CN105398124A - An intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof - Google Patents
An intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof Download PDFInfo
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- CN105398124A CN105398124A CN201510910515.XA CN201510910515A CN105398124A CN 105398124 A CN105398124 A CN 105398124A CN 201510910515 A CN201510910515 A CN 201510910515A CN 105398124 A CN105398124 A CN 105398124A
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- carbide
- cutter hub
- intermediate medium
- steel
- alloy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
- B32B15/015—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium the said other metal being copper or nickel or an alloy thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/34—Inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/22—Nickel or cobalt
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- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Powder Metallurgy (AREA)
Abstract
The invention relates to the field of superhard materials and particularly relates to an intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof. The intermediate medium comprises a cemented carbide, a middle medium and a steel part, wherein the cemented carbide 1 is fixedly connected to the middle medium 2, and the middle medium is fixedly connected to the steel part. During using, the cemented carbide is fixedly connected to the cutter blade, and the steel part surface is fixedly connected to the cutter body. According to the intermediate medium and the using method, a manner of directly mounting the cemented carbide cutter blade to the cutter body is changed, the intermediate medium is added between the cemented carbide cutter blade and the cutter body, and the intermediate medium which is adopted as a medium can be bonded with the cemented carbide cutter blade well and can be bonded with the cutter body well, thus effectively avoiding a plurality of problems caused by poor bonding between the cemented carbide cutter blade and the cutter body.
Description
Technical field
The present invention relates to superhard material field, be specially the middle intermediary and using method thereof that firmly connect carbide chip and cutter hub.
Background technology
Carbide alloy is a kind of alloy material be made up by powder metallurgical technique of the hard compounds of refractory metal and binding metal.Carbide alloy has that hardness is high, wear-resisting, intensity and a series of premium properties such as toughness is better, heat-resisting, corrosion-resistant, and particularly its high rigidity and wearability, even if also substantially remain unchanged at the temperature of 500 DEG C, still have very high hardness 1000 DEG C time.Carbide alloy is widely used as cutter material, as lathe tool, milling cutter, planing tool, drill bit, boring cutter etc., for cutting cast iron, non-ferrous metal, plastics, chemical fibre, graphite, glass, stone material and common iron, also can be used for cutting the difficult to machine materials such as heat resisting steel, stainless steel, potassium steel, tool steel.
Carbide alloy has very high hardness, intensity, wearability and corrosion resistance, be described as " industrial tooth ", for the manufacture of cutting element, cutter, cobalt tool and wear-resisting spare part, be widely used in the fields such as military project, space flight and aviation, machining, metallurgy, oil drilling, mine instrument, telecommunications, building, with the development of downstream industry, the carbide alloy market demand continues to increase.And following new-and high-tech weaponry and equipment manufacture, the progress of most advanced branches of science technology and the fast development of nuclear power source, by the demand of hart metal product improved energetically high technology content and high-quality stability.
Carbide alloy is most popular class High-speed machining (HSM) cutter material, and this type of material is produced by powder metallurgical technique, is made up of hard carbide (being generally tungsten carbide wc) particle and the softer metallic bond of quality.At present, have the WC base cemented carbide of hundreds of heterogeneity, in them, major part all adopts cobalt (Co) as bonding agent, and nickel (Ni) and chromium (Cr) are also conventional bonding agent elements, in addition also
Some other alloying element can be added.
High-efficient cutting is the advanced machining technology moving towards rapidly practical application the nineties in 20th century, and at Aero-Space, precision die, auto parts and components, and the industry such as precision optical machinery is widely used.Statistics shows, in metal cutting field, (1) cutter price reduces by 30%, and the cost per unit of final products reduces by 1%; (2) cutter life improves 50%, and cost per unit reduces by 1%; (3) stock-removing efficiency improves 20%, and cost per unit can reduce by 20%.Can find out, high-efficient cutting by improving working (machining) efficiency, can reach the object reducing each side expenditures such as corresponding cost of labor, energy resource consumption, equipment depreciation within the product life cycle, thus greatly reducing product cost.Moreover, efficient production efficiency can help enterprise to catch the market opportunity, thus the synthesized competitiveness of enterprise.
