A kind of slimming light guide plate and preparation method thereof
Technical field
The present invention relates to LCD backlight source technical field, be specifically related to a kind of slimming light guide plate and preparation method thereof.
Background technology
For side entrance back module, comprise the assemblies such as light source, light guide plate, all kinds of bloomings.Light guide plate is wherein the most key part, and its Main Function is the scattering direction guiding light, the pointolite of incident sideways is converted into the uniform area light source of front outgoing, improves brightness and the homogeneity of backlight module.Along with the development trend of flat panel display equipment slimming, for small size, (3 ~ 10 ") backlight is also more and more thinner, and key component light guide plate and LED also will toward slimming development.Light guide plate also requirement can reach 0.2 ~ 0.6mm, and the thickness that LED generally uses for 0.4mm and more than, be not enough to the demand for development meeting slimming.
Summary of the invention
The invention provides a kind of slimming light guide plate, be applied on small size backlight module, realize the slimming of backlight.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of slimming light guide plate, comprise substrate, the end face of this substrate is equipped with substratum transparent, and the bottom surface hot padding of this substrate has the microstructure site for broken ring light path total reflection, the incidence end of described substratum transparent is formed with boss, the apical side height of this boss and the upper end light path of incident light source suitable.
Preferably, described microstructure site is the circular ring impressed along described substrate bottom surface.
Preferably, described boss is right-angled trapezium, and the right angle waist of this right-angled trapezium is vertical with the light path of incident light source.
Preferably, described substrate adopts acrylic material or polycarbonate material.
The preparation method of the present invention's also a kind of slimming light guide plate, comprises the steps:
1) raw material produces sheet material by extrusion equipment;
2) sheet material carries out cutting after polishing through polishing running roller, becomes the large plate of requirement up to specification;
3) through impressing mould, the substratum transparent with right-angled trapezium boss is impressed into the coated face of large plate;
4) illumination curing is carried out to the glue-line on large plate, then carry out precision die cutting, become the platelet meeting dimensions and require;
5) transfer printing of microstructure site is carried out through the uncoated face of hot padding equipment to platelet;
6) use the two sides of laminating machine to platelet to cover diaphragm, slimming light guide plate completes.
Further, in step 3), described substratum transparent has to one end the impressing mould being inverted right-angled trapezium notch through coating apparatus to carry out the formation of UV glue application.
Preferably, in step 5), described hot padding equipment comprises the photoconduction wheel of upper end and the impression wheel of lower end, and this impression wheel is provided with multiple projection going out microstructure site for transfer printing.
Further, between step 5) and step 6), also include electrostatic step, use the coated face of ion fan to platelet to remove electrostatic.
From above technical scheme, the substratum transparent incidence end of light guide plate end face is designed to boss by the present invention, the apical side height of this boss and the upper end light path of incident light source suitable, while realizing slimming, with LED thickness matching, reach the requirement of brightness.
Accompanying drawing explanation
Fig. 1 is the structural representation of slimming light guide plate of the present invention, and shows the position of LED light source;
Fig. 2 is the production line process flow diagram of preparation method of the present invention;
Fig. 3 is the schematic diagram of substratum transparent preparation process in the present invention;
Fig. 4 is the schematic diagram of microstructure imprint step in the present invention.
In figure: 10, substrate, 20, substratum transparent, 21, boss, 30, microstructure site, 40, LED light source, 51, coating apparatus, 52, impressing mould, 61, photoconduction wheel, 62, impression wheel.
Embodiment
Below in conjunction with accompanying drawing, a kind of preferred implementation of the present invention is described in detail.
As shown in Figure 1, described slimming light guide plate comprises substrate 10, and the present embodiment adopts acrylic board, thickness is 0.2 ~ 0.6mm, and the end face of described substrate is equipped with substratum transparent 20, is preferably UV glue-line, its thickness is 0.003 ~ 0.02mm, and hardness, up to 2H, plays good wear-resisting anti-scratch function.The bottom surface hot pressing of described substrate 10 is printed on microstructure site 30, and this microstructure site is preferably a kind of circular ring impressed along described substrate bottom surface, for the total reflection of broken ring light path, plays the effect of scattering netted dot.
Small size (3 ~ 10 ") backlight slimming design; light guide plate will reach 0.2 ~ 0.6mm; need coupling LED light source 40(thickness be 0.4mm and more than) use; boss 21 can be formed with in the incidence end of substratum transparent 20, the apical side height of this boss and the upper end light path of LED light source 40 suitable.Described boss 21 is designed to right-angled trapezium, the right angle waist of this right-angled trapezium is vertical with the light path of LED light source 40, and incident light source can import in light guide plate by design completely like this, and can meet slimming demand, be applied on small size backlight module, realize the slimming of backlight.
The present invention also provides a kind of preparation method of slimming light guide plate, use that Ya Like sheet material (PMMA) extrudes, cuts, UV glue laminated print, dry, be cut into platelet, site impression, final molding, wherein UV glue laminated print is that UV glue application is on impressing mould, impressing mould impresses with sheet material again, and UV glue is transferred on sheet material.
2 couples of preparation methods of the present invention specifically describe as follows by reference to the accompanying drawings:
001:PMMA particle produces acryl plates by extrusion equipment;
002: sheet material carries out cutting after polishing through polishing running roller, becomes the large plate of requirement up to specification;
003: the coated face through impressing mould, the substratum transparent with right-angled trapezium boss being impressed into large plate, this substratum transparent has the impressing mould 52 being inverted right-angled trapezium notch to carry out the formation of UV glue application through coating apparatus 51 pairs of one end, with reference to Fig. 3, also need impressing mould 52 to overturn before the imprint;
004: illumination curing is carried out to the glue-line on large plate, generally by UV light irradiation, carry out dry solidification, make its hardness to more than 2H, there is anti scuffing function, then carry out precision die cutting, become the platelet meeting dimensions and require;
005: the transfer printing carrying out microstructure site through the uncoated face of hot padding equipment to platelet, wherein hot padding equipment comprises the photoconduction wheel 61 of upper end and the impression wheel 62 of lower end, this impression wheel is provided with multiple projection going out microstructure site for transfer printing, with reference to Fig. 4;
006: use the coated face of ion fan to platelet to remove electrostatic;
007: then use the two sides of laminating machine to platelet to cover diaphragm;
008: slimming light guide plate finished product completes.
The above embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determine.