CN105401961A - Piston type tunnel walling template and method for utilizing same to build tunnel wall body - Google Patents

Piston type tunnel walling template and method for utilizing same to build tunnel wall body Download PDF

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Publication number
CN105401961A
CN105401961A CN201510934974.1A CN201510934974A CN105401961A CN 105401961 A CN105401961 A CN 105401961A CN 201510934974 A CN201510934974 A CN 201510934974A CN 105401961 A CN105401961 A CN 105401961A
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China
Prior art keywords
piston plate
jack
template
tunnel
wall
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Granted
Application number
CN201510934974.1A
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Chinese (zh)
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CN105401961B (en
Inventor
李延波
周玉乾
夏大勇
胡相捧
魏延峰
李洋
王君烨
彭育东
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Pingdingshan Pmj Coal Mine Machinery Equipment Co Ltd
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Pingdingshan Pmj Coal Mine Machinery Equipment Co Ltd
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Priority to CN201510934974.1A priority Critical patent/CN105401961B/en
Publication of CN105401961A publication Critical patent/CN105401961A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

A piston type tunnel walling template and a method for utilizing same to build a tunnel wall body are provided. The piston type tunnel walling template comprises a template framework, a piston plate and rack, wherein the piston plate is formed by an upper piston plate and a lower piston plate; the upper piston plate and the lower piston plate are rotationally connected via a pin roll; the lower piston plate is further provided with a jack (III); and a telescopic end of the jack (III) is fixed on the upper piston plate. A movable piston plate is added to a traditional tunnel walling template structure, so bearing capacity is strengthened after fillers are solidified and high compressive strength can be achieved; on the other hand, when the walling template is demolded and moves forward, the jack on the piston plate can fully stretch, so the fillers can be quickly demolded and the whole walling construction efficiency can be improved; original matchable vibrating equipment and pressing equipment can be avoided with the improved walling template, so simple construction technology can be achieved; and strong operability and adaptation can be realized and the piston type tunnel walling template is worthy of promotion in the industry.

