CN105404218A - Real-time acquisition, monitoring and feedback method for equipment - Google Patents
Real-time acquisition, monitoring and feedback method for equipment Download PDFInfo
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- CN105404218A CN105404218A CN201510735246.8A CN201510735246A CN105404218A CN 105404218 A CN105404218 A CN 105404218A CN 201510735246 A CN201510735246 A CN 201510735246A CN 105404218 A CN105404218 A CN 105404218A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The invention discloses a real-time acquisition, monitoring and feedback method for equipment. The method comprises the following steps: performing an aging test process on the equipment, i.e., establishing an equipment archive, and recording an encountered problem and a stability condition in an equipment debugging process; additionally installing a GPS positioning device on ex-factory equipment, and setting a GPS positioning device starting the equipment after installation debugging is completed; in the equipment operation process, acquiring a performance parameter influencing stable operation of the equipment in real time; transmitting the acquired performance parameter to a monitoring background cloud processing platform, and transmitting positioning information of the GPS positioning device to the monitoring background cloud processing platform at the same time; and establishing an independent equipment operation statistical graph by the monitoring background cloud processing platform according to obtained data, analyzing operation conditions of all parts of the equipment in real time, and predicting a problem which will occur in the equipment according to the equipment operation statistical graph and the equipment archive. And a problem result is timely fed back to an equipment operation interface, and then the advantage of prevention of an equipment emergency problem is achieved.
Description
Technical field
The present invention relates to production monitoring field, particularly, relate to a kind of Real-time Collection for equipment monitoring feedback method.
Background technology
At present, background service supervisory system is on the market used for traffic signalization, image acquisition in violation of rules and regulations violating the regulations etc., but also just on the image data biography aspect make an issue of, the application in the equipment such as automation equipment, security device is substantially zero.This also causes the impact that the maintenance cost of automation equipment is very high, catastrophic failure brings larger.Particularly in the integrated mill of robotization, the economic loss caused due to equipment bursting problem will be very huge.
Summary of the invention
The object of the invention is to, for the problems referred to above, propose a kind of Real-time Collection for equipment monitoring feedback method, to realize the advantage preventing equipment bursting problem.
For achieving the above object, the technical solution used in the present invention is:
For a Real-time Collection monitoring feedback method for equipment, comprise the following steps:
Equipment is carrying out aging test process and apparatus for establishing archives, the problem run in recording unit debug process and steadiness;
Going out on plant to install GPS locating device additional, arrange Installation and Debugging complete after the GPS locating device of opening device;
In equipment running process, Real-time Collection affects the performance parameter of equipment stable operation; And the performance parameter of collection is transferred to monitoring backstage cloud processing platform, the locating information of GPS locating device is transferred to monitoring backstage cloud processing platform simultaneously;
Monitoring backstage cloud processing platform sets up independently equipment operating statistic figure according to the data obtained, and real-time analysis equipment components operation conditions, and carry out anticipation equipment according to equipment operating statistic figure and equipment files will produced problem.
Preferably, the performance parameter of collection transfers in the cloud processing platform of monitoring backstage, adopts data stream to realize real-time Transmission and the collection of device data.
Preferably, the performance parameter of collection transfers to monitoring backstage cloud processing platform and upgrades with the speed of 5s/ time.
Preferably, described monitoring backstage cloud processing platform sets up monitoring layout according to the data received, and is monitoring positional information and the running state information of display device in real time on layout.
Preferably, described running state information display employing three look display: the healthy running status of green expression, yellow represents sub-health state, red indication equipment malfunction.
Preferably, in the cloud processing platform of described monitoring backstage, download and the access of data has to pass through keeper and to agree to or the client that obtains authority carries out sign-on access according to the account password of applying for.
