CN105398070A - Method for making high-elastic shaped pillow interior - Google Patents
Method for making high-elastic shaped pillow interior Download PDFInfo
- Publication number
- CN105398070A CN105398070A CN201510684564.6A CN201510684564A CN105398070A CN 105398070 A CN105398070 A CN 105398070A CN 201510684564 A CN201510684564 A CN 201510684564A CN 105398070 A CN105398070 A CN 105398070A
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- China
- Prior art keywords
- pillow
- groove surface
- crowning
- preparation
- monomer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0092—Producing upholstery articles, e.g. cushions, seats
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/26—Moulds or cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/565—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits involving interference fits, e.g. force-fits or press-fits
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/10—Pillows
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bedding Items (AREA)
Abstract
The invention discloses a method for making a high-elastic shaped pillow interior. The method includes the first step of raw material selection, the second step of raw material carding, the third step of forming through a mold, the fourth step of drying and cooling, the fifth step of pillow interior making, and the sixth step of elastic mounting. The method has the beneficial effects that the pillow interior made through the method is good in elasticity, positioning performance, heat resistance, crushing resistance, heat maintaining performance, air permeability and thermoplasticity, safe, hygienic, capable of being used at different heights according to physiology construction of different human bodies, wide in using range and convenient to clean.
Description
Technical field
The present invention relates to a kind of preparation method of pillow, particularly relate to a kind of preparation method of high-elastic shape pillow.
Background technology
The mode of what existing pillow adopted mostly is filled by hand pillow, mainly pillow is filled in pillowcase, its poor flexibility of such pillow, fixed effect is poor, also good fluffy degree may can be there is after just starting filling, but cause distortion due to chance after the optional position short-time contact of head part or health very soon, head and the cervical vertebra of people can not be adapted to preferably, good comfort level can not be played, and the pillow of so direct filling is in order to meet good fluffy degree, need often to take out to carry out airing, reach after again filling and there is good fluffy degree and comfort level, its poor-performing of conventionally formed pillow core structure, and need often to change pillow, cumbersome, and the cleaning of pillow is inconvenient, even also more bacterium can be there is in the inside of pillow in cleaning, because the not solid form of pillow inner filler, therefore be unfavorable for the health of people.
Summary of the invention
For above-mentioned Problems existing, the present invention aims to provide a kind of preparation method of high-elastic shape pillow, the pillow good springiness utilizing the inventive method to make, have good positioning, heat-resisting, crushing resistance good, hot retentivity is good, breathe freely, thermoplasticity is good and safety, health, and different height can be adopted to use according to the physiological make-up of different human body, the scope of application is wide, easy to clean.
To achieve these goals, the technical solution adopted in the present invention is as follows:
A preparation method for high-elastic shape pillow, comprises the following steps:
(1) raw material is selected: choose low melt fiber and the polyester fiber raw materials as pillow;
(2) raw material combing: low melt fiber and polyester fiber are first broken up respectively, be uniformly mixed after breaing up, lowers the temperature by cooling air unit in the process of whole combing, and accelerates mixing;
(3) mould molding: die surface has multiple air-vent, forming cavity in mould is arranged to the upper of cross section and is groove surface and crowning structure separately below, described groove surface and described crowning is all equidistant has some apertures, and mixed material good for above-mentioned combing is injected mould, produce upper surface and lower surface by hot melting process and all there is crowning and groove surface pillow monomer separately;
(4) dry and cool: oven dry and cooling integrated device are set, and at the transport tape of drying and in cooling integrated device, setting runs through its inside, the feed end of transport tape arranges drying mechanism, discharge end arranges cooling body, pillow monomer is placed on forwards transportation on transport tape, is first dried by drying mechanism, cool through cooling body again, bake out temperature 50-100 DEG C, drying time 2-5 minute, the heating element heater of the bottom set temperature change of drying mechanism;
(5) pillow makes: when pillow monomer is after above-mentioned steps process completes, then will cooperatively interact and be connected together by pillow monomer between two, pillow at least coordinates clamping to form by two pillow monomers, the cooperation of pillow can connect and realize mainly through crowning and groove surface, the crowning of the corresponding next pillow monomer of groove surface of a upper pillow monomer;
(6) elasticity is installed: between two pillow monomers of the bottom, install dismountable elastomeric element.