Description

A kind of piston type tunnel wall-building formwork and use it to construct the method for tunnel body of wall
Technical field
The invention belongs to coal mine down-hole tunnel construction field, be specially a kind of piston type tunnel wall-building formwork and use it to construct the method for tunnel body of wall.
Background technology
In order to one body of wall can be constructed along goaf in down-hole, thus be lower one side exploitation reservation tunnel, reach the object of gob side entry retaining, traditional mode of operation injects in wall-building formwork by obturator, use the mode of plug-in type vibrating and external pressurized, the gas of obturator inside is discharged, thus increase the intensity of the obturator after solidifying, play the effect supporting tunnel, but because comparatively narrow in tunnel, except wall-building formwork, also need supporting vibratory equipment and external pressurized equipment, practical operation is comparatively difficult, and add equipment purchasing and the maintenance cost of enterprise.
Summary of the invention
The object of this invention is to provide a kind of piston type tunnel wall-building formwork and use it to construct the method for tunnel body of wall, by adding the piston plate of special construction on wall-building formwork, replace traditional vibration air exhaust equipment and external pressurized equipment, make construction technology more simple when tunnel walling, and the body of wall supporting capacity of constructing is stronger.
In order to solve the complicated and technical problem that wall constructed supporting capacity is poor of traditional wall-building formwork construction, the technical solution adopted in the present invention is:
A kind of piston type tunnel wall-building formwork, comprise template framework, piston plate and support, described template framework is made up of two blocks of side plates be arranged in parallel and the beam body being vertically set on two pieces of side plate one end, and one end that two blocks of side plates are connected with beam body is connected with support respectively by two jack II, described support is provided with jack I, the post alive of jack I is connected with piston plate through after the passage on beam body, and driven plunger plate moves in the space that two blocks of side plates are formed, described piston plate comprises the upper piston plate and lower piston plate that are rotationally connected by bearing pin, the one side of lower piston plate towards beam body is provided with jack III, post alive and the upper piston plate of jack III are rotationally connected, overturn around the side of bearing pin to beam body to drive.
Use piston type tunnel wall-building formwork to construct the method for tunnel body of wall, comprise the following steps:
Step one, make jack II retraction, support and template framework nearest, jack III stretches out and makes upper piston plate and lower piston plate be positioned at same plane, obturator is injected in the space formed away from side and the template framework of support to piston plate, the post alive of jack III does reciprocating motion of stretching out and bounce back, drive upper piston plate to pat obturator 15-30min, leave standstill a period of time, wait for that obturator solidifies;
The position of step 2, fixed form framework, stretches out the post alive of jack I and jack II, forward impelling support simultaneously, make it with the spacing of template framework farthest;
Step 3, fixed support position, the post alive of retraction jack I and jack III, the obturator solidified is separated with upper piston plate, then bounce back simultaneously jack I and jack II post alive thus pull template framework and piston plate to move to fixed support, the obturator solidified stays original position, repeat above-mentioned steps, gained is the tunnel body of wall using piston type tunnel wall-building formwork to construct.
Described obturator preferably uses exempts to shock concrete, and setting time is 4-8h.
Compared with prior art, the present invention has following beneficial effect:
A kind of piston type tunnel wall-building formwork of the present invention and use it to construct the method for tunnel body of wall, the structure of traditional tunnel wall-building formwork with the addition of mobilizable piston plate, along with the folding of the flexible drive piston plate the first half of the jack that piston plate is arranged in the process of practice of construction, obturator is played to the effect of extruding concussion, the air in obturator is made to be shaken, after solidifying, its supporting capacity is stronger, there is higher compressive strength, on the other hand in the process of wall-building formwork demoulding reach, jack full extension on piston plate, the faster demoulding of obturator can be made, improve the efficiency of construction of overall walling, and the wall-building formwork after improving eliminates original matching used vibratory equipment and pressurized equipment, construction technology is simple, operability and compliance are also stronger, be worth in industry promoting.
Accompanying drawing explanation
Fig. 1 is the present invention's a kind of piston type tunnel wall-building formwork and uses it to construct the wall-building formwork plan structure schematic diagram of the method for tunnel body of wall;
Fig. 2 is the present invention's a kind of piston type tunnel wall-building formwork and uses it to construct the piston plate structural representation of the method for tunnel body of wall;
Fig. 3 is the present invention's a kind of piston type tunnel wall-building formwork and uses it to construct the template framework structural representation of the method for tunnel body of wall;
Mark in figure: 1, template framework, 101, side plate, 102, Liang Ti, 2, piston plate, 201, upper piston plate, 202, lower piston plate, 3, support, 4, jack I, 5, jack II, 6, jack III.
Detailed description of the invention
Below in conjunction with accompanying drawing, by detailed description of the invention, the present invention is further illustrated.
A kind of piston type tunnel wall-building formwork, comprise template framework 1, piston plate 2 and support 3, described template framework 1 is made up of two blocks of side plates be arranged in parallel 101 and the beam body 102 being vertically set on two pieces of side plate 101 one end, and one end that two blocks of side plates 101 are connected with beam body 102 is connected with support 3 respectively by two jack II 5, described support 3 is provided with jack I 4, the post alive of jack I 4 is connected with piston plate 2 through after the passage on beam body 102, and driven plunger plate 2 moves in the space that two blocks of side plates 101 are formed, described piston plate 2 comprises the upper piston plate 201 and lower piston plate 202 that are rotationally connected by bearing pin, the one side of lower piston plate 202 towards beam body 102 is provided with jack III 6, post alive and the upper piston plate 201 of jack III 6 are rotationally connected, overturn around the side of bearing pin to beam body 102 to drive.
Use piston type tunnel wall-building formwork to construct the method for tunnel body of wall, the described method of constructing tunnel body of wall comprises the following steps:
Step one, jack II 5 is bounced back, support 3 is nearest with template framework 1, jack III 6 stretches out and makes upper piston plate 201 and lower piston plate 202 be positioned at same plane, obturator is injected in the space formed away from side and the template framework 1 of support 3 to piston plate 2, the post alive of jack III 6 does reciprocating motion of stretching out and bounce back, drive upper piston plate 201 to pat obturator 15-30min, leave standstill a period of time, wait for that obturator solidifies;
The position of step 2, fixed form framework 1, stretches out the post alive of jack I 4 and jack II 5, forward impelling support 3 simultaneously, make it with the spacing of template framework 1 farthest;
Step 3, fixed support 3 position, the post alive of retraction jack I 4 and jack III 6, the obturator solidified is separated with upper piston plate 201, then bounce back simultaneously jack I 4 and jack II 5 post alive thus pull template framework 1 and piston plate 2 to move to fixed support 3, the obturator solidified stays original position, repeat above-mentioned steps, gained is the tunnel body of wall using piston type tunnel wall-building formwork to construct.
Described obturator preferably uses exempts to shock concrete, and setting time is 4-8h.
Piston type tunnel wall-building formwork of the present invention and use it to construct the method for tunnel body of wall, the structure of traditional tunnel wall-building formwork with the addition of mobilizable piston plate, along with the folding of the flexible drive piston plate the first half of the jack that piston plate is arranged in the process of practice of construction, obturator is played to the effect of extruding concussion, the air in obturator is made to be shaken, after solidifying, its supporting capacity is stronger, there is higher compressive strength, on the other hand in the process of wall-building formwork demoulding reach, jack full extension on piston plate, the faster demoulding of obturator can be made, improve the efficiency of construction of overall walling.
By reference to the accompanying drawings the specific embodiment of the invention is explained in detail above, but the present invention is not limited to above-mentioned embodiment, in the ken that those skilled in the art possess, various change can also be made without departing from the inventive concept of the premise.

