cam lock machine Structure.
Fig. 7 A-7D show a kind of embodiment party for being used to lock the device of the matable assembly of plug and socket of the present invention Formula.
Fig. 8 A-8C show a kind of embodiment of the plug of the present invention, which includes toggle lock mechanism.
Fig. 9 A-9B show the another embodiment of the plug of the present invention, which includes bifurcated spring tip Locking mechanism.
Figure 10 A-10B show the another embodiment of the end cap for being combined with locking mechanism of the present invention.
Figure 11 A-11B show a kind of alternative moulding of the spring prong holder of the present invention, and this moulding can improve Power cord holding capacity, and total length can be increased.
Figure 12 is a kind of perspective view of alternative embodiments of the spring prong holder of the present invention.
Figure 13 A-15B show the electrical socket and spring prong holder with locking spring pin holder of the present invention A kind of alternative embodiments.
Figure 16 A-18K show the working method of the numerous embodiments of the holding mechanism of the present invention.
Figure 19-22 shows the working method of the another embodiment of the holding mechanism of the present invention.
Figure 23-24 shows a kind of embodiment of the plug of the present invention, which includes tab or hook is kept Mechanism.
Figure 25 shows the one of the mechanism that shell is ensured when locking nut goes to releasing position and is actively retracted of the present invention Kind embodiment.
Figure 26 A-26J show the locking multi-gang socket of the present invention.
Specific embodiment
Certain specific embodiments of the invention are illustratively illustrated herein by drawings and detailed description, it can be right The present invention makes various modifications and replacement.However, it is understood that the present invention is not limited to disclosed particular form, on the contrary, this hair It is bright to cover all modifications made within scope and spirit of the present invention as defined in the appended claims, equivalence changes and replace Generation.
Figure 1A -1C show to lock the clamping machine that may include the electrical connection of the fitting-type in the locking receptacles of the present invention A kind of working method of embodiment of structure.In each among Figure 1A -1C, bottom part shows pin 16 and clamping The side view of mechanism 12, and top section shows perspective view.Referring first to Figure 1A, the pin 16 that plug is shown exists Form before being inserted into socket 10.Pin 16 can connecing for standard plug (such as 320 plugs of IEC, NEMA 5-15 etc.) Ground pin, and can be there are many size and shape.Moreover, socket 10 can be standard socket (such as NEMA standard power cord end cap, 320 power cord end caps of IEC etc.) grounding receptacle or other sockets, the socket receive standard plug at work.Socket 10 Further include the clamping device 12 coupled to pivot 14.Clamping device 12 includes aperture, and the size in the aperture is slightly larger than pin 16 Size, described in only when the length of clamping device is substantially perpendicular to the length of pin 16, pin 16 could pass through Aperture.That is, clamping device 12 is designed as sliding and lock-bit technology using simple.
Figure 1B shows a case that pin 16 when being inserted into socket 10.As shown in the figure, pin 16 is passed through in clamping device 12 Aperture and enter in socket 10, so as to which corresponding plug and socket are in cooperation position.Clamping device 12, which may also include, to be used for Prevent the retainer (not shown) that clamping device 12 pivots in the insertion process of pin 16.Here, in the insertion of pin 16 Cheng Zhong, the length of clamping device 12 can remain substantially normal to the length of pin 16, this allows pin to pass through clamping device 12 Aperture.
Fig. 1 C show that clamping device 12 makes a response to the power for being intended to extract pin 16 from socket 10 on pin 16 Grip function.Clamping device 12 responds the outer pumping of pin 16, is angularly deflected around Spring pivot shaft 14 (that is, turning It is dynamic) so that the aperture in clamping device 12 grips pin 16.Therefore, the power for tending to extract pin 16 originally from socket is present Driving clamping device 12 is act as to engage pin 16, so as to prevent the extraction of pin 16, and keeps the electrical connection of matable assembly. Clamping device 12 can be by any appropriate material manufacture, the high-strength insulating body material including carrying embedded metal clip tooth.If Pin 16 is grounding pin, then all-metal clamping device can also be used.Here, can be that other pins use all-metal clamping knot Structure, although this modification may need to obtain the approval of insurance quotient machine.
Fig. 1 D-1F and 1H-1J show to lock the fitting-type electrical connection that may include in the locking receptacles of the present invention Clamping device another embodiment working method.In each among the example 500-505 of Fig. 1 D, figure is most Lastrow represents the end-view of clamping device, and most next line represents the side view of clamping device, at this time electric contact pin be in Lower state:1) 500,2 are disengaged) it is inserted into 501,3) it is fully inserted into 502,4) it is fully inserted into 503,5 under tension) release 504 and 6) 505 in contact demolishing process.For exemplary clamping device as referring to figure 1E there are two conduit 606, these conduits to grip contact And the side of the cross-join spring 603 of connecting channel.It should be noted that clamping device can be used as electric contact and clamping simultaneously Mechanism, also can be only as the clamping device for being integrated with independent electric contact.Fig. 1 H-1J show it is a kind of simultaneously as electric contact with The clamping device of clamping device, Fig. 1 F show a kind of clamping device for being suitable for being used in combination with independent electric contact.Fig. 1 H In detailed components include gripping conduit 902, cross-join spring 901, integrated conductor crimping piece 903, release shaft 904, with And release shaft contact block 905.Possible example can be made of a kind of appropriate material or multiple material (such as steel and copper), so that folder The function of holding mechanism, electrically and mechanically characteristic, produceability and cost optimization.Material can be according to passing through any appropriate mode Couple or be locked to and work normally together, such as by mechanical interlock, fastener, gluing etc., so that its function optimizes, And its cost is reduced to the maximum extent.
One possible example is that clamping device is also as by annealed brass or phosphor bronze or other appropriate material systems Into electric contact.Due to the expansion characteristics of the material of selection, electrical prongs from any point of resistance of its connection to insertion (note that Pin can be different shapes, may be, for example, stitch geometry), the heated relevant expansion with holder contact (socket) is (more Say to body, be the expansion of cross-join spring) it can cause to grip the gradual fastening of functional component.Even if the socket in initial be inserted into It is not " locked " on pin (for example, not applying the withdrawal force of anchorage clip handgrip body), and is applied to unique on contact surface Supporting force is the active force of cross-join spring, and when applying electric current, the resistance of the joint of socket and pin also results in one Determine the heating of degree.If resistance is sufficiently high, (such as pin is undersized or is damaged and the contact with conduit differs Cause), then the temperature of component can start to increase.Furthermore it is possible to conduit is manipulated (that is, being connected directly to the conduit of inlet wire and passing through friendship Fork connection spring connection opposing races) between electrical connection section so that have additional heat in higher electric current, from And heats more more than other places are generated at cross-join spring.In in either case, the heated meeting of cross-join spring Cause to expand.Since the connecting line to radiate mainly via the pin of insertion and below carries out, the temperature of cross-join spring Degree can be higher than the mean temperature of pin.Therefore, the expansion of pin is smaller.In certain points, this species diversity can allow by spring The socket of bulging overcomes the molecule latching force (stiction) between conduit and pin edge.Conduit can be moved relative to pin slightly It is dynamic, and form new engagement.At this point, since being slightly close to for newly being formed between conduit and pin connects, resistance can reduce, and whole A device can be begun to cool down.Now, cross-join spring can shorten, and the power for acting on supporting-point between conduit and pin can be by It is significantly increased in tangential force, this is similar with the stress when applying withdrawal force, thus can more efficiently re-form and be electrically connected It connects.And this can further reduce resistance, and effectively on socket " locking " to pin, and ensure good electrical connection, i.e., Make mating surface imperfect.This is a kind of reproduction condition made a response to bad connection, it is intended to carry out certainly bad connection I cures.
Fig. 1 E show the mechanical property of clamping device.Electric contact 600 (or other plug constructions) is inserted into clamping device In 601.Clamping device is sized so that contact struts clamping device.Here, the front end of clamping device is (electric first One end of contact contact) it can turn up, to lock contact, and contribute to the expansion of clamping device.This expansion action is in Fig. 1 D It is shown in 511.Lateral cross connection spring 603 plays the role of resisting the opening of clamping device.This can ensure that electric contact 600 Edge is biased, to contact conduit in predetermined contact point 609.Electric contact and/or clamping device of different shapes have different connect Contact and/or contact surface.In the embodiment shown, the contact point/contact surface for generating clamping action is mainly or entirely located at On the top and bottom of pin rather than as being typically electrically connected situation on side.In order to avoid appointing for electric interface What possible deterioration problem, it may be desirable for this arrangement, certainly, it should be noted that this deterioration is less likely Occur, because chucking power is distributed in very long length and (is likely distributed on the entire width of contact).In electrical contact pin 600 After being inserted into clamping device 601, play a part of extracting any withdrawal force (pulling force) 604 of pin 600 all from clamping device 601 It can cause to apply chucking power F (gripping power) 605 on the side of pin 600.The chucking power is by applying pulling force on conduit 606 Lateral cross connection spring on every side of clamping device effect generation, the effect of spring force causes conduit to press towards each other Tightly.The relationship of power is typically F (gripping power)=F (pulling force)/tangent (angle θ).Therefore, chucking power F (gripping power) is compared with from folder The power F (pulling force) for holding the effect that pin 600 is extracted by mechanism 601 increases soon.So with the power for attempting extraction pin 600 Increase, clamping device 601 on pin 600 grip effect and can become more firm.Once grip mechanism drives hair by pulling force 604 The effect of waving, friction will tend to make to grip mechanism holding securely engagement.If it is desired to release clamp system, needs to push release lever 607, to generate power F (release force) 608.This power can reduce angle θ, and conduit is promoted to be gripped away from each other so as to be reduced rapidly Power F (gripping power) 605, and allow easily from grip mechanism 601 extract pin 600.The release force 608 completed needed for release can It can very little.
With in a kind of relevant possible embodiment of standard NEMA C-13 sockets, lateral cross connection spring can be by Copper or copper alloy are formed, and with about 50/1000-75/1000 inch thickness.In this case, curve 602 can substantially be justified Shape shape has about 75/1000 inch of radius of curvature.Curve 602 may extend into lateral cross connection spring 603, thus The neck radially to narrow is formed in lateral cross connection spring 603.This curve 602 is in addition to there is the working characteristics for gripping mechanism Outside actively impact, moreover it is possible to avoid being likely to become the initial point of crackle or accelerate the wedge angle of metal fatigue.The neck additionally aids more The pivotal point of lateral cross connection spring 603 is limited relative to conduit well.It should be understood that specific works characteristic (such as (but not office It is limited to) the slight amount of movement that allows before locking, act on the total amount of chucking power and position, clamping device release on pin When the size (if there is) of power and the tolerance that is operated for frequent cycle of clamping device) be likely to be dependent on specific application, And it can change as needed.There are many other construction variations and manufacturing technology can be changed these working characteristics.For example, laterally Cross-join spring (or its some part) can reverse (such as with material punching press plane at an angle of 90) as needed, to influence bullet The pivotal point and flexural property of spring.