Technical scheme of the present invention has following beneficial effect:
Technical scheme of the present invention, the performance parameter of real-time monitoring equipment critical piece, as humiture
withstable degree etc., and data are uploaded in real time the monitoring backstage cloud processing platform on backstage, monitoring backstage cloud processing platform is according to the ruuning situation statistical study equipment health status of equipment, anticipation equipment possibility produced problem and the time that may occur, and problem result is fed back to equipment operating interface timely, remind consumer attention to change maintenance early.Thus reach the object preventing equipment bursting problem.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of the monitoring of the Real-time Collection for the equipment feedback method described in the embodiment of the present invention;
Fig. 2 is the schematic diagram of the monitoring layout described in the embodiment of the present invention;
Fig. 3 is equipment humiture distribution plan.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of monitoring of the Real-time Collection for equipment feedback method, comprises the following steps:
Equipment is carrying out aging test process and apparatus for establishing archives, the problem run in recording unit debug process and steadiness;
Going out on plant to install GPS locating device additional, arrange Installation and Debugging complete after the GPS locating device of opening device;
In equipment running process, Real-time Collection affects the performance parameter of equipment stable operation; And the performance parameter of collection is transferred to monitoring backstage cloud processing platform, the locating information of GPS locating device is transferred to monitoring backstage cloud processing platform simultaneously;
Monitoring backstage cloud processing platform sets up independently equipment operating statistic figure according to the data obtained, and real-time analysis equipment components operation conditions, and carry out anticipation equipment according to equipment operating statistic figure and equipment files will produced problem.
Wherein, the performance parameter of collection transfers in the cloud processing platform of monitoring backstage, adopts data stream to realize real-time Transmission and the collection of device data.
The performance parameter gathered transfers to monitoring backstage cloud processing platform and upgrades with the speed of 5s/ time.
Monitoring backstage cloud processing platform sets up monitoring layout according to the data received, and is monitoring positional information and the running state information of display device in real time on layout.In practice, click corresponding point on monitoring layout and namely can see the running status of the equipment of this place's correspondence.As shown in Figure 2.
Running state information display employing three look display: the healthy running status of green expression, yellow represents sub-health state, red indication equipment malfunction.
In monitoring backstage cloud processing platform, download and the access of data has to pass through keeper and to agree to or the client that obtains authority carries out sign-on access according to the account password of applying for.
The performance parameter gathered comprises the temperature and humidity of equipment, and the humiture distribution of equipment as shown in Figure 3.In Fig. 3, lower curve is temperature curve, and top curve is moisture curve.
Technical solution of the present invention is specific as follows:
Equipment carries out aging test process and apparatus for establishing archives inside, various problem in recording unit debug process and steadiness, set up communication, confirm that monitoring backstage (monitoring backstage cloud processing platform) can the stable running performance parameters of the equipment that may have influence on of accurate fetch equipment all parts.After the arrival curstomer's site equipment debugging that dispatches from the factory completes, the GPS locating device of opening device, interconnection network, linking between apparatus for establishing with monitoring backstage, realizes communication, thus sets up background monitoring layout.The operation health status of the real-time display device of this layout, can Timeliness coverage equipment operation failure.The software that equipment itself is installed should possess hardware parameter acquisition function or by the supporting equipment with parameters of operating part acquisition function of background monitoring, each image data upgrades with the speed of 5s/ time, and upload in real time in monitoring backstage.Background program sets up independently equipment operating statistic figure according to the data obtained, each parts operation conditions of real-time analysis, and carrys out anticipation possibility produced problem according to operation conditions statistical graph, avoids equipment to produce significant trouble, avoids customer economy to lose.
The transmission of the technical program data adopts the stream media technology of industrial cloud platform, achieve the real-time, harmless of large data and stable transfer, thus ensure that background program can stability monitoring equipment operation condition, analyze and give client feedback in time, ensure client's maximum return, ensure that extraordinary long-time, high strength, the stability set is run.
Equipment and backstage GPS Position Design: go out plant and install the Wireless/wired locating device of GPS additional, connect with monitoring backstage.Setting up monitoring layout on backstage, monitoring positional information and the running state information of display device in real time on layout, facilitating backstage to carry out management and control.
Running state information display employing three look display: the healthy running status of green expression, yellow represents sub-health state, red indication equipment malfunction.
Device context designs: the core component that equipment itself relates to and the status data that can affect the parts of equipment stable operation all will set up communication interface (as common RS232 communication, TCP/IP network communication protocol etc.), or the running state parameter of associated components is provided by the software of equipment itself, upgrade with the speed of 5s/ time, and be uploaded to background monitoring center in real time.