Hard alloy cutter physical property is balanced, is ideal cutter material.In fact, carbide alloy is in the past in time of 90 years, improving cutting speed and stock-removing efficiency aspect plays important role always.Along with further developing of Cutting-Tool Coating Technology, the cutting ability of carbide alloy there occurs the change of essence, and the range of application in high-efficient cutting processing constantly expands.As cutter material, carbide alloy is most important part in current High-speed Machining Technology, in cutting practice, play indispensable effect.
Carbide alloy has original advantage having concurrently in hardness and toughness.Tungsten carbide (WC) itself has very high hardness (exceeding corundum or aluminium oxide), and its hardness also seldom declines when operating temperature raises.But it lacks enough toughness, and this to be absolutely necessary performance for cutting tool.In order to utilize the high rigidity of tungsten carbide, and improve its toughness, people utilize metallic bond to be combined by tungsten carbide, thus make this material both have hardness considerably beyond high-speed steel, can bear again the cutting force in most of machining simultaneously.In addition, it can also bear the cutting high temperature that High-speed machining produces.
Hard alloy workpiece can adopt kinds of processes method shaping.According to the size of workpiece, complex-shaped level and production lot, most of cutting tip is all adopt top pressure and the compression molding of base pressure formula rigid die.When suppressing each time, in order to the uniformity of holding workpiece weight and size, must ensure that the powder amount (quality and volume) flowing into die cavity is all identical.The mobility of powder controls mainly through the Size Distribution of agglomerate and the characteristic of organic bond.By applying 10-80ksi(Kilopounds Per Square Foot on the powder loading die cavity) briquetting pressure, just can form mold pressing workpiece (or title " blank ").Blank is processed, just can obtain the sintered-carbide tool that can extensively affect, as hard alloy cutter etc.
Hard alloy cutter is higher than high-speed steel cutting speed 4 ~ 7 times, and cutter life is high 5 ~ 80 times.Mfg. moulding die, measurer, the life-span is higher than alloy tool steel 20 ~ 150 times.The hard material of machinable about 50HRC, but carbide alloy fragility is large, can not carry out machining, be difficult to make complex-shaped solid tool, thus often make difform blade, adopt the methods such as welding, bonding, mechanical grip to be arranged on cutter hub or mold and use.
Present stage major part hard alloy cutter be all adopt welding, carbide chip is installed on cutter hub by the method such as bonding, but the hard alloy cutter that this mode is supported in use, frequent appearance is because carbide chip and cutter hub are in conjunction with bad, and then occur that fracture and crackle occur, have impact on range of application and the service life of hard alloy cutter.
Summary of the invention
For the problems referred to above, the invention provides middle intermediary and the using method thereof of a kind of firm connection carbide chip and cutter hub, change the direct way be installed to by carbide chip on cutter hub originally, one deck intermediate material is increased between alloy blade and cutter hub, intermediate material can be combined with carbide chip well as medium, can be combined well again with cutter hub.
To achieve these goals, the present invention by the following technical solutions
The middle intermediary of firm connection carbide chip and cutter hub, it comprises, carbide alloy 1, intermediate medium 2, steel part 3.
Described carbide alloy 1 is fixedly connected with intermediate medium 2, and described intermediate medium 2 is fixedly connected with steel part 3.
Described carbide alloy 1 is take average grain diameter as tungsten carbide (WC) powder of 0.2-3 micron is raw meal, add TaC powder, NbC powder, Cr3C2 powder mix and blend again, wet-milling 72 hours in input ball milling device, compressing after dry, and at the pressure of 100MPa, temperature, the sintering 1 hour in inert atmosphere of 1400 degrees Celsius, after cooling, make carbide alloy component.
Described intermediate medium 2 is the assembly of ferronickel system material component content, comprises nickeliferous alloy, the compound of nickel.
Described steel part 3 steel beam column is a kind of iron system material, preferably has the alloy tool steel of hardness and toughness, structural steel, high-speed steel, mould steel concurrently.
Described carbide alloy 1 welds with intermediate medium 2, and described intermediate medium 2 welds with steel part 3.
The middle intermediary of firm connection carbide chip and cutter hub, in use, carbide alloy 1 is fixedly connected with blade.
The middle intermediary of firm connection carbide chip and cutter hub, in use, steel part 3 is fixedly connected with cutter hub.
Beneficial effect of the present invention.
1, the direct way be installed to by carbide chip on cutter hub is originally changed, the present invention, as intermediary, can be combined with carbide chip well, can be combined well again with cutter hub, efficiently avoid carbide chip with cutter hub in conjunction with bad, the problems of appearance.