The selection of material, the thickness of device and geometry and forming mode influence grip the working characteristics of mechanism 601. The spring constant of lateral cross connection spring may be influenced by all these variables.For example, the radius of changeable curve 602, The thickness of the neck of location and shape and cross-join spring 603, to realize different spring constant values.In order to make spring Apply tension fore-clamp grip or the size of the contact with gripping mechanism combination work on the contact in being inserted into holding mechanism Range reaches best, and it may be desirable for this.Note:Tension fore-clamp grip is defined as applying any pulling force 604 on contact It is applied on contact 600 under the action of lateral cross couples spring 603 before and grips power.
G is please referred to Fig.1, another possible example is shown.In this example, the working method of mechanism and (1D To 1F) described in working method it is similar.With between the pulling force 710 on pin 706 and the reaction force 711 of pulling force Component apply tension, the contact pin 706 of the contact point (703,707) of conduit (704,705) and insertion is (note that pin can Have different shape, may be, for example, stitch geometry) at supporting force exponentially increase, pin is caused to be lockked by conduit moment. As pulling force F increases, the tension in cross-join spring 701 also continues to increase.In this example, cross-join spring is crescent Shape, it is different from the linear spring described in Fig. 1 D-1F and 1H-1J.The crescent-shaped allows cross-join spring herein There are two types of act on for tool.First, they with the tie point of conduit (704,705) at have spring effect, secondly, they along intersections The long axis for coupling spring (701) has spring effect.The spring effect of increase along long axis allows cross-join spring to have can be pre- The elongation of survey or expansion service.As pulling force F continues to increase, the tension in cross-join spring 701 also continues to increase, until increasing Start the degree stretched along its long axis to cross-join spring greatly.At this point, apply pulling force 710 in conduit (704,705) Contact point (703,707) and the relationship gripped between power the stopping growth for being inserted into generation at contact pin 706.Now, increase is drawn Power 710 can cause to overcome the friction at contact point 703,704, and the meeting of contact pin 706 relative to conduit (704,705) and grips machine Structure 700 moves.If keeping pulling force 710, contacting pin 706 can completely be extracted from conduit (704,705).This conditions permit Component 700 has in length tension relation there are one predictable point, and in this, plug and socket can separate, and will not damage Critical piece, pin grip mechanism (as previously mentioned, it can grip mechanism as electric contact that this, which grips mechanism, either Mechanism is independently gripped with integrated electric contact).
Fig. 1 D are refer again to, the pin 530 of plug is shown before being inserted into the socket with electric contact 510 Form.Pin 530 can be standard plug (such as 320 plugs of IEC, NEMA5-15 etc.) grounding pin or other pins, and It and can be there are many size and shape.Moreover, the socket comprising electric contact 510 can be standard socket (such as NEMA standard power cord End cap, 320 power cord end caps of IEC etc.) grounding receptacle or other sockets, the socket receive standard plug at work.Institute It states socket and includes clamping device 520, and more than one clamping device can be utilized within an outlet.Clamping device 520 designs To be slided and lock-bit technology using simple.
According to the present invention, other clamping devices are also possible.For example, clamping machine can be provided using woven wire Structure, the form of the woven wire (are referred to as " contact " with reception contact, pin or other plug constructions is sized to.Gold At least one mantle friction for being dimensioned to the contact with being inserted into for belonging to silk screen engages.It is intended to when with after-applied from socket When extracting the power of contact, woven wire stretches, and its section is correspondingly shunk, so as to be clamped on contact.It can use Kellem formulas relieving mechanism loosens the mesh of woven wire, so as to deenergized contact.For example, when gripping cylindric contact, this Kind grips mechanism may be very useful.
Fig. 2 C show a kind of cross section of possible embodiment of locking electrical socket 820.Socket 820 is IEC 320 Type power cord end cap socket, it grips mechanism 828 including one or more.Socket 820, which includes being inscribed, bottoms out plate module 824, institute The inscribed plate module 824 that bottoms out is stated to include gripping mechanism and electric contact 826 and 828.Wiring 836 and 838, which is attached to, grips mechanism On electric contact socket, and pass through power cord 834 and stretch out socket 820.Floor module 824 is attached to power cord strain relief machine Structure 832, when 834 stress of power cord, the power cord strain relief mechanisms 832 prevent power cord detached with power cord end cap from And component is caused to damage.Fig. 2 C show a kind of possible relieving mechanism method of operating.Specifically, be formed as can for socket 820 Stretch mode has the shell 822 slided on floor module 824 and strain relief mechanisms 832.Protruding portion on shell 822 850 engage with the release construction 851 in mechanism 828, its release form mechanism 828 can be bonded to so as to slide shell 822.Figure Clamping device described in 1D-1J can be described in the document with combination many other relieving mechanisms combine.
Fig. 2A -2B show a kind of cross section of embodiment of locking electrical socket 20.Socket 20 is to include locking mechanism 320 type power cord end cap sockets of IEC.Socket 20 includes the inscribed of receiving contact socket 26 and 28 and bottoms out plate module 24.Wiring 36 and 38 are attached on contact socket, and pass through power cord 34 and stretch out socket 20.Floor module 24 is attached to power supply line strain Eliminating machine 32, when 34 stress of power cord, the power cord strain relief mechanisms 832 prevent power cord and power cord end cap point It is damaged from so as to cause component.Spring prong holder 40 is arranged as the surface contiguous with floor module 24, and across socket 20 Pin receiving part 44.One end of spring prong holder 40 is around the inscribed one end bending for bottoming out plate module 24, interior contact base plate Module 24 locks spring prong holder 40 in assembly (under packet mold materials 32).
Alternatively, spring prong holder 40, which can be locked to be inscribed by screw or other fasteners, bottoms out plate module 24 On and/or be embedded in module 24.It is embedded in module 24 or is inserted by the spring that packet mold materials is locked in power cord end cap The part of foot holder 40 can be constructed (for example, by the punching in embedded part and/or edge is made to form sawtooth or with other sides Formula shapes) it is the anchoring strength for improving embedded part.The other end of spring prong holder 40 is held with telescopic locking release Handle 22 contacts.With the clamping device 12 shown in Figure 1A -1C similarly, spring prong holder 40 includes aperture, the hole Mouthful size allow the grounding pin of plug across and into socket 26.The size in the aperture in spring prong holder 40 can Slightly larger than a pin (for example, grounding pin) in standard plug, so as to which the aperture can be as the folder for locking receptacles 20 Hold mechanism.It is appreciated that holding machine described herein can be used in the pin (for example, round pin) with different cross section shape Structure, it is only necessary to be appropriately modified to the geometry of orifice shapes and spring prong holder.For various types of pins Cross section it is variously-shaped, this modification may be specific.The working method of this version and holding described herein The working method of mechanism is essentially identical.Spring prong holder 40 can also take proper shape and construction (will hereinafter more It is described in detail), to prevent from contacting with other pins, and provide required release tension.Moreover, holder 40 can be maintained at mould In embedded conduit in block 24, to further prevent the traversing of holder 40 or move left and right.The following detailed description of spring prong The working method of the clamping function of holder 40.
Fig. 2A shows a case that the locking receptacles 20 when on power cord 34 almost without strain.As shown in the figure, spring is inserted Part in the pin receiving part 44 in socket 20 of foot holder 40 is not at substantially vertical position.With Figure 1A -1C Shown in clamping device 12 working method similarly, when pin is inserted into, this construction in spring prong holder 40 Aperture allow plug pin pass freely through and enter in socket 26.This is because the pin with plug acts on bullet On spring pin holder 40, the position of spring prong holder 40 can be changed into without restriction lies substantially in vertical position It puts.
Fig. 2 B show that locking is inserted when exerting a force along the opposite direction for holding release lever 30 to the power cord 34 of socket 20 The situation of seat 20.This is socket 20 " releasing position ", and in order to be more clearly shown that working method, cooperation is not shown in the accompanying drawings Pin.The action for triggering this position is shown in figures 3 a and 3b.
Fig. 3 A show the working method of the locking electrical socket shown in Fig. 2A -2B.When the pin 54 of plug 50 passes through first When the aperture discharged in lever 22 by locking enters socket 20, it encounters spring prong holder 40, and the spring prong is kept Part 40 is not at vertical direction at this time.When being further inserted into, spring prong holder 40 is applied on it by pin 54 Power deflects to upright position.Then, pin 54 passes through the aperture in spring prong holder 40, and enters contact socket 26, root It is electrically connected according to needing to be formed.When insertion force discharges and when the plug 50 and socket 20 of cooperation do not have axial strain, spring Pin holder 40 is only partially from vertical axle offset.It should be noted that in this connecting structure, in the front end table of plug 50 Almost without interval between face and the socket end adjacent with plug 50 of floor module 24, that is, pin probes into the degree base of socket It is conventional degree on this.
Fig. 3 B have been shown in an exaggerated way the situation for applying axial tension to the power cord 34 of socket 20.It bounces back slightly Movement generates pulling force on spring prong holder 40, so as to increase the angle of lever, subsequent tensioning spring pin holder 40 With the drift angle of pin 54.Then, socket 20 and plug 50 are fully locked in this state.When between release lever 30 and plug 50 When applying axial tension, the position of spring prong holder 40 returns to subvertical position as shown in fig. 3, so as to From 54 release spring pin holder 40 of pin.In release, socket 20 is easy to detach from plug 50.Due to discharging lever 30 It is installed as telescopically sliding relative to floor module 24, and can hold release lever 30 by pinching and discharged from top or side Pin, therefore even if in crowded or limited space environment (such as in data center), also can easily discharge locking machine Structure.
Figure 13 A-13C show a kind of alternative spring prong holder.As described above with shown in Figure 1A to 3B Embodiment in, bite is the flat or semi-flat surface layout along the narrow axis of pin.Aperture is rectangular shape, rectangle Top and bottom include pin on contact position.The power for being applied to these contact points is limited to pin dimensional accuracy and hole ruler Very little relationship.In the embodiment shown in Figure 13 A, under aperture has rectangular top and becomes narrow gradually downwards or is tapered Half portion.The aperture of this design form contacts pin three positions 1100,1101,1104 (referring to Figure 13 A-exaggeration figure), that is, At the top of pin and in every side of bottom.