Further, in described step (6) " elasticity installation ", dismountable elastomeric element is made up of some plastics springs, and being detachably arranged between two pillow monomers of each plastics spring.
Further, each described plastics spring is arranged between the groove surface of a pillow and the groove surface corresponding to next pillow.
Further, the groove surface of a upper described pillow and the crowning of the described pillow of the next one all arrange draw ring, described plastics spring is dismountable to be connected between two draw rings.
Further, described groove surface and described crowning form the curling shape of wave.
Further, the heating element heater of the bottom set temperature change of drying mechanism described in described step (4) " oven dry and cooling device ", wherein electricity adds element and is divided into 3 groups, the electrical heating elements of the right and left is symmetrical arranged, and the electrical heating elements quantity of middle one group is 2 times of left heating element heater or right heating element heater quantity.
Further, low melt fiber and polyester fiber is chosen according to the proportioning of 1:1 in described step (1) " raw material selection ".
Further, in described step (3) " mould molding ", melting temperature is 110-120 DEG C.
The invention has the beneficial effects as follows: improvement of the present invention with first adopt low melt fiber and polyester fiber to be that the ratio of 1:1 mixes, the pillow weight ratio padded coaming in the past manufactured is lighter, and owing to being the pillow monomer having concrete shape by Making mold, therefore padded coaming than general in resistance to compression and heat resistance is strong; Secondly, be the material of lower thermal conductivity because of what adopt, so do not produce cool feeling after taking out evil spirit or contact, there is more superior elasticity, and low melt fiber and polyester fiber combine after made pillow soft, itself there is more superior elasticity; Its three, bonded by both raw materials by hot melting process, the thermoplasticity after bonding is better, also has during burning and can not produce any toxic gas, have security; Its four, in order to meet compared with the instructions for use of multi-user, improve the controllability of height of pillow core, under the spring function itself had, design a kind of dismountable elastomeric element, arranging of these parts directly can select suitable height according to the head weight of different people automatically, applied widely.
Accompanying drawing explanation
Fig. 1 is the structural representation of pillow monomer of the present invention.
Fig. 2 is a upper pillow and next pillow decomposing schematic representation.
Fig. 3 is the schematic diagram of last two-layer pillow monomer.
Fig. 4 is the enlarged drawing of Fig. 3 D part.
Fig. 5 is the schematic top plan view of pillow monomer.
Wherein: 1-pillow monomer, 1-1-crowning, 1-2-groove surface, 2-air-vent, 3-plastics spring, 4-draw ring.
Detailed description of the invention
In order to make those of ordinary skill in the art can better understand technical scheme of the present invention, below in conjunction with embodiment, technical scheme of the present invention is further described.
embodiment:with reference to the preparation method of a kind of high-elastic shape pillow shown in accompanying drawing 1-5, comprise the following steps:
(1) raw material is selected: choose low melt fiber and the polyester fiber raw materials as pillow, choose low melt fiber and polyester fiber according to the proportioning of 1:1, adoption rate is the low melt fiber of 1:1 and its pillow made of polyester fiber is lightweight, thermoplasticity good, safety and have good hot retentivity;
(2) raw material combing: low melt fiber and polyester fiber are first broken up respectively, be uniformly mixed after breaing up, lower the temperature by cooling air unit in the process of whole combing, and accelerate mixing, because of the friction meeting generating portion heat in the process be uniformly mixed between fiber molecule, therefore need to lower the temperature to it, better to control the temperature of subsequent thermal process of smelting, and the temperature of hot melting process is not had an impact;
(3) mould molding: die surface has multiple air-vent 2, forming cavity in mould is arranged to the upper of cross section and is groove surface 1-2 and crowning 1-1 structure separately below, described groove surface 1-2 and described crowning 1-1 is all equidistant has some apertures, and mixed material good for above-mentioned combing is injected mould, produce upper surface and lower surface by hot melting process and all there is crowning and groove surface pillow monomer 1 separately, the melting temperature that wherein hot melting process adopts is 110-120 DEG C, shaping pillow have several air-vents 2, better can improve the permeability of pillow like this, and the bulge-structure of crowning also has massage effect,