Claims (3)

1. a piston type tunnel wall-building formwork, comprise template framework (1), piston plate (2) and support (3), described template framework (1) is made up of two pieces of side plates be arranged in parallel (101) and the beam body (102) that is vertically set on two pieces of side plate (101) one end, and one end that two pieces of side plates (101) are connected with beam body (102) is connected with support (3) respectively by two jack II (5), it is characterized in that: described support (3) is provided with jack I (4), the post alive of jack I (4) is connected with piston plate (2) through after the passage on beam body (102), and driven plunger plate (2) moves in the space that two pieces of side plates (101) are formed, described piston plate (2) comprises the upper piston plate (201) and lower piston plate (202) that are rotationally connected by bearing pin, in the one side of beam body (102), jack III (6) is provided with at lower piston plate (202), post alive and the upper piston plate (201) of jack III (6) are rotationally connected, overturn around the side of bearing pin to beam body (102) to drive.
2. use piston type tunnel as claimed in claim 1 wall-building formwork to construct the method for tunnel body of wall, it is characterized in that, comprise the following steps:
Step one, jack II (5) is bounced back, support (3) is nearest with template framework (1), jack III (6) stretches out and makes upper piston plate (201) and lower piston plate (202) be positioned at same plane, obturator is injected in the space formed away from side and the template framework (1) of support (3) to piston plate (2), the post alive of jack III (6) does reciprocating motion of stretching out and bounce back, upper piston plate (201) is driven to pat obturator 15-30min, leave standstill a period of time, wait for that obturator solidifies;
The position of step 2, fixed form framework (1), stretches out the post alive of jack I (4) and jack II (5) simultaneously, forward impelling support (3), make it with the spacing of template framework (1) farthest;
Step 3, fixed support (3) position, the post alive of retraction jack I (4) and jack III (6), the obturator solidified is separated with upper piston plate (201), then bounce back simultaneously jack I (4) and jack II (5) post alive thus pull template framework (1) and piston plate (2) to fixed support (3) movement, the obturator solidified stays original position, repeat above-mentioned steps, gained is the tunnel body of wall using piston type tunnel wall-building formwork to construct.
3. the method using piston type tunnel wall-building formwork to construct tunnel body of wall as claimed in claim 2, is characterized in that: described obturator preferably uses exempts to shock concrete, and setting time is 4-8h.
CN201510934974.1A 2015-12-15 2015-12-15 A kind of piston type tunnel wall-building formwork and construct the method for tunnel wall using it Active CN105401961B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064720A (en) * 1991-03-09 1992-09-23 株式会社北雄产业 The preparation method of hollow concrete pile and producing device
CN1170378A (en) * 1994-11-07 1998-01-14 斯特里克兰工业有限公司 Concrete casting system
CN101566010A (en) * 2009-03-25 2009-10-28 江苏建华建设有限公司 Compaction forming construction method of concrete poured on the base of structure and device thereof
CN202140099U (en) * 2011-04-18 2012-02-08 中铁十二局集团有限公司 Movable formwork device used for pouring concrete division walls of metro tunnel turn lines
CN203626850U (en) * 2013-11-26 2014-06-04 华北水利水电大学 One-time casting type steel mould trolley for covered way in desert

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064720A (en) * 1991-03-09 1992-09-23 株式会社北雄产业 The preparation method of hollow concrete pile and producing device
CN1170378A (en) * 1994-11-07 1998-01-14 斯特里克兰工业有限公司 Concrete casting system
CN101566010A (en) * 2009-03-25 2009-10-28 江苏建华建设有限公司 Compaction forming construction method of concrete poured on the base of structure and device thereof
CN202140099U (en) * 2011-04-18 2012-02-08 中铁十二局集团有限公司 Movable formwork device used for pouring concrete division walls of metro tunnel turn lines
CN203626850U (en) * 2013-11-26 2014-06-04 华北水利水电大学 One-time casting type steel mould trolley for covered way in desert

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