Since tension and torque is not only amplified, but also the narrow axis by coordinating pin 1103 by the angular displacement of spring prong Wedging effect amplification between two adjacent contact points 1100,1101 at each angle, therefore grip power and may significantly increase.With Pulling force is applied in the hook bolt 1106 of spring stop 1110, it may occur that spring prong holder described in Figure 1A to 1C it is initial Action.After forming contact for the first time at point 1100,1101,1104, when attempting to extract cooperation pin 1103, it is applied to cooperation and inserts Power on foot 1103 can be amplified by the bottom bevel of groove 1100,1001.At the initial stage gripped by spring prong holder 1110 The tension formed around the axial displacement of fulcrum 1105 is significantly enlarged, to be protected in the contact point of cooperation pin 1103 and spring prong The bottom contact point 1100 and 1101 of gripping member applies pressure.Since spring prong holder 1110 is around the tension amplification of fulcrum 1105 Effect, this power are amplified about 10 times.In this way, it can be achieved that about 80 times of total force amplifying function.It should be understood that pass through tune The angle for saving inclined-plane 1100 and 1101 and the geometry for the metalwork 1104 for forming fulcrum 1105 are, it can be achieved that different power is put Big multiple.It should also be understood that amplifying power by change, spring prong holder can be adjusted to and different pin material knead dough layers Optimum engagement.
Since this amplification and spring prong holder, inclined-plane 1112 (Figure 13 C), 1110,1101 and cooperation are inserted Contact area between foot 1103 is smaller, therefore power may be at least up to 30000 pounds/square inch (30Kpsi), so can be really Protect active clamping engagement pin 1103.It is it should be understood that poor to the manufacture of pin using this alternative cooperation pin lock-bit method Different tolerance higher.
Figure 13 B show the method for releasing of this alternative spring prong holder.This method is inserted with aforementioned spring The method of foot holder is similar.Apply release force, bullet to the end of spring prong holder 1111 with the surface of shell 1116 The surface of spring pin holder 1110 can become more perpendicular to cooperation pin 1103.And the contact point at fulcrum 1105 can disengage, And pin is coordinated usually can freely to retract, as the spring prong holder 40 of aforementioned embodiments.But this contact at present (shown in Figure 13 A) 1100,1101 is so that cooperation pin 1103 is locked between them, and the metalwork of pin 1103 is coordinated to exist These points may have occurred smaller flexure.Therefore, cooperation pin 1103 may go back end and be released.As shell 1116 is to spring The surface of pin holder 1110 presses, and the molding inclined-plane in shell 115 starts spring prong holder to push down on, thus to Contact 1100 and 1101 (showing in figure 13a) under lower promotion disengages it from cooperation pin 1103.Finally, entire component from Pin 1103 is closed to disengage.
It should be understood that the shape of spring prong holder (showing in figure 13a) is also beneficial to disengage characteristic.Spring prong is protected The shoulder of gripping member 1107 is arranged as:When force is to discharge on spring prong holder, the shoulder can contact shell 1116 Inner surface.The surface of spring prong holder can cause spring to be inserted towards being rotated further for direction perpendicular to cooperation pin 1103 The entire surface of foot holder 1111 is forced to move down.This action and the action meeting of being combined on the inclined-plane being molded into shell 1115 Lead to the lower pressure taken the initiative on spring prong holder, make lower contact 1100 and 1101 (showing in figure 13a) from Pin 1103 is closed to disengage.
Figure 14 A-15B show a kind of alternative locking mechanism.Figure 14 C show the major mechanical portion of locking mechanism Part.Saddle and strain removing part 1401 are disposed on the plastic connector bottom plate of the socket formed by injection molding.Lock-bit elbow Bar 1402 is inserted into two holes of 1401 one end of saddle.The other end of saddle and strain removing part 1401 is crimp rings, root According to the design of power cord, the crimp rings are clipped in power cord in the position or other appropriate locations for just exceeding the starting point of oversheath End perimeter.If it should be understood that for example, using the material different from bottom plate or other power cord attachment mechanisms for the ease of manufacture Expect to manufacture strain relief mechanisms and clamping device (such as using with metal material of different nature), then by using list Only power cord attachment method (such as crimp rings and strain relief member are separated and then mechanically they have been connect Come), this purpose can be easily carried out.It should be understood that strain relief mechanisms described herein can be with aforementioned other two kinds of guarantors Hold mechanism combined use.
Figure 14 A show the component of saddle 1401 and electrical cord assembly 1400,1407.Electrical cord assembly includes main power line 1400th, electrical interface terminal 1406 and the inner conductor 1407 for being connected to terminal 1406 of said power.Terminal 1406 is in In the blind end of saddle and strain removing part 1401, above-mentioned two component is disappeared by the strain in outer contacting bottom plate (not shown) Except path is arranged along long axis.As needed, terminal 1406 mechanical attachment or can be soldered to saddle and strain removing part 1401, with Realize assembling, extending length or other purposes.During fabrication, lock-bit toggle link 1402 is arranged in saddle 1401, in saddle Between two holes.When release actuating lever 1404 is in the opposite side of face lock-bit toggle link 1402, preloading spring 1403 can press Toggle link.
Figure 14 B show the side view of this component.Outer contacting base plate 1409 accommodates and comprising each component, and In the inside that last outsourcing is molded into preventing note film plastics from entering bottom plate in mold process.Figure 14 B, which are additionally aided, understands lock-bit component Fundamental mode.When the pin for being inserted into plug 1405 is inserted into socket, it enters plastic bottom board 1409, Ran Houjin Enter terminal 1406, finally pass through under toggle link 1402, until it is fully inserted into shown position.If apply to power cord Attempt the tension that it is extracted from cooperation plug, then the tension can be transferred to pin 1405 from power cord, so as to (disappear via strain Except component and saddle 1401) toggle link 1402 is transferred to, and toggle link 1402 is come from the saddle 1401 of the bottom of pin 1405 simultaneously It is pressed by the pressure that electric terminal 1406 transmits towards the top of pin 1405.Toggle link is by spring 1403 towards pin connector 1405 It is inserted into the top precompressed of pin.It is appreciated that can appropriately designed pressing pin toggle link shape, applied with control to pin Chucking power for example, toggle link can have groove, to control the power on pin, makes it not be distorted.Base portion for saddle and match Terminal is closed, can also realize this characteristic as needed.The inserts of suitable shape between saddle/strain relief mechanisms 1401 and with The terminal that the shape of the inserts matches can realize this function.As the power being applied on power cord 1407 leads to the length along component The slight movement of axis, cooperation pin also begins to attempt to retract, and toggle link starts to rotate, and rotating manner causes toggle link that plug is connected The top down pressure of the insertion cooperation pin of device 1405 is connect, pin is more tightly squeezed into terminal 1406, so as to which terminal is squeezed into In saddle 1401.Terminal 1406, pin connector 1405 cooperation pin and saddle 1401 between friction be rapidly increased to Make the mobile degree stopped.Coordinate suppressing action of the pin 1405 on electric terminal 1406 that can also improve the quality of electrical connection.It is existing The pin of pin connector 1405 is locked on saddle and strain removing part 1401, so as to be locked to power cord 1407 On.Figure 15 A are an end-views, show the relationship of involved all components in the locking of component.It is inserted into plug 1405 Pin be located in terminal 1406, and terminal 1406 is clipped between pin 1405 and saddle 1401.
Figure 14 B show to discharge the mechanism that toggle link 1402 is connect with the pin of pin connector 1405.Release lever 1404 other end may pass through entire socket, and be stretched out behind connector or component, and user can operate in the extended position. Other manner also can be used to manipulate release lever 1404, such as the mode shown in Figure 14 D.Include machinery when power cord end cap When the extendable temple members 1412 of joining beam 1408 are pulled back to by user, which can push release lever towards toggle link 1402 1404, so as to which plug-assembly is separated (being fully inserted into depth before 1413 indicating plug of line) from jack assemblies.It here, can The motion range of telescopic segment 1412 is controlled by element 1410 and 1411.The pressure transmission of the other end of bar 1404 is to toggle link 1402 Below, and slightly compressed spring 1403.This action can be such that the bottom of toggle link 1402 is inserted into up towards far from pin connector 1405 The direction rotation of pin, and toggle link 1402 is reduced or eliminated and coordinates the contact force between pin 1405, make cooperation pin along contracting Return direction movement.Then, socket can be detached from plug.System may be designed as:When user discharges extendable temple members 1412, spring 1403 make extendable temple members 1412 be back to locking form.
Figure 15 A are an end-views, show critical piece and the section of the insertion pin of pin connector 1405 On socket locking member.As described above, toggle link 1402 has gone to the position of the pin for the pin connector 1405 that pressing is inserted into It puts.Pin 1405 and press terminal 1406, and the bottom of terminal pressing saddle 1401.It should be understood that with the axial direction of power cord The increase of tension, the downward pressure that toggle link 1402 applies can also increase.By selecting appropriate angle and appropriate part dimension, The amplification factor of power may be about 10 to 1.In other words, 10 pounds of adaptabilitys to changes on power cord can cause to apply about 100 on pin Ft lbf.
It should also be understood that the bottom of saddle and strain removing part 1401 can be fabricated to crown shapes as depicted. When the bottom of the saddle of strain removing part 1401 is pushed by pin, this crown shapes allow saddle and strain removing part 1401 bottom functions similarly to the effect of flat spring.It is transmitted by the toggle link to press on pin with resisting by pin and terminal Power spring combination, the spring of saddle base allows to apply highly controllable and predictable power to pin 1405.Toggle link exists Maximum grip power on pin by spring resistance and Stroke Control.This characteristic can also be used as described below.When being generated on power cord When pulling open the strain of connection, toggle link can increase its pressure on pin, may eventually reach so that among the saddle base (or Under, described in the alternative embodiments in following article) the degree that begins to level off of spring and strain removing part 1401.This A action is so that the distance of the end of the base portion and toggle link 1402 of saddle and strain removing part 1401 increases, so that toggle link 1402 rotations.As the tension on power cord continues to increase, can reach so that saddle and strain removing part 1401 and toggle link The distance between 1402 are large enough to that toggle link 1402 is made to rotate and perpendicular to the degree of pin.At this point, the tab on toggle link 1402 No longer increase any additonal pressure to pin 1405, moved under the tension that pin 1405 can be on power cord 1407 be applied to, and This can be such that plug is detached with socket.It should also be understood that tension when discharging can be predicted reliably, and the strong of spring can be passed through It spends and changes the tension with stroke.This design is to the manufacturing variation of the mechanical part of the connector inserting pin and locking mechanism of insertion There is certain tolerance.It should also be understood that it can reliably preset the tension being connected when discharging under stress.