(4) dry and cool: oven dry and cooling integrated device are set, and at the transport tape of drying and in cooling integrated device, setting runs through its inside, the feed end of transport tape arranges drying mechanism, discharge end arranges cooling body, pillow monomer 1 is placed on forwards transportation on transport tape, first dried by drying mechanism, cool through cooling body again, bake out temperature 50-100 DEG C, drying time 2-5 minute, the heating element heater of the bottom set temperature change of drying mechanism, the electrical heating elements of the bottom set temperature change of described drying mechanism, wherein electricity adds element and is divided into 3 groups, the electrical heating elements of the right and left is symmetrical arranged, the electrical heating elements quantity of middle one group is 2 times of left heating element heater or right heating element heater quantity, the temperature provided in oven dry of middle electrical heating elements is 100 DEG C, and two of both sides groups of low temperature that electrical heating elements provides are 50 DEG C, in drying mechanism, the hyperthermia drying at middle part and the low temperature drying on both sides are mainly realized to the above-mentioned set-up mode of electrical heating elements, drying effect can be improved like this, and the problem being unlikely to pillow inside employing hyperthermia drying excessive produces, and the pillow after drying cools in time through cooling body, dry and combine cooling raising make efficiency,
(5) pillow makes: when pillow monomer 1 is after above-mentioned steps process completes, then will cooperatively interact and be connected together by pillow monomer 1 between two, pillow at least coordinates clamping to form by two pillow monomers 1, the cooperation of pillow can connect and realize mainly through crowning 1-1 and groove surface 1-2, the crowning 1-1 of the corresponding next pillow monomer 1 of groove surface 1-2 of a upper pillow monomer 1;
(6) elasticity is installed: between two pillow monomers 1 of the bottom, install dismountable elastomeric element, dismountable elastomeric element is made up of some plastics springs 3, and each plastics spring 3 be detachably arranged between two pillow monomers 1, each described plastics spring 3 is arranged between the groove surface 1-2 of a pillow and the groove surface 1-2 corresponding to next pillow, the groove surface 1-2 of a upper described pillow and the crowning 1-1 of the described pillow of the next one all arranges draw ring 4, described plastics spring 3 is dismountable to be connected between two draw rings 4, described groove surface 1-2 and described crowning 1-1 forms the curling shape of wave.
Claims (8)
1. a preparation method for high-elastic shape pillow, is characterized in that, comprises the following steps:
(1) raw material is selected: choose low melt fiber and the polyester fiber raw materials as pillow;
(2) raw material combing: low melt fiber and polyester fiber are first broken up respectively, be uniformly mixed after breaing up, lowers the temperature by cooling air unit in the process of whole combing, and accelerates mixing;
(3) mould molding: die surface has multiple air-vent, forming cavity in mould is arranged to the upper of cross section and is groove surface and crowning structure separately below, described groove surface and described crowning is all equidistant has some apertures, and mixed material good for above-mentioned combing is injected mould, produce upper surface and lower surface by hot melting process and all there is crowning and groove surface pillow monomer separately;
(4) dry and cool: oven dry and cooling integrated device are set, and at the transport tape of drying and in cooling integrated device, setting runs through its inside, the feed end of transport tape arranges drying mechanism, discharge end arranges cooling body, pillow monomer is placed on forwards transportation on transport tape, is first dried by drying mechanism, cool through cooling body again, bake out temperature 50-100 DEG C, drying time 2-5 minute, the heating element heater of the bottom set temperature change of drying mechanism;
(5) pillow makes: when pillow monomer is after above-mentioned steps process completes, then will cooperatively interact and be connected together by pillow monomer between two, pillow at least coordinates clamping to form by two pillow monomers, the cooperation of pillow can connect and realize mainly through crowning and groove surface, the crowning of the corresponding next pillow monomer of groove surface of a upper pillow monomer;
(6) elasticity is installed: between two pillow monomers of the bottom, install dismountable elastomeric element.
2. the preparation method of a kind of high-elastic shape pillow according to claim 1, it is characterized in that: in described step (6) " elasticity installation ", dismountable elastomeric element is made up of some plastics springs, and being detachably arranged between two pillow monomers of each plastics spring.
3. the preparation method of a kind of high-elastic shape pillow according to claim 2, is characterized in that: each described plastics spring is arranged between the groove surface of a pillow and the groove surface corresponding to next pillow.
4. the preparation method of a kind of high-elastic shape pillow according to claim 3, is characterized in that: the groove surface of a upper described pillow and the crowning of the described pillow of the next one all arrange draw ring, and described plastics spring is dismountable to be connected between two draw rings.