2, improve the deficiency of conventional rigid alloy components, add the secure bond of carbide alloy and metallic matrix.
3, extend the service life of sintered-carbide tool, reduce production cost.
4, improve the applied at elevated temperature performance of sintered-carbide tool, extend the range of application of sintered-carbide tool.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In its figure: 1-carbide alloy, 2-intermediate medium, 3-steel part.
Detailed description of the invention
As shown in Figure 1, firmly connect the middle intermediary of carbide chip and cutter hub, it comprises, carbide alloy 1, intermediate medium 2, steel part 3.
Described carbide alloy 1 is fixedly connected with intermediate medium 2, and described intermediate medium 2 is fixedly connected with steel part 3.
Described carbide alloy 1 is take average grain diameter as tungsten carbide (WC) powder of 0.2-3 micron is raw meal, add TaC powder, NbC powder, Cr3C2 powder mix and blend again, wet-milling 72 hours in input ball milling device, compressing after dry, and at the pressure of 100MPa, temperature, the sintering 1 hour in inert atmosphere of 1400 degrees Celsius, after cooling, make carbide alloy component.
Described intermediate medium 2 is nickel content components, comprises nickeliferous alloy, the compound of nickel, and described intermediate medium 2 is the medium of carbide alloy 1 and steel part 3.
Described steel part 3 steel beam column is a kind of iron system material, preferably has the alloy tool steel of hardness and toughness, structural steel, high-speed steel, mould steel concurrently.
Described carbide alloy 1 welds with intermediate medium 2, and described intermediate medium 2 welds with steel part 3.
The middle intermediary of firm connection carbide chip and cutter hub, in use, firmly connects 1, the carbide alloy of the middle intermediary of carbide chip and cutter hub, is fixedly connected with carbide chip.Connected mode can adopt Physical, exactly carbide chip is inserted into the carbide alloy 1 of the middle intermediary firmly connecting carbide chip and cutter hub, also welding can be adopted, exactly carbide chip is welded on 1, the carbide alloy of the middle intermediary firmly connecting carbide chip and cutter hub, the mode that general preferably Physical and welding adopt simultaneously.
The middle intermediary of firm connection carbide chip and cutter hub, in use, firmly connects the steel part 3 of the middle intermediary of carbide chip and cutter hub, is fixedly connected with cutter hub.Connected mode can adopt Physical, exactly the middle intermediary firmly connecting carbide chip and cutter hub is inserted in cutter hub, also welding can be adopted, to be welded to the middle intermediary of cutter hub to be firmly connected on the steel part 3 of the middle intermediary of carbide chip and cutter hub by being solidly connected carbide chip exactly, the general mode being preferably Physical and welding and adopting simultaneously.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, other amendments that those of ordinary skill in the art make technical scheme of the present invention or equivalently to replace, only otherwise depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.
Claims (7)
1. firmly connect the middle intermediary of carbide chip and cutter hub, it is characterized in that, it comprises, carbide alloy (1), intermediate medium (2), steel part (3); Described carbide alloy (1) is fixedly connected with intermediate medium (2), and described intermediate medium (2) is fixedly connected with steel part (3).
2. the middle intermediary of firm connection carbide chip according to claim 1 and cutter hub, it is characterized in that, described carbide alloy (1) is take average grain diameter as tungsten carbide (WC) powder of 0.2-3 micron is raw meal, add TaC powder, NbC powder, Cr3C2 powder mix and blend again, wet-milling 72 hours in input ball milling device, compressing after dry, and at the pressure of 100MPa, temperature, the sintering 1 hour in inert atmosphere of 1400 degrees Celsius, after cooling, make carbide alloy component.
3. the middle intermediary of firm connection carbide chip according to claim 1 and cutter hub, is characterized in that, described intermediate medium (2) is nickel content components, comprises nickeliferous alloy, the compound of nickel.
4. the middle intermediary of firm connection carbide chip according to claim 1 and cutter hub, it is characterized in that, described steel part (3) steel beam column is a kind of iron system material, for having the one in the alloy tool steel of hardness and toughness, structural steel, high-speed steel, mould steel concurrently.
5. carbide alloy according to claim 1 and steel beam column, is characterized in that, described carbide alloy (1) welds with intermediate medium (2), and described intermediate medium (2) welds with steel part (3).