For this design, Figure 15 A show an end-view of saddle and strain removing part 1401, wherein, power supply The pressure connection terminal of line is in the position far from observer.Have in forward sight coronal spring 1521 described in figure and control connected group The function of point of release of the part under strained condition.In Figure 15 B, show that the coronal spring has for changing coronal spring Intensity and stroke hole 1541.However, it is possible to other means (such as the thickness of material therefor, type or tempering etc.) is selected Control spring function.It can be seen that the position in hole 1541 is located at the underface of the saddle section of saddle and strain removing part 1401, It should be understood that the action intensity of coronal spring is changeable.When not having hole, the resistance to compression pression of the coronal part of spring can reach It is maximum;When hole is larger, the intensity of spring can significantly reduce.By reducing the intensity of spring, mating connector portion can be reduced The point of release of part.Therefore, the holding capacity of locking receptacles can be reliably set as specifically discharging tension.It should be understood that this Kind design can further improve the convenience of manufacture and reduce manufacture cost.Can have for the punch die of punching press strain relief mechanisms Chipware can change the size in the hole 1541 in flat spring, to realize different release tension values by changing the chipware.Also may be used Using the intensity of setting spring and other means of stroke, such as utilize the thickness and shape of material or the other means of utilization. In addition, it also can be used using with consistent or the appropriate type of variable intensity spring (hairpin spring, flat spring, elastomer Spring etc.) other devices press the bottom of the saddle 1401 immediately below toggle link 1402.In this case, saddle is not required to Spring is combined, spring is independently of saddle.This allows to increase adjusts machine by the spring force that factory and/or end user operate Structure, such as screw.As described above, this mechanism can control the intensity and stroke of the spring of pressing saddle, be gripped so as to control The release tension of mechanism.Range can be controlled to adjust, to meet any demand.It is appreciated that it can reliably set release Power is exceedingly useful, this can be implemented without the locking power cord of independent relieving mechanism.Release is by locking mechanism required It is completed during tension level.
Figure 14 C show the orthogonal view of saddle and strain removing part 1401.Shown is in saddle and strain relief The clamp ring 1408 of one end of component 1401 is a component part of saddle and strain removing part 1401.This ring can also be independent Compression ring, it is sleeved on one end of saddle and strain removing part 1401, wherein, saddle and strain removing part 1402 should End can have suitable shape, can be clipped in compression ring and be attached between the end of power cord.In view of disappearing along saddle and strain Except the length of component 1401 carries out the potential problem of Compound Heat Treatment, herein propose saddle and strain removing part 1401 is attached Another method being connected on power cord.Usually the saddle end of saddle and strain removing part 1401 is heat-treated, and Crimp rings end must keep toughness.Although the saddle and strain removing part 1401 with this characteristic can be manufactured, system Make the saddle of another shape and strain removing part 1401 and it is assembled into using independent compression ring can on power cord It can be more economical.It is appreciated that holding mechanism described herein also can be with other shapes other than flat shown type pin The pin good collaboration with of shape.For example, the holding mechanism can be with circle used in NEMA 5-15 plugs and other plugs Pin good collaboration with.The moulding to the end contacted with round pin of toggle link is only needed to carry out slight modifications, makes it have matching Shape and thickness so as to pin material exert a force mode optimize.This is desirable, because of many circles Pin is tubulose rather than solid material, if therefore excessive power be applied in the very little material area of pin, pin can It can deform or be subject to crushing.Similarly, saddle and/or electric contact with appropriate bottom shape can be used for this purpose, The shape may be such that on the inserts that chucking power is more equally distributed between round pin and/or saddle and terminal.Although figure The embodiment of 14A-15B is shown and illustrates relative to conventional power cord end cap, however, it is understood that similar structure It can be coupled in other types of socket device, such as be included in entitled " Automatic Transfer Switch Structure described in the PCT application PCT/US2008/57140 of Module (automatic transfer switch module) ", this application pass through reference With reference to herein.
It, can be notable by using the clamping device (such as spring prong holder 40) for the grounding pin for only lockking plug 50 Improve the safety of socket 20.Here, can avoid applying on the clamping device of component the influence of different potentials, and this being capable of letter Change the manufacture of socket, and improve its overall security.
Fig. 4 A-4C show a kind of locking device 60 that lock-in feature is provided for reference power supply line end cap socket.Such as Fig. 4 A Shown, locking device 60 includes the top holder 62 and bottom holder for locking device 60 being located on standard socket 64.Locking device 60 is further included the part 66 coupled to each other in firm attachment to socket of holder 62,64.Locking device 60 Further include the clamping device 68 coupled to pivot 70.The working method of clamping device 68 and the clamping device shown in Figure 1A -1C 12 working method is similar.It is appreciated that aforementioned other clamping devices can also be used.As it was noted above, some of clampings Mechanism eliminates the needs for providing independent relieving mechanism, and optionally provides the release that can be adjusted by factory and/or user Tensile property.Locking device 60 may also include relieving mechanism 72, and the relieving mechanism 72 allows user needing to remove from plug Clamping device 68 is disengaged during socket.
Fig. 4 B show the locking device 60 being arranged on standard socket 80.For the ease of the installation of locking device 60, protect Gripping member 62 and 64 can be made of elastic material, so as to which user can outward curve it, and device 60 is placed on socket 80.Example Such as, holder 62,64 can be made of plastics.Moreover, as shown in the figure, the shape of holder 62,64 causes, once device 60 is installed After on socket 80, if user does not make holder 62,64 deform, device 60 can not be removed easily.That is, holder 62nd, 64 shape makes on its tight fit to standard socket, so as to which general movement will not be such that device 60 is disengaged from plug 80.
Fig. 4 C show the working method of the locking device 60 when socket 80 and the cooperation of standard plug 84.The ground connection of plug 84 Pin 86 passes through the aperture in clamping device 68, and enters socket 80.If in the power cord of standard plug 84 or the electricity of socket 80 Apply on the line of source and be intended to disconnect the back-suction being connected, then clamping device 68 can rotate, it is caused to grip standard plug 84 Grounding pin, so as to keep being electrically connected.If the user desired that disconnecting, releasing member 72, releasing member 72 can be engaged For clamping device 68 being maintained at the position substantially perpendicular to grounding pin 86, so as to the pin 86 of permitting deformation plug 84 It is extracted from socket 80.Although should be understood that a kind of particular implementation shown in the drawings of locking device 60, there are many sides Formula can realize the locking device for the standard socket that can transform the technology using the present invention as.
Fig. 5 shows a kind of embodiment of standard duplex locking receptacles 100.In this embodiment, clamping device 112 It is attached in socket 100 with 114.The top of socket 100 includes the pin 128,130 for being respectively used to receive standard plug 126 Socket 102,104.Similarly, the bottom of socket 100 includes the socket 106,108 for receiving the second standard plug.Clamping machine Structure 112,114 can pivot respectively around pivot 116,118.Moreover, socket 100 further includes releasing member 120,122, the release member Part 120,122 allows user to disconnect when needed.In the working method and aforementioned embodiments of clamping device 112,114 It is similar.It is rotated that is, clamping device 112 is responded from pull the plug out of the socket 126 power of socket 100 along the direction of plug 126, and engages ground connection Pin 130 is disconnected so as to prevent from being connected.If user needs intentionally to pull the plug out of the socket 126 from socket 100, then uses Family can activate relieving mechanism 120, and extract plug 126 out.It is appreciated that signature can also be used in standard duplex locking receptacles Other clamping devices.As it was noted above, some of clamping devices eliminate the needs for providing independent relieving mechanism, and can Selection of land provides the release tensile property that can be adjusted by factory and/or user.
Fig. 6 A-6B show the side view of socket 150, and the socket 150 includes cam lock 152, the cam lock Tight part 152 is used to lock the pin 162 of plug 160, to protect the mating connection between socket 150 and plug 160.Fig. 6 A are shown Situation of the socket before the insertion of plug 160, cam lock 152 can freely dangle from pivot 153.Here, cam lock 152 one end is in the opening of socket 150, and the opening is suitable for receiving the pin 162 of plug 160.
Fig. 6 B show the mating connection of plug 160 and socket 150.As shown in the figure, in cooperation position, pin 162 makes convex Wheel locking member 152 is deflected around pivot 153, causes cam lock 152 and plug 160 angled, and adjacent with pin 162 It connects.Therefore, when on plug 160 or socket 150 generate axial strain when, the friction between cam lock 152 and pin 162 Can be intended to that cam lock 152 is forced to move down towards pin 162, and this makes plug 160 be maintained at its cooperation position.If User needs intentionally to pull the plug out of the socket 160 from socket 150, then user can press executing agency 154, and executing agency 154 is in work As when make cam lock 152 towards deviate pin 162 direction rotation, be free to extract from socket 150 thereby using family Plug 160.It should be understood that cam lock 152 and executing agency can be made of any appropriate material.In a kind of embodiment In, cam lock 152 is made of metal material, and executing agency 154 is made of insulating materials, such as plastics.
Fig. 7 A-7D show the device 170 available for the mating connection between locking plug and socket.As shown in the figure, dress It puts 170 and includes top surface 173, bottom surface 175 and front 171.The size on three surfaces 171,173,175 and towards usually making it in power supply One end (that is, power cord end cap) of line is equipped with around the outside of standard socket 178.Top and bottom 173 and 175 respectively include hook Son 174 and 176, the hook 174 and 176 are used to device 170 be locked to socket 178 (showing in fig. 7d).Hook 174 Working method with 176 shows that Fig. 7 D are sides when device 170 is installed around the outside of socket 178 with reference to Fig. 7 D herein View.Hook 174,176 can be inwardly bent towards each other, and be looped around around one end 179 of socket 178, so as to device 170 It is locked on socket 178.The other end (that is, with for receive one end of the opening 181 of the pin of plug) of socket 178 can be with The surface 171 of device 170 abuts.