5. the preparation method of a kind of high-elastic shape pillow according to claim 4, is characterized in that: described groove surface and described crowning form the curling shape of wave.
6. the preparation method of a kind of high-elastic shape pillow according to claim 1, it is characterized in that: the heating element heater of the bottom set temperature change of drying mechanism described in described step (4) " oven dry and cooling device ", wherein electricity adds element and is divided into 3 groups, the electrical heating elements of the right and left is symmetrical arranged, and the electrical heating elements quantity of middle one group is 2 times of left heating element heater or right heating element heater quantity.
7. the preparation method of a kind of high-elastic shape pillow according to any one of claim 1-6, is characterized in that: choose low melt fiber and polyester fiber according to the proportioning of 1:1 in described step (1) " raw material selection ".
8. the preparation method of a kind of high-elastic shape pillow according to claim 7, is characterized in that: in described step (3) " mould molding ", melting temperature is 110-120 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510684564.6A CN105398070B (en) | 2015-10-22 | 2015-10-22 | A kind of preparation method of high-elastic shape pillow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510684564.6A CN105398070B (en) | 2015-10-22 | 2015-10-22 | A kind of preparation method of high-elastic shape pillow |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105398070A true CN105398070A (en) | 2016-03-16 |
| CN105398070B CN105398070B (en) | 2018-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510684564.6A Active CN105398070B (en) | 2015-10-22 | 2015-10-22 | A kind of preparation method of high-elastic shape pillow |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110786692A (en) * | 2019-11-29 | 2020-02-14 | 安徽省皖西羽绒厂 | Duck down pillow and manufacturing method thereof |
| CN113180432A (en) * | 2021-05-08 | 2021-07-30 | 南通红绫家用纺织品有限公司 | Multifunctional pillow core, forming process and pillow |
| CN113208376A (en) * | 2021-04-26 | 2021-08-06 | 南通红绫家用纺织品有限公司 | Pillow core for both side sleeping and back sleeping, forming process and pillow |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6018831A (en) * | 1999-02-17 | 2000-02-01 | Loomos; Melanie D. | Pillow with cantilever supports |
| CN200973566Y (en) * | 2006-11-02 | 2007-11-14 | 付瑶 | Health-care pillow |
| CN201208120Y (en) * | 2008-05-30 | 2009-03-18 | 苏州诺伊曼实业有限公司 | Combination pillow inner |
| WO2011141943A1 (en) * | 2010-05-14 | 2011-11-17 | Glam Snc Di Sciannameo Giuliano | Improved pillow |
| CN204273970U (en) * | 2014-10-21 | 2015-04-22 | 许明文 | The elasticity bedding core of a kind of bolster and bolster |
-
2015
- 2015-10-22 CN CN201510684564.6A patent/CN105398070B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6018831A (en) * | 1999-02-17 | 2000-02-01 | Loomos; Melanie D. | Pillow with cantilever supports |
| CN200973566Y (en) * | 2006-11-02 | 2007-11-14 | 付瑶 | Health-care pillow |
| CN201208120Y (en) * | 2008-05-30 | 2009-03-18 | 苏州诺伊曼实业有限公司 | Combination pillow inner |
| WO2011141943A1 (en) * | 2010-05-14 | 2011-11-17 | Glam Snc Di Sciannameo Giuliano | Improved pillow |
| CN204273970U (en) * | 2014-10-21 | 2015-04-22 | 许明文 | The elasticity bedding core of a kind of bolster and bolster |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110786692A (en) * | 2019-11-29 | 2020-02-14 | 安徽省皖西羽绒厂 | Duck down pillow and manufacturing method thereof |
| CN113208376A (en) * | 2021-04-26 | 2021-08-06 | 南通红绫家用纺织品有限公司 | Pillow core for both side sleeping and back sleeping, forming process and pillow |
| CN113180432A (en) * | 2021-05-08 | 2021-07-30 | 南通红绫家用纺织品有限公司 | Multifunctional pillow core, forming process and pillow |
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| Publication number | Publication date |
|---|---|
| CN105398070B (en) | 2018-01-12 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20171215 Address after: 212327 Chang king, Huang Tang Town, Danyang City, Jiangsu, Zhenjiang Applicant after: Jiangsu dream home textile Co., Ltd. Address before: 212300 Danyang City, Jiangsu Province Huang Tong Town Industrial Park Applicant before: Jiangsu Audiano Home Textiles Co., Ltd. |
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