Set up live video monitoring, by being uploaded to background monitoring center during network implementation, using the use as fault analysis.
Backstage is designed: the design of the technical program backstage adopts data flow technique to realize uploading in real time and collection of device data, supports that data upload concurrent greatly and real-time analysis are added up, and even data are downloaded and access
Background system has data analysis statistical function: the part of appliance operational factor collected is carried out the analytic statistics of figure tabular form by backstage, with the operation health status of detection part, when the health value of parts reaches yellowness ratings, namely need to make corresponding responsive policy.
The technical program can further expand to real-time monitoring to consumer product and quality-improving, and huge data transmission and collection system can most influence factors to greatest extent in analytic product production run, for product quality provides foundation.
Level security designs: the technical program design only gathers for equipment operational factor, and does not gather client's sample data, and client's sample data is supplied to the cloud platform or server that client uses by oneself.
The download of back-end data and access have to pass through keeper and to agree to or specifically client carries out sign-on access according to the account password of applying for.
The equipment GPS locating and monitoring that the technical program proposes is the monitoring of equipment place of operation and environment, can understand equipment dynamic in real time, serve act on well device security and antitheft etc.; The monitoring layout on backstage, can allow equipment supplier is open-and-shut recognizes the device distribution of oneself and stable degree, has be familiar with clearly produce market layout; Three look running statuses displays are more directly perceived, and simultaneously yellow sub-health state can trouble-saving generation early, prevents trouble before it happens; The large concurrent processing of back-end data is very capable, solves a difficult problem for major part industry or the large data transmission of automation equipment; Excellent extendability can ensure the compatibility of this patent and consumer product supervisory system; The download of back-end data and the design of the account management of access ensure that the confidentiality of client.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1., for a Real-time Collection monitoring feedback method for equipment, it is characterized in that, comprise the following steps:
Equipment is carrying out aging test process and apparatus for establishing archives, the problem run in recording unit debug process and steadiness;
Going out on plant to install GPS locating device additional, arrange Installation and Debugging complete after the GPS locating device of opening device;
In equipment running process, Real-time Collection affects the performance parameter of equipment stable operation; And the performance parameter of collection is transferred to monitoring backstage cloud processing platform, the locating information of GPS locating device is transferred to monitoring backstage cloud processing platform simultaneously;
Monitoring backstage cloud processing platform sets up independently equipment operating statistic figure according to the data obtained, and real-time analysis equipment components operation conditions, and carry out anticipation equipment according to equipment operating statistic figure and equipment files will produced problem.
2. the monitoring of the Real-time Collection for equipment feedback method according to claim 1, is characterized in that, the performance parameter of collection transfers in the cloud processing platform of monitoring backstage, adopts data stream to realize real-time Transmission and the collection of device data.
3. the monitoring of the Real-time Collection for equipment feedback method according to claim 1 and 2, is characterized in that, the performance parameter of collection transfers to monitoring backstage cloud processing platform and upgrades with the speed of 5s/ time.
4. the monitoring of the Real-time Collection for equipment feedback method according to claim 3, it is characterized in that, described monitoring backstage cloud processing platform sets up monitoring layout according to the data received, and is monitoring positional information and the running state information of display device in real time on layout.
5. the monitoring of the Real-time Collection for equipment feedback method according to claim 4, it is characterized in that, described running state information shows the display of employing three look: the healthy running status of green expression, yellow expression sub-health state, red indication equipment malfunction.
6. the monitoring of the Real-time Collection for equipment feedback method according to claim 5, it is characterized in that, in the cloud processing platform of described monitoring backstage, download and the access of data has to pass through keeper and to agree to or the client that obtains authority carries out sign-on access according to the account password of applying for.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510735246.8A CN105404218A (en) | 2015-11-03 | 2015-11-03 | Real-time acquisition, monitoring and feedback method for equipment |
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| CN201510735246.8A CN105404218A (en) | 2015-11-03 | 2015-11-03 | Real-time acquisition, monitoring and feedback method for equipment |
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Cited By (1)
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| CN106504559A (en) * | 2016-12-26 | 2017-03-15 | 上海澳星照明电器制造有限公司 | Traffic signal light fault method for early warning |
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Application publication date: 20160316 |