6. firmly connect the using method of the middle intermediary of carbide chip and cutter hub according to claim 1, it is characterized in that, carbide alloy (1) face is fixedly connected with blade, and steel part (3) face is fixedly connected with cutter hub.
7. the using method of the middle intermediary of firm connection carbide chip according to claim 6 and cutter hub, it is characterized in that, carbide alloy (1) face is fixedly connected with mode with blade, steel part (3) face with cutter hub, adopts the mode that insertion and welding use jointly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510910515.XA CN105398124A (en) | 2015-12-10 | 2015-12-10 | An intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510910515.XA CN105398124A (en) | 2015-12-10 | 2015-12-10 | An intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof |
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| CN105398124A true CN105398124A (en) | 2016-03-16 |
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| CN201510910515.XA Pending CN105398124A (en) | 2015-12-10 | 2015-12-10 | An intermediate medium for firmly connecting a cemented carbide cutter blade and a cutter body and a using method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044317A (en) * | 2017-12-19 | 2018-05-18 | 安徽省凌锋冶金机械有限公司 | A kind of processing technology of high-wearing feature shield machine hob ring |
| CN108687976A (en) * | 2018-05-21 | 2018-10-23 | 安顺市杰勇石业有限公司 | A kind of stone cutter tool |
| CN114769638A (en) * | 2022-05-16 | 2022-07-22 | 株洲肯特硬质合金股份有限公司 | Cemented carbide or cermet indexable insert and preparation method thereof |
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| JP2003011067A (en) * | 2001-07-03 | 2003-01-15 | Sankyo Diamond Industrial Co Ltd | Super-abrasive grain tool provided with sintered super- abrasive grain tip |
| CN203091760U (en) * | 2012-12-24 | 2013-07-31 | 上海工程技术大学 | Cutter head connecting structure of hard alloy cutter |
| JP2013193138A (en) * | 2012-03-16 | 2013-09-30 | Mitsubishi Materials Corp | Composite material of cemented carbide alloy member and steel member, and rotary shaft-like cutting tool composed of the same material |
| CN104416287A (en) * | 2013-08-27 | 2015-03-18 | 首都航天机械公司 | W-Co hard alloy and carbon steel laser welding method |
| CN205310944U (en) * | 2015-12-10 | 2016-06-15 | 河南广度超硬材料有限公司 | Intermediary thing of firmly connecting carbide blade and cutter body |
-
2015
- 2015-12-10 CN CN201510910515.XA patent/CN105398124A/en active Pending
Patent Citations (5)
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| JP2003011067A (en) * | 2001-07-03 | 2003-01-15 | Sankyo Diamond Industrial Co Ltd | Super-abrasive grain tool provided with sintered super- abrasive grain tip |
| JP2013193138A (en) * | 2012-03-16 | 2013-09-30 | Mitsubishi Materials Corp | Composite material of cemented carbide alloy member and steel member, and rotary shaft-like cutting tool composed of the same material |
| CN203091760U (en) * | 2012-12-24 | 2013-07-31 | 上海工程技术大学 | Cutter head connecting structure of hard alloy cutter |
| CN104416287A (en) * | 2013-08-27 | 2015-03-18 | 首都航天机械公司 | W-Co hard alloy and carbon steel laser welding method |
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Non-Patent Citations (1)
| Title |
|---|
| 张征权等: "《金属的钎焊》", 31 October 1982 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044317A (en) * | 2017-12-19 | 2018-05-18 | 安徽省凌锋冶金机械有限公司 | A kind of processing technology of high-wearing feature shield machine hob ring |
| CN108044317B (en) * | 2017-12-19 | 2020-01-17 | 安徽省凌锋冶金机械有限公司 | Machining process of high-abrasion-resistance shield machine hob ring |
| CN108687976A (en) * | 2018-05-21 | 2018-10-23 | 安顺市杰勇石业有限公司 | A kind of stone cutter tool |
| CN108687976B (en) * | 2018-05-21 | 2020-09-08 | 贵州筑信达创科技有限公司 | Stone cutting tool |
| CN114769638A (en) * | 2022-05-16 | 2022-07-22 | 株洲肯特硬质合金股份有限公司 | Cemented carbide or cermet indexable insert and preparation method thereof |
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Application publication date: 20160316 |
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