Described device further includes the pin of plug to be locked tab 172 in place.The working method of tab 172 is being schemed Show most clear in 7B, when Fig. 7 B show a case that device 170 is mounted on the pin 182 of plug 180,184 top.Plug 180 can be any plug comprising pin, including the typical plug being arranged in behind data processing electrical equipment.As shown in the figure, When by sliding axially device 170 towards plug 180 come erecting device 170, tab 172 is slightly towards the end of pin 182,184 Portion deflects.If here, applying the axial force being intended to from 180 extracting apparatus 170 of plug, tab 172 can be to pin 182,184 Apply downward pressure.Since the opening in device 170 is only slightly larger than the size of pin 182,184, this downward pressure meeting Pin 182,184 is maintained at its position relative to device 170.Moreover, because device 170 can be locked to as shown in fig. 7c On standard socket, so tab 172 can prevent the connection between socket 178 and plug 180 from disconnecting.Device 170 can be by any suitable When electrically non-conductive material form.In one embodiment, device 170 is made of medium-hard plastics.Here, device 170 Can be that device is intended for single use, wherein, user must extract the device 170 of installation from 182,184 strength of pin of plug 180, from And plastic article is made to deform and/or disconnect tab 172.It should be understood that if user needs to disconnect socket 178, need to only be solved from end 179 It opens hook 174,176 and separates mating connection, device 170 still remains mounted on the state on plug at this time.
Fig. 8 A show a case that the plug 190 comprising locking mechanism before being inserted into socket 210.Letter in such as figure Shown in change mode, socket 210 includes groove 212 and 214.Most standard socket is in the opening for the pin for being suitable for receiving plug Include groove or shoulder.May be caused by manufacturing requirement, such as manufacturing socket there are this groove Molding process.Moreover, the requirement comprising a variety of components (such as electric connecting joint, screw etc.) may also cause to need in socket Want little groove.If groove not yet, it can be designed into socket.
Plug 190 helps to generate locking mechanism using groove 214.As shown in the figure, 194 (the example of hollow prong of plug 190 Such as grounding pin) including toggle link 196, toggle link 196 is attached to the inside of pin 194 via pivot 193.Spring 198, piston 199 Cooperating with executing agency 200 makes toggle link 196 be in locking form (showing in the fig. 8b) and release form (being shown in Fig. 8 C). In one embodiment, spring 198 makes tab 198 be biased in releasing position, and the releasing position may be with the water of pin 194 Prosposition puts substantial alignment.Moreover, toggle link 196 is transferred to unlocked position (in Fig. 8 C show) by operable executing agency 200, In the position, toggle link 196 is retracted into being arranged essentially parallel to the angle of the ontology of pin 190 in pin 194.User can pass through control System switchs 202 to control executing agency 200, and the control switch 202 may be arranged at before plug 190.
When Fig. 8 B show a case that plug 190 is in the position coordinated with socket 210.As shown in the figure, tab 196 by The pressure merging latched position that spring 198 and piston 199 apply.In this form, tab 196, which can be resisted, to be intended to plug The 190 any axial forces extracted from socket 210.This is because retainer of the groove 214 as tab 196.Therefore, plug 190 It can be locked on socket 210.Fig. 8 C show a case that need to remove plug 190 from socket 210 as user, and user can at this time The control switch 202 before plug 190 is depressed, this can make executing agency 200 and spring 198 that tab 196 is transferred to release position It puts.
Fig. 9 A-9B show the another embodiment of plug 220, which includes bifurcated spring tip and lock machine The situation before plug 220 is inserted into socket 240 is shown in the figure in structure.With 190 class of plug shown in Fig. 8 A-8B As be that plug 220 is suitable for being used in combination with the standard socket 240 comprising groove 242 and 244.Plug 220 may include arranging Hairpin spring 226 in hollow prong 224 (such as grounding pin).At releasing position, at the end 227 of spring 226 It is abutted within pin 224, and with the opening in pin 224.Plug 220 may also include executing agency 228, the executing agency 228 are coupled to the control switch 230 being located at before plug 220, for spring 226 to be biased to latched position, in the position, The end 227 of spring 226 is stretched out from the opening in pin 224 (referring to Fig. 9 B).
Fig. 9 B are shown a case that after plug 220 is installed in standard plug 240.As shown in the figure, executing agency 228 is It is moved axially in standard socket 240 towards spring 226, expands end 227, and stretched out from the opening of pin 224.Pin 224 Opening and groove 242 and 244 pairs just, so as to which when in locking position, the end of spring 226 is in groove 242 and 244 In.It is, therefore, to be understood that when apply be intended to pull the plug out of the socket from socket 240 220 axial force when, the end 227 of spring 226 It is pressed towards groove 242 and 244, this can prevent pin 224 from being extracted from socket 240.When user need to remove from socket 240 it is slotting When first 220, user can control switch 230 that executing agency can be made to be exited from spring 226 is axial with operation-control switch 230.And this The end 227 of spring 226 is made to return in pin 224 again, so as to which user easily can remove plug 220 from socket 240.
Figure 10 A and 10B show the locking electrical socket 1000 of another embodiment of the invention.The construction of socket 1000 It is substantially similar with the structure shown in Fig. 2A -2B.Here, socket 1000 shown in figure includes discharging lever 1002 by outer locking The end cap of formation, the outer locking release lever 1002 are slidably mounted in inscribed bottom out in plate module 1004.It is described inscribed Bottom out multiple sockets or socket that plate module carrying is generally marked with label 1006.Shown socket 1000 further includes power cord should Become eliminating machine 1010 and spring prong holder 1008.
Figure 10 B are the perspective views of spring prong holder 1008.As shown in the figure, holder 1008 includes gripping contact The multiple of floor module 1004 grip tab 1012.Here, the contact base plate module of molding can be embedded in by gripping tab 1012 In 1004, so as to which holder 1008 is more firmly locked on floor module 1004.Alternatively, tab 1012 can be pressed into In floor module 1004 or usable adhesive etc. is attached to tab 1012 in module 1004.In this way, tab 1012 help spring prong holder 1008 to be locked in contact base plate module 1004, and maintain spring prong holder Relative position between 1008 and contact base plate module 1004.From discussion below it is understood that this relative position is ensuring It is critically important in terms of the correct work of locking mechanism and control release tension.Otherwise locking electrical socket 1000 can not be by hereinbefore joining It works according to the mode described in Fig. 2A -3B.
Figure 11 A and 11B show the another embodiment of locking electrical socket 1100.The construction of socket 1100 also with upper It is similar with the structure described in 2B with reference to Fig. 2A in text, including outer locking release lever 1102, being inscribed comprising multiple sockets 1106 Bottom out plate module 1104 and power cord strain relief structure 1110.Shown embodiment, which further includes, is combined with strain relief The spring prong holder 1108 of structure.It should be understood that in the case of opposite locking mechanism applies very big tension to plug, this The locking mechanism of invention can cause very big adaptability to changes to be applied in end cap.It is this if not considering this power in end cap design Power may cause end cap to be damaged, and cause and the exposed relevant potential danger of conducting wire.
Therefore, in the embodiment shown, spring prong holder 1108 includes directly transmitting this to power cord The strain relief structure of kind adaptability to changes.Specifically, shown spring prong holder 1108 is lengthened out, and include in its back-end Cable clamp structure 1114.Power cord attachment clamping structure 1114 is attached on power cord or is connect with crimp band 1112, the crimping Band 1112 can be locked to by the modes such as crimping and/or welding on power cord.In this way, with spring prong holder The 1108 relevant adaptabilitys to changes of working method for gripping the pin of plug are directly transferred on power cord.
The various features of the locking electrical socket of the present invention can be changed, with the release stress of control locking electrical socket.Here, The release tension of locking mechanism can be controlled using geometry, thickness, material and the moulding for gripping component.For example, increase folder The release tension of locking mechanism can be increased by holding the material thickness of component and/or rigidity.
The geometry of these spring prong holders can also be changed, to improve safety and performance.Figure 12 is shown An example in this respect.Shown spring prong holder 1200 (such as can be coupled to Fig. 2A -2B, 10A-10B or 11A- In embodiment shown in 11B) including be located at the inflection point 1204 of spring prong holder engage mouth with pin between narrow Neck 1202.This neck can provide many desirable functions.For example, neck 1202 may be disposed so that in spring prong holder The clearance of bigger is provided between 1200 and another pin of plug.In addition, when recurring structure damages, narrow portion 1202 can be used for The breaking point limited is provided.That is, in the case of stress or fatigue of materials are destroyed, neck 1202 provides safety failure Point, so as to which the electrical hazard or failure of electrical connection will not be caused.
It is appreciated that described herein can all may be used by changing design parameter to change all holding mechanisms of release tension With the release tension with jack design or standard or specification coordination, so that it is guaranteed that power cord end cap or socket will not cause The fracture of the exposed potential danger of conducting wire.Thus, for example, according to the analysis of end cap or socket structure, regulatory requirement or design Specification, it may be desirable to provide 40 pounds of release stress.At this point, locking mechanism can for example, by Fig. 2A -2B, 10A-10B and The mode of spring prong holder shown in 11A-11B is realized.Then, the material and thickness of spring prong holder may be selected And the geometry in particular of spring prong holder, to provide 40 pounds of release stress.Locking machine with 40 pounds of release stress Structure can also be realized in the toggle link and saddle gear for example shown in Figure 14 A-14D and 15A-15B.The value of these different designs parameters It can be by theoretical or empirically determined, to provide required point of release.
Figure 16 A-16B show to lock the guarantor that may include the cooperation electrical connection in the locking connecting structure of the present invention Hold a kind of embodiment of mechanism.In Figure 16 A-16B, top section shows cooperation plug and socket 100 and keeps machine The vertical view of structure 1020, and bottom part shows perspective view.The number of electrical prongs 1030 can be two or more (such as IEC 320 plugs, NEMA 5-15 etc.), and can have different sizes and shapes.Moreover, plug and socket 1000 can be standard socket Plug and socket (such as 320 power cord end caps of IEC etc.).Plug further includes holding mechanism 1020.Safe holding mechanism 1020 Design uses and simply slips into and lock interconnection technique.Figure 17 A are turned next to, the plug before locking connects is shown With the situation of socket.In this embodiment, user must manually select locking, as described above.
When Figure 17 A-17B show a case that plug 2010 is inserted into socket 2020.As shown in the figure, at plug and socket In mated condition, but still not at locked position.User can reverse manual manipulation nut 2030, to lock and discharge connection. The nut can have aforementioned optional ratch mechanism, be not shown here.When nut is tightened, shell 2040 is in nut 2030 Under the action of be pressed into elastomer 2050.When tightening nut, shell meeting compresses elastomeric, when unclamping nut, shell meeting It is pushed back by the expansion of elastomer.Optionally, appropriate mechanism (such as mushroom head pin across the change circular groove in nut) can be used Shell is initiatively attached to nut, to ensure that shell can actively retract when the nut is loose.This is that unshowned one kind is optional Construction.Amplifier section 2100 and 2200 in figure shows two different possible examples of this part of mechanism.Detail drawing 2030 Show that the shape of the elastomer constricted zone of the mechanism is substantially rectangular cross-sectional configuration.Detail drawing 2040 shows the elasticity of the mechanism The shape of body constricted zone is the shape come compresses elastomeric using slope.It is appreciated that as set forth above, it is possible to change 2100 Hes 2200 material and geometry, so that its function reaches best.
