CN105390373A - Method for preparing copper antimony sulfide solar cell light-absorbing layer film - Google Patents

Method for preparing copper antimony sulfide solar cell light-absorbing layer film Download PDF

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CN105390373A
CN105390373A CN201510707654.2A CN201510707654A CN105390373A CN 105390373 A CN105390373 A CN 105390373A CN 201510707654 A CN201510707654 A CN 201510707654A CN 105390373 A CN105390373 A CN 105390373A
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antimony
sulphur
copper
evaporation
film
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CN105390373B (en
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万磊
胡可
马程
徐进章
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Hefei University of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02367Substrates
    • H01L21/0237Materials
    • H01L21/02422Non-crystalline insulating materials, e.g. glass, polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02568Chalcogenide semiconducting materials not being oxides, e.g. ternary compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02612Formation types
    • H01L21/02617Deposition types
    • H01L21/02631Physical deposition at reduced pressure, e.g. MBE, sputtering, evaporation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

The present invention discloses a method for preparing a copper antimony sulfide solar cell light-absorbing layer film. Light-absorbing layer copper antimony sulfide is prepared by stree-step multi-source co-evaporation deposition process, the anti-evaporation of antimony sulfide is effectively compensated, a film composition is precisely controlled, the crystallinity of the film is improved, film bottom is in antimony, the film adhesion is enhanced, a surface layer is rich in antimony, the generation of a surface layer rich copper phase is inhibited, and the leakage current of a solar cell is reduced. Compared with a chemical method, the method of the invention has the advantages that the crystallinity and component controllability of the copper antimony sulfide is improved, the miscellaneous phase formation is suppressed, the carrier recombination of a space charge region is reduced, and the improvement of cell efficiency is facilitated.