When Figure 18 A-18B show a case that plug 3010 is inserted into socket 3020.As shown in the figure, at plug and socket In the position of cooperation and locking.User has reversed manually handle nut 3030 to lock connection.When nut 3030 is screwed downwardly tightly When, shell 304 is pressed under the action of nut 3030 in elastomer 3050.Bulb compression elastomer, and elastomer presses The wall 3060 of adjacent socket 3020.This is shown in further detail in amplifier section 3100 and 3200 in figure.Unclamping nut 3030 When, shell 3040 can be pushed back by the expansion of elastomer.Optionally, appropriate mechanism can be used (such as across being rounded in nut The mushroom head pin of slot) shell 3040 is initiatively attached to nut, to ensure that shell can actively retract when the nut is loose.This is A kind of unshowned optional construction.Detail drawing 3100 shows that the shape of the elastomer constricted zone of the mechanism is substantially square Shape.Detail drawing 3200 shows that the shape of the elastomer constricted zone of the mechanism is the form using slope come compresses elastomeric. It is appreciated that as set forth above, it is possible to change 3100 and 3200 material and geometry, so that its function reaches best.
Figure 18 C show the enlarged drawing of another possible example of the present invention.When nut 3340 is screwed downwardly tight, position It is driven axially forward under the action of nut 3340 in the tab 3300 on shell 3310.Tab 3300 is in the insertion of component It is pushed forward on to the inclined-plane 3320 in the part in matching socket.Example shown in Figure 18 C is a bull C13, but this Concept and mechanism can also be used in combination with parent part C13 as shown in Figure 18 D.Institute in bull C13 and Figure 18 D shown in Figure 18 C Unique substantive construction difference between the parent part C13 shown is the arrangement form of electric contact, in parent part version, contact base plate 3480 (components typically checked and approved by release mechanism) are molded into power cord end cap.Shell 3470 can Bao Mo to contact base plate On or be fabricated to the individual components being stuck in contact base plate, this is the construction shown in fig. 3d.Other structures can also be used Make method.Geometry, material, position, number and the mechanism of changeable tab 3300,3400 and inclined-plane 3320,3420, Desired position is in the region for ensuring to bear with the maximum pressure on the inclined-plane of cooperation female contact.This to carrying to the maximum extent High retentivity and ensure socket can bear tab 3300,3400 application power without damage it is critically important.Tab 3300,3400 Number can be one or more, and can be arranged so that the retentivity of the mechanism reaches best.They may be disposed so that Toward each other, can not also be relative to each other, arrangement relative to each other can be used for the power for ensuring to be applied on socket to make holding Power maximizes.As shown in the figure, tab 3300,3400 can be intended to exert a force to socket so that the wall of socket is pressurized in tensioning shape State, according to the material of socket, it may be desirable for this.The surface that the wall with coordinating socket of tab 3350,3450 contacts It can be by having one or more materials of appropriate machinery and frictional behavior to be made.The example of one possible example is to use The material manufacture shell 3310,3410 harder, mechanical strength is higher, then the application height friction on tab surface 3350,3450 The elastomeric material of coefficient.For example, this can economically be completed by common note (" sandwich ") molding process.It is appreciated that as schemed Holding mechanism shown in 18C, 18D makes a response to the withdrawal force 3385,3485 being applied on power cord 3380,3480, passes through Power cord 3380,3480 is transferred to the power end of power cord end cap 3390,3490.This, which can be compressed, is commonly used to manufacture power supply The elastomer injection molded material of line causes the end of power cord end cap to be moved slightly towards the direction close to shell 3310,3410, and outer Shell 3310,3410 makes tab 3300,3400 further climb on inclined-plane 3340,3440, and inclined-plane 3340,3440 presses tab 3350th, 3450 contact zone makes its wall with socket more be in close contact, and the friction interlock between plug and socket is caused to act on and is added By force.Therefore, exactly it is intended to the power 3385,3485 that plug is extracted from socket that the wall of holding mechanism and socket is made to pass through friction mutually Interlocking closes, and so as to prevent the extraction of plug, and keeps the electrical connection of matable assembly.Can also change tab 3300,3400 and tiltedly Geometry, material and the mechanism in face 3320,3420 with the power being applied to by limitation on the wall of cooperation socket and are dashed forward Friction interlock between the contact surface of tongue 3350,3450 and the wall for coordinating socket acts on providing programmable relieving mechanism.Limit Friction interlock effect processed can limit the maximum, force that locking connection can resist.When the power for applying the level, plug and socket meeting Separation.As it was noted above, thus can specification maximum, force level, plug and socket to be prevented to be damaged and/or meets correlation Standard, moreover, as it was noted above, user can adjust the range of holding force value by operating nut 3340,3440.
Figure 18 E-18K show another possible example of the present invention, and show and utilize new holding mechanism Another locking means of IEC-13 sockets.It is mainly included with this connector is clamped to fitting type connector (such as IEC- 14) relevant three critical pieces on.It should be noted that this mechanism is not limited to IEC series connectors, also it is suitably adapted for a variety of Connector fit applications, including the use of the connector fit applications of the backplate shell on socket.In this socket with backplate In the case of, backplate can be used as with the friction element of the wall of socket interaction is coordinated to be clamped to realize, and this folder The mode of holding is not depended in the connector middle conductive method utilized in itself.
18E is please see Figure, the inner core of connector 1 in terms of size and electrical interface component by being very similar to traditional IEC-13 The molded assembly composition of (or other standards) power cord end cap socket (female end).The difference is that insulating bag mould have across Shell is passed through two rectangular openings 3551 of enclosure interior.In addition, lock tab reciprocator 2 provides lock made of suitable material Determine tab 3553 and the structure for transmitting power into the shell area of inner core 1 by hole 3551 from locking nut 3.
It is to wedge the top of mating connector under the driving effect of nut by tab 3553 to be locked to mating connector It is realized between bottom outer surface and between the top and bottom inner surface of inner core housing 1.When needing to discharge connection, Nut 3 can be unclamped, this can make tab 3353 actively retract.This is completed by the engagement neck ring 3555 on nut 3, described to connect It closes neck ring 3555 to rotate in the groove 3554 of lock tab reciprocator 2, so as to pull out tab 3553.Other hands can also be used Section is attached to nut 3 in lock tab reciprocator 2, and an example is shown in FIG. 25.This locking means provide Good grip and programmable release force.It, can be maximum by carefully selecting shape, geometry and material therefor Retentivity is restricted within required numberical range.In addition, outer surface (such as the closely appearance of lock tab 3553 of coating Face) optionally there is coating, texture or other designs, to increase the friction matched between combining harmoniously of shell 3551 and socket Power.Plug and power cord end cap during the damage of excessive withdrawal force is connected in order to prevent, release force control to selected number Ability within the scope of value is desirable.This ability is also useful to meeting certain agency qualification requirements.In addition, this side Method makes manufacture become simple, and moving component is minimum.
18F is please see Figure, the sectional view of two critical pieces is shown:Conventional power source line end cap plug (public connector) 1 vertical view and the vertical view of cooperation power cord end cap connector (mother socket) 2.Although plug 1 is as locking electrically connected method Explanation a part description, but it is critical that plug can be standard unmodified plug.Only cooperation socket 2 is with passing The standard socket of system is different, and is unique.It means that the present invention is suitable for the standard plug installed on a large scale, such as The plug used in the multi-gang socket of data center.In worldwide, it is common to use IEC C14 multi-gang sockets come for The electric utility distribution of more than 200V.Conventional male prongs are made of three critical pieces shown in Figure 18 F, that is, packet mould insulator 3561st, the electric connector pin 3563 of connecting line and cooperation comprising necessary conductor 3562.This example belongs to traditional IEC-14 type plugs, but it is alternatively other types using outer pin insulation protective board 3569.In addition pin backplate 3569 is usual It is concentric with pin 3563, and is the clamping object of cooperation socket in application.
The focus of this application is jack assemblies 2, it is included equipped with the chipware of shell 3564 and reciprocator 3565, institute It states reciprocator to include being used as part thereof of lock tab 3567, one of lock tab is shown in the drawings.By It is vertical view, therefore can be only seen the profile of above-mentioned tab in this, but there are two tabs, one on the top of connector Portion, in bottom, each is a component part of molding reciprocator shown in figure component for another.Shown tab is One preferred embodiment, but the method can also be used in combination with other tab numbers, shape and position.Chipware 3564 is at it On be also molded with certain screw thread 3570 engaged with locking nut 3566.The screw thread of this threaded nut and chipware 3564 is matched Work is closed, to exert a force to mobile reciprocator 3565, and axial force is transmitted to tab 3567.
Figure 18 G are the side cross-sectional views of the above-mentioned component in Figure 18 F.It is prominent that this figure more clearly illustrates top and bottom locking The relationship of tongue 3567, and show that they are a parts for reciprocator 3565.In Figure 18 G, the lock of shown jack assemblies 2 Tight nut 3570 has turned to latched position, and reciprocator 3565 is pushed forward, and lock tab 3567 is completely inserted into shell In body and chipware 3564.Figure 18 H are the amplification side cross-sectional views of jack assemblies 2.Tab 3567 is more clearly illustrated in this figure Across the hole 3551 in chipware and housing 3564.Hole 3551 has the conical entrance extending into the cavity of chipware and housing 3564 3571, in this example, when reciprocator 3565 moves from right to left, the conical entrance 3571 causes tab 3567 by court Center line pushes.This example has reciprocator 3565, therefore shown tab 3567 is in releasing position.Tab 3567 is from chamber Body is significantly retracted, and the region in the cavity is made to be subjected to the insertion of the housing of cooperation plug.In order to illustrate this application focus, Inapplicable plug and socket component is no longer described in detail in this.These components include pin and the electric components such as socket and power cord.
Figure 18 I show the jack assemblies of Figure 18 F, wherein, locking nut 206 rotation be to reciprocator 3565 apply to Preceding axial force, and reciprocator 3565 is pushed into tab 3567 in the cavity of chipware and housing 3564.It needs to illustrate herein The relationship of tab 3567 and conical entrance 3571.The combination of taper and conical entrance 3571 on tab 3567 makes 3567 court of tab The center line of component curves inwardly.Figure 18 J show the cooperation of socket 2 and standard cooperation plug 1 in unlocked position. Lower right side shows an enlarged detail, is not done with cooperation plug protective case 3569 wherein more clearly illustrating lock tab 3551 It relates to.When reciprocator 3565 retracts as shown in the figure, the inner wall inclined-plane of tab 3551, chipware and housing 3571 and cooperation are inserted It is hardly contacted between the outer surface of the protective case 3569 of head.
Figure 18 K show cooperation and the locked condition of the combination of plug 1 and socket 2.Nut 3566 has rotated past to force Structure 3565 of answering a pager's call moves forward.Tab 3567 and cooperation plug protective case are more clearly illustrated in the enlarged detail shown in lower right side New relation between 3569.When reciprocator 3565 is forced to move forward as shown in the figure, tab 3551, chipware and housing 3571 Inner wall inclined-plane and coordinate plug protective case 3569 outer surface between significantly contact.As locking nut 3566 is further It tightens, due to the power amplification on the inner wall inclined-plane of the gradual taper and chipware and housing 3571 of tab 3567, tab 151, Radial load between the outer surface of the protective case 3569 on the inner wall inclined-plane and cooperation plug of chipware and housing 3571 is very rapidly Increase.Identical effect also occurs on the opposite side of the protective case of plug and the opposite direction of the side.These opposite forces help In making plug 1 center condition is kept in socket 2.
To sum up, shown in figure is the another kind side for being locked merely with friction (locking) two mating connectors Method.The explanation of the mechanical property of socket shows the unmodified standard cooperation for socket being locked (locking) to same size Mechanism on plug.
The method of this locking electrical connection can easily be made to be adapted to provide for required by concrete application or management organization very much Difference release tension range.The shape of tab, arrangement and geometry and tapered opening and screw pitch are slightly repaiied Change all the coupling mechanism force that " locking " of plug and socket may be coordinated and the type for disconnecting the power needed for the cooperation have different shadows It rings.The simplicity of this design makes it not only consolidate but also convenient for manufacture.The reduction of part count and use completely can castings Material can reduce manufacture cost.
Figure 19-22 shows to lock the mechanism that may include the cooperation electrical connection in the locking connecting structure of the present invention A kind of embodiment.In this embodiment, the mechanism response is intended to 6070 auto lock of power that connection is pulled open certainly Body.Figure 20-22 shows vertical view when holding mechanism is in following state:1) 5000 are fully inserted into;2) under tension completely It is inserted into 6000;3) 7000 are discharged.Figure 19 shows the element of plug and socket and holding mechanism.Figure 20 is shown in plug Connection when being inserted into socket but not applying the power for being intended to that connection is pulled open also.Figure 21 shows holding mechanism 6000 To being intended to pull the plug out of the socket the working method that 6010 power makes a response from socket 6020 on plug 601.Such as enlarged detail institute The holding mechanism 6100 shown makes a response to 6010 power of pulling the plug out of the socket, and elastomer 6050 is forced more by the effect on inclined-plane 6040 Tightly the wall with socket 6060 contacts so that the friction interlock effect between plug 6010 and socket 6020 is strengthened.Therefore, exactly It is intended to the power 6070 that plug 6010 is extracted from socket 6020 that the wall of holding mechanism 6000 and socket 6060 is made to pass through friction mutually Interlocking closes, and so as to prevent the extraction of plug 6010, and keeps the electrical connection of matable assembly.As described above, holding mechanism 6000 can It is made of any appropriate material.Figure 22 shows working method of the holding mechanism when locking Connection Release.When user needs During release connection, user, which can pinch, to hold and pulls shell 7030, and shell 7030 can retract, by the prolongation of shell 7060 bullet Property body 7040 retract 7070 to inclined-plane 7050 downwards, elastomer 7040 is made not recompress, so as to discharge connection.
Figure 23-24 shows to lock the mechanism that may include the cooperation electrical connection in the locking connecting structure of the present invention A kind of embodiment.In this embodiment, the mechanism response is intended to the power auto lock that connection is pulled open itself.Figure 23 be the top side view for the plug 8000 for being combined with retaining mechanism and the side view 8010 and perspective of typical standard socket Figure 80 20.There is the socket finger-like to construct 8030, when finger-like construction 8030 is caught in panel, its locking socket 8020.In typical case, these finger-like construction 8030 is arranged in the clamping socket 8020 independently moulded and in a molding In the mold type socket that 2,3 or more sockets are provided in unit, to snap onto in multi-gang socket.When socket 8020 is inserted into When, finger-like construction 8030 opens, and opening is left in the ontology of socket 8020.In the case of finger-like construction is not provided, manufacture Mold can be transformed in person, constructed or with similar figures with ensuring to provide this finger-like in the single-socket or multi-gang socket of each model The groove or hole of shape and arrangement form, the cost of this transformation is very low, and the certification of management organization is had little effect, is realized To be easy to and inexpensively.Plug 8000 has tab 8040 (being optionally formed as hook shape), when plug 8000 is inserted into When in socket 8020, the tab 8040 can be expanded, and its own is inserted into the opening in the ontology of socket 8020.Tab The location and shape of 8040 end are so as to which the wall transmission itself insertion and to socket is intended to what connection was pulled open Power, but the opening being not passed through on the wall of socket 8020.This can ensure that tab 8020 will not be in the power that connection is intended to pull open Under the action of blocked by the wall of socket, thus plug 8000 and socket 8020 can be separated.This moulding of tab 8020 ensures to lock Tight connection can correctly work, and always can correctly discharge when needed.In order to discharge connection, user, which can pinch, holds shell 805, It is pulled back to, so as to which plug is extracted from socket 8020.
Figure 24 A-24E show that electric contact pin is in the vertical view of the holding mechanism of following state:1) partial insertion (figure 24A);2) it is inserted into but does not lock (Figure 24 B);3) it is fully inserted into and locks 9020 (Figure 24 C);4) it is fully inserted into and discharges 9030 (Figure 24 D);5) it pulls up, thus disconnects 9040 (Figure 24 E).As described above and shown in Figure 24 A-24E, plug 8000 has Tab 8040 (is optionally formed as hook shape), and when plug is inserted into socket 8020, the tab 8040 can be expanded, and Its own is inserted into the opening in the ontology of socket 8020.In order to discharge connection, user, which can pinch, holds shell 8050, its to 8060 are pulled back, so as to which plug 8000 is extracted from socket 8020, as shown in Figure 24 D and Figure 24 E.Shell 8050 has suitable shape The opening of (substantially rectangular cross-sectional configuration), so that tab 8040 passes through, when shell 8050 is pulled back to by user 8060, rectangular aperture Edge before plug can press tab 8040, so as to discharge plug 8000, it be made to be disconnected from socket 8020.It keeps Mechanism can be made of any appropriate material.It should be noted that this embodiment of the mechanism be easy to it is described above It is used in combination using the version of the manual holding mechanism of user activated.This example carrys out controling shell using aforementioned actuating nut Position and movement.The releasing position of actuating nut can make shell press tab, them is prevented to be engaged with socket, but does not prevent to insert Head is inserted into socket or comes out of the socket.The locked position of actuating nut allows tab to be engaged with socket, so as to the company of locking It connects.This version comes in handy in some cases.
Figure 26 A-C show alternatively possible method power cord being locked in multi-gang socket.Locking mechanism has been tied It closes in multi-gang socket, so as to which each power cord can be locked disposably, and can discharge simultaneously.Figure 26 J are shown by 12 (other types can also be used in the multi-gang socket component 4040 of NEMA (National Electric Manufacture Business Association) 5-15 types socket composition Socket, 5-15 types are used only as an example herein), these sockets are in line, and are assembled into elongated " strip ".It is this Construction is commonly used in electronic equipment rack, commonly referred to as multi-gang socket, will hereinafter use this title.It can be made using the method Any number of socket is made, from one to any number limited by actual conditions.The multi-gang socket of object as the present invention Be unique in that, it is combined with the lockout feature for locking the power-line plug to be attached to multi-gang socket.Socket with Locking or unlocking for the plug of attachment is realized by using the socket head screw 4021 before small tool rotary panel. The actuator must be not necessarily interior hexagonal part or be integrated into component the knob or hand of (or independently of component) Handle or the other devices for driving internal mechanism.It can be the proprietary connection with mating tool, knob or lever Device, for ensuring only to unlock and relock multi-gang socket by the personnel authorized.It can be by motor or electromagnetism The locking mechanism of valve driving, this locking mechanism can be control on the spot (such as controlled by button or switch or pass through peace Full key actuated switch control is controlled, such as by secure digital authentication data key card or security password keypad for vehicle The device of door is controlled by digital cipher card, ID card or other appropriate physical access control mechanisms) or Remote-control motor driving.Remote control can be realized by any appropriate communication mechanism, as needed, this communication mechanism can carry or There is no a security feature, for example, communicated by internet, internal data net or wireless network (either of which can by encryption, The means such as authentication, token are embodied as secure connection) or communicated by any other appropriate mode.
The unique thought of one of the present invention is that the plug of attachment is locked to by simple disposable all sockets of operation handlebar Upper or from attachment plug unlocks the ability of all sockets.In addition, this design allows when component is in the locked position with can The withdrawal force (programmable release force) of prediction extracts the plug of any attachment.(such as insure to meet the requirement of management organization The requirement in quotient laboratory (UL)), this may be necessary.It is public that this design allows the attachment plug of larger change range to manufacture Difference.In addition, due to the simplicity of design, the design of this component can reduce manufacture cost and improve reliability.This design can It is suitable for various types of plugs, is not limited to the example of NEMA 5-15 type plugs.
It is described in detail:
One key Design feature of locked component is unique pin locking mechanism, it can be assembled as random length, tool There is any number of lock-bit point, the number of lock-bit point is corresponding with the number for the socket that multi-gang socket is provided.Figure 26 A are shown often Three basic element of character of a pin lock-bit component.These components may be arranged at each socket, and it is at least one to form each socket The combination of component, but it is equally applicable to each pin lock-bit position of any one socket and all sockets.For electrical isolation The reason of, for each in conductor, component must keep independent.Component shown in Figure 26 A is all-metal property, most Possible situation is made of the metal material with satisfactory electrical conductivity, such as brass, beryllium copper or other appropriate high tensiles are strong Material is spent, but is not limited to these materials.Main electrical prongs receiving element 4001 is shown on the left of figure.It is by machine punch and die Molded part forms.Pin contact chip 4010 is formed by substrate stamped metal material, and is inwardly rolled by the common mode of industry, To provide the cooperation aperture that pin can be passed in and out easily, but very safe be electrically connected can be formed with cooperation pin.It is connect positioned at electricity Hole in stamping parts 4012 after contact 4010 allows the pin of mating connector to penetrate component completely.In first hole just Stamp out another hole in the metalwork 4011 of top.This hole 4011 leaves for the spring of another component of final component Working space.Second component of clamp assemblies is pin bearing stamping parts 4002, it performs practical holding and is inserted at work The function of pin.It is also ferromagnetism steel plate, and must have a degree of brittleness.This is necessary, because in the punching Unitary spring 4017 there are one being formed in casting die.Look at component side view, it can be seen that the metal material of spring 4017 is to left avertence Turn, form arc.The effect of this spring is discussed when assembled component will be described hereinafter.In addition, in this component 4015 There are one hole, which allows the pin of plug is coordinated to pass freely through this stamping parts for middle punching.Shown third component is slotting Foot rear support 4003, it is a simple stamping parts, there is hole 4020, the hole 4020 position at lower aperture 4012 wherein In the relative position identical with pin receiving element 4001.
Figure 26 B show the orthogonal view 4051 and side view after the assembling of above three component 4001,4002,4003 4052.It will be obvious why hole 4011 is necessary in pin receiving part 4001 now.The protruding portion of spring 4017 There is the position do not interfered now.In this figure, additionally it is possible to see, three lower apertures are to just, to allow plug to be attached Engagement pin pass through.
In Figure 26 C, another component is shown, that is, pin, and show representational with single pin 4013 Plug Local map, although the plug with single pin 4013 be not the present invention final component a part, This be used for be set forth in two parts 4052,4053 are locked together during all parts function.Representational plug It is made of with 4053 component of pin pin 4017 and insulating base 4020.It is usually a part for three pin plug components, but It is a component for being alternatively any pin combination.This system can be suitble to the pin of any shape, only need to be each subassembly The shape in aperture is with treating that the required pin of lock-bit matches.Pin receiving unit 4052 is shown, and in side view by main electric mortiser Foot receiving element 4001, pin bearing stamping parts 4002 and pin rear support 4003 form.At this point, electrical prongs contact chip 4010 is also It is not engaged by cooperation pin 4017.
Figure 26 D show the plug 4053 completely into pin receiving unit 4052.Three components 4001,4002, 4003 alignment hole mouth allows pin 4017 to pass through them and enters electric contact piece 4010.At this point, three apertures are substantially right Positive, pin 4017 is allowed freely to be passed through from them.Shown spring 4017 is in relaxed state.
In Figure 26 E, shown pin bearing stamping parts 4002 bears the power applied in a downwardly direction.In this stamping parts The top in aperture applies pressure to the top of pin 4017 now.Meanwhile main electrical prongs receiving element 4001 and pin support punching press The bottom in the aperture in part 4002 applies the reaction force in opposite direction to pin 4017, leads to shear action.Due to pin Relative intensity it is higher, therefore shearing force be only used for lock pin, without it is made to be damaged.Shown spring 4017 is herein When compressed.This allows pin to support stamping parts 4002 with having measurable scope of activities after 4017 initial contact of pin. This is necessary, because the pin size of different manufacturers is different, and the arrangement shape that multiple pin receiving elements are in line Formula needs to compensate the means of smaller manufacturing variation.Spring 4017 is additionally operable to that the power of predeterminated level is allowed to be applied to pin 4017 On, to realize the given vertical range of deflection of pin bearing stamping parts 4002.It simultaneously " is locked " at this point, pin is locked.
Figure 26 F show the multiple above-mentioned pin receiving units 4052 being continuously in line.All three of component 4052 Component repeated arrangement in the form of three one group of stamping parts is a line.Final more pin lock-bit components 4054 are by fitting together Three metal parts form.
Figure 26 G show the component of pin lock-bit more than three 4054 being juxtaposed to each other, and arrangement form causes each hole The arrangement position of pin of the mouth position with coordinating plug is consistent.This arrangement form is not limited to three conductors, moreover, only including The version of one block of lock-bit plate and two pieces of Electrical Contact Plates is only an example of possible version.At least need one piece of lock Position plate component, to realize the lock-bit of plug.The component is conductive and lock-bit sub-component 4055.
Figure 26 H show a kind of possible method that power is provided to pin bearing stamping parts 4002.Note that pin bearing punching The hook end 4020 of casting die is hooked in the perimeter of lobe plate 4022.It is described when the force of bearing hole 4023 to lobe plate 4022 Power can be passed to the hook 4020 of three pin bearing stamping parts.The shape of lobe plate 4022 allows lobe plate relative to pin The hook 4020 of bearing stamping parts carries out a degree of side-to-side movement, to allow to move relevant lateral movement with cam.It is convex Wheel 4024 is maintained at the position in bearing 4025, and is received interior hexagonal part 4027 in this illustrative examples and drives.It is convex In the gap frame that wheel 4024 and 4025 bearing of bearing are described below.Turn when using the tool being inserted into interior hexagonal part 4027 During moving cam 4024, cam 4024 can be rotated around the eccentric axis of bearing 4025.This eccentric motion is passed to camshaft bearing 4002, and in incoming camshaft bearing receiving element 4023, so as to cause the movement of lobe plate 4022.Due to only needing the inclined of very little Turning, the power being applied on tool (or knob or device of other rotation cams as previously described) is amplified manyfold, from And can easily realize makes all plugs keep the power needed for locking.
Figure 26 J show the component of sub-component, that is, insulated receptacle face 4058, conductive and lock-bit sub-component 4055, cam are held The rear shell of multi-gang socket 4040 after row mechanism 4056, cam support C-shaped frame 4057, insulating spacer 4059 and assembling 4050.Although end cap, electrical cord assembly and electric attachments is not shown, they are implicitly included in final component, and pass through biography The mode of system is attached.
The present invention has a variety of novel features, including:
All sockets lock simultaneously and unlock.
Spring, which can be fabricated to, to be had the characteristics that so that the extraction tension for the plug being locked is predictable.
Point can be manipulated from one and operates any physical length sum number purpose socket.
Contour area after socket front is absolutely minimum.
Simple stamping parts can be used, so as to be assembled and be manufactured with lower cost.
It only needs to carry out simple twist operation i.e. lockable reconciliation lock set using aforementioned tool or other devices.
Above description of the invention is merely to what example and description purpose provided.Moreover, above description is not intended to handle The present invention is limited to disclosed form.Therefore, the skill of the change and modification equivalent with above-mentioned introduction and the relevant technologies and Knowledge should belong to the scope of the present invention.Above described embodiment is merely to illustrate to implement known best side of the invention Formula, and make those skilled in the art with this embodiment or other embodiment using the present invention or by according to this hair Bright specific application or requirement carry out various modifications to utilize the present invention.Appended claims are understood to include existing skill The alternate embodiments of art extent permitted.

Claims (6)

1. it is a kind of locking electric connector (2), for formed by the engagement with mating electrical connector (1) it is safe be electrically connected, institute Locking electric connector (2) is stated to include:
Housing forms the locking electric connector (2), and accommodates selectively to establish and disconnect the electrical connection extremely A few electric contact, the housing include:
First shell part (3564), the shell including being used to receive the mating electrical connector (1) wherein;With
Second shell part (3565), including can be relative to the first shell part (3564) in first position and second At least one lock tab (3567) moved between putting, wherein, at the first position, the lock tab (3567) exists Extend between the outer surface of the inner surface of the shell and the mating electrical connector (1) so that the locking electric connector (2) With the interface friction lock of the mating electrical connector (1) therebetween, so as to resist the disconnection of the connection, described second During position, the locking electric connector (2) and the mating electrical connector (1) can be detached easily;With actuation means component, use In the second shell part mobile between the first position and the second position.
2. locking electric connector as described in claim 1, wherein, the actuation means component includes making the second shell The locking nut that body portion is partially advanced and retracts relative to the first shell.
3. locking electric connector as claimed in claim 2, wherein, the second shell part includes and the housing and described The adjacent ramp structure of interface between mating electrical connector, so as to which the second shell is partially advanced the first position meeting Lead to the lock tab friction lock.
4. a kind of lock for by engaging to form the side of locking electric connector (2) being electrically connected with mating electrical connector (1) Method, the method includes:
Housing is provided, the housing forms the locking electric connector (2), and accommodates selectively to establish and disconnect institute At least one electric contact of electrical connection is stated, the housing includes first shell part (3564) and second shell part (3565), shell of the first shell part (3564) including being used to receive the mating electrical connector (1) wherein, it is described Second shell part (3565) including can relative to the first shell part (3564) first position and the second position it Between at least one lock tab (3567) for moving, wherein, at the first position, the lock tab (3567) is described Extend between the outer surface of the inner surface of shell and the mating electrical connector (1) so that the locking electric connector (2) and institute The interface friction lock of mating electrical connector (1) therebetween is stated, so as to resist the disconnection of the connection, in the second position When, the locking electric connector (2) and the mating electrical connector (1) can be detached easily;
Actuation means component is provided, the actuation means component is used between the first position and the second position described in movement Second shell part (3565);
Make the locking electric connector (2) and the mating electrical connector (1) cooperation engagement, and make the second shell part (3565) in the second position;With
The actuation means component is operated, the second shell part (3565) is moved to the first position, so as to lock The tight electrical connection.
5. method as claimed in claim 4, further comprising the steps of:The actuation means component is operated, with described second Housing parts are moved to the second position, and disengage the locking electric connector (2) and the mating electrical connector (1).
6. method as claimed in claim 4, wherein, the actuation means component includes locking nut, and operation institute The step of stating actuation means component includes rotating the locking nut so that the second shell part is relative to the first shell Body portion advances.
CN201480028542.8A 2013-03-15 2014-03-17 Friction lock socket with programmable relieving mechanism Active CN105409068B (en)

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WO2020191414A1 (en) * 2019-03-21 2020-09-24 Zonit Structured Solutions, Llc Electrical cord cap with easy connect housing portions
CN113291179B (en) * 2021-05-31 2023-01-10 山西交通技师学院 New forms of energy electric automobile direct current fills electric pile

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EP2973881A1 (en) 2016-01-20
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EP2973881B1 (en) 2018-04-25
AU2014232309A1 (en) 2015-10-15
CN105409068A (en) 2016-03-16
WO2014145987A9 (en) 2015-06-11
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CA2907354A1 (en) 2014-09-18
EP2973881A4 (en) 2016-10-12

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