Description

A kind of preparation method of copper antimony sulphur solar cell light absorption layer film
One, technical field
The present invention relates to a kind of preparation method of solar cell light absorption layer film, specifically a kind of preparation method of copper antimony sulphur solar cell light absorption layer film.
Two, background technology
Copper antimony sulphur (CuSbS 2) be similar to traditional efficient thin-film solar cell absorbed layer Copper Indium Gallium Selenide, also there is the advantage that the absorption coefficient of light is high, band gap is mated with solar spectrum, and relative to Copper Indium Gallium Selenide, its element antimony than indium and gallium price low, in addition, its crystallization temperature, far below Copper Indium Gallium Selenide, therefore greatly reduces raw material and production cost, is considered to the most promising solar cell of new generation.
Copper antimony sulphur light absorbing zone is the most crucial one deck of battery.Current bibliographical information many employings chemical method prepares copper antimony sulphur light absorbing zone, although the method comparatively vacuum method reduces manufacturing cost, but there is several subject matter: first, chemical method needs to use organic solvent or aqueous solvent, solute mostly is the salt compounds of each component, therefore easily introduce impurity, and semi-conducting material is to the content quite sensitive of impurity, the impurity of minute quantity all may reduce its electric property greatly.Secondly, comparatively vacuum method is poor for its crystallinity of semiconductive thin film of preparing of chemical method, can introduce more defect, cause the compound of photo-generated carrier, reduction battery performance.3rd, in Composition Control, vacuum method especially adopts the multi-source coevaporation method of electron gun stove, more accurate to the control of each component, and in coating process, each element ratio can be adjusted in real time, realize thin film composition and distribute, with the band structure of optimised devices along the gradient of film thickness direction.
The particularity of copper antimony sulfur materials coevaporation technique.Metallic element copper in Copper Indium Gallium Selenide, indium, gallium, its evaporating temperature is all at about 1000 DEG C, all higher, and in coating process, the selenides of each element is counter to be evaporated more weak, not easily causes loss of elements, therefore thin film composition more easy to control.And in copper antimony sulphur, the evaporating temperature of copper and antimony differs greatly, especially the evaporating temperature of antimony only has 500-600 DEG C, and the saturated vapor pressure of its simple substance and sulfide is higher, very easily instead evaporates, cause the loss of antimony element, according to one-step method preparation, underlayer temperature once higher, then can cause a large amount of losses of antimony element, the rich copper of film, the copper antimony sulphur of rich copper is the Cu that resistance is very low 12sb 4s 13phase, this thing is met and is caused battery drain, can not as light absorbing zone.If underlayer temperature is lower, although can reduce the anti-evaporation of antimony trisulfide, its crystallinity of copper antimony sulphur generated at a lower temperature is poor, and defect is more.Therefore, suppress the anti-evaporation of antimony trisulfide, generating the copper antimony sulphur of single-phase, and improve its crystallinity, is the key of coevaporation technique.In addition, rich antimony bottom film, is conducive to improving the adhesive force between copper antimony sulphur and substrate molybdenum, the rich antimony in film top layer, be conducive to the copper-rich phase reducing heterojunction region, reduce short circuit current, this is also 2 points that coevaporation technique needs to realize in the gradient control of thin film composition.
Three, summary of the invention
The present invention aims to provide a kind of preparation method of copper antimony sulphur solar cell light absorption layer film, technical problem to be solved suppresses the anti-evaporation of antimony trisulfide, suppress copper-rich phase to generate, improve crystallinity and the adhesive force of film, thus improve the photoelectric conversion efficiency of battery.
The preparation method of copper antimony sulphur solar cell light absorption layer film of the present invention, adopts three steps to steam legal system altogether standby, comprises the steps:
Substrate plating molybdenum glass substrate being placed in conventional multi-source thermal evaporation coating system is evacuated to 5 × 10 -4pa, rises to 1100-1200 DEG C, 500-600 DEG C and 100-200 DEG C keep constant respectively respectively by the electron gun furnace temperature of copper, antimony and sulphur; The first step, is warming up to 200-300 DEG C and keeps constant by underlayer temperature, to plating molybdenum glass substrate surface evaporation antimony and sulphur 10-15 minute, make the rich antimony of film substrate, improve the adhesive force with substrate molybdenum; Second step, after antimony and sulphur evaporation terminate, keeps underlayer temperature constant and simultaneously copper steam-plating, antimony and sulphur 30-40 minute, makes the rich antimony of film; 3rd step, after copper, antimony and sulphur evaporation terminate, underlayer temperature is warming up to 350-450 DEG C, continue evaporation antimony and sulphur 20-30 minute again, object makes copper antimony sulphur improve crystallinity at relatively high temperatures, and the atmosphere of the rich antimony of film and antimony and sulphur can the anti-evaporation of antimony trisulfide in compensation film; After antimony and sulphur evaporation terminate, underlayer temperature is down to the copper antimony sulphur film that room temperature obtains meeting stoichiometric proportion.The evaporation amount of copper, antimony and sulphur was regulated and controled by temperature and evaporation time.
The present invention prepares copper antimony sulphur (CuSbS by coevaporation method 2) film adopt equipment be multi-source thermal evaporation coating system, be made up of parts such as mechanical pump, molecular pump, vacuum cavity, electron gun stove, temperature controller, substrate heater, substrate rotation mechanism, slide valve, vacuum gauges.This system can realize multiple evaporation source independence accurate temperature controlling, simultaneously can to silicon temperature control, for the preparation of multi-element compounds semiconductor film.
The mode of heating of substrate heater is noncontact heating, keeps 1-5 millimeter spacing between heater and substrate, and heater passes through the mode of infrared emanation to silicon, guarantees that substrate is heated evenly everywhere.
The concrete steps that coevaporation method of the present invention prepares copper antimony sulphur film are as follows:
1, plating molybdenum glass substrate is fixed on the substrate of multi-source thermal evaporation coating system, closes cavity, with mechanical pump and molecular pump, the background vacuum of inside cavity is evacuated to 5 × 10 -4pa, starts electron gun stove heater, and guarantees electron gun stove flapper closure.
2, the electron gun furnace temperature of copper, antimony and sulphur is risen to respectively 1100-1200 DEG C, 500-600 DEG C and 100-200 DEG C, and keep constant.
3, first stage evaporation: substrate heater heats up by room temperature, within 3-8 minute, rise to 200-300 DEG C and keep constant, now open antimony, sulphur electron gun fender plate starts first stage evaporation, to the evaporation of plating molybdenum glass substrate antimony, sulphur, after 10-15 minute, evaporation terminates the first stage;
4, second stage evaporation: this step silicon actuator temperature is still 200-300 DEG C and keeps constant, open copper electron gun stove plate washer simultaneously, evaporate copper, antimony, sulphur to plating molybdenum glass substrate, after 30-40 minute, second stage evaporation terminates simultaneously, closes copper electron gun stove plate washer;
5, phase III evaporation: substrate heater heats up by 200-300 DEG C, close copper electron gun stove plate washer simultaneously, to the evaporation of plating molybdenum glass substrate antimony, sulphur, within 5-10 minute, back substrate heter temperature rises to 350-450 DEG C and keeps constant, starts timing this moment, after 20-30 minute, evaporation terminates the phase III, substrate heater slow cooling, is down to 200-300 DEG C after 15-30 minute, then closes substrate heater, Temperature fall, to room temperature, obtains copper antimony sulphur film.
Copper antimony sulphur crystalline property prepared by the inventive method is good, and its X-ray diffraction spectrum (Fig. 1) shows that this copper antimony sulphur film is chalcostibite structure, and it is larger that ESEM (SEM) image (Fig. 2) shows copper antimony sulphur crystallite dimension.
The Composition Control of copper antimony sulphur film, phase control and crystallinity have vital impact for battery efficiency.The three-step approach Co-evaporated Deposition technique of the inventive method, the first step and second step be deposited copper antimony sulphur under lower underlayer temperature, effectively can reduce the anti-evaporation of antimony trisulfide, thin film composition is made to reach rich antimony, 3rd step-up height underlayer temperature afterwards, steams antimony and sulphur altogether simultaneously, had both improve the crystallinity of film, compensate for again the anti-evaporation of antimony trisulfide, make thin film composition finally reach stoichiometric proportion.In addition, the 3rd step makes the rich antimony in copper antimony sulphur film top layer that copper-rich phase can be suppressed to generate, and reduce battery drain, improve battery efficiency, and the first step makes the rich antimony of film substrate effectively can improve adhesive force, improve the mechanical performance of battery.
Four, accompanying drawing explanation
Fig. 1 is the XRD spectra of copper antimony sulphur film of the present invention.As can be seen from Figure 1, XRD peak meets copper antimony sulphur (CuSbS 2) diffraction peak of standard powder diffraction card, diffraction maximum is sharp-pointed, illustrates that crystallinity is very well, does not detect the peak of other thing phases, copper antimony sulphur (CuSbS in film is described 2) phase purity higher.
Fig. 2 be the SEM image of copper antimony sulphur film of the present invention as can be seen from Figure 2, crystallinity is better, and crystallite dimension is at micron order.
Fig. 3 is the structural representation of copper antimony sulphur hull cell.Substrate is soda-lime glass, and back electrode is molybdenum layer, copper antimony sulphur (CuSbS 2) be p-type light absorbing zone, cadmium sulfide is N-shaped resilient coating, and native oxide zinc and tin indium oxide are electrically conducting transparent Window layer.
Fig. 4 is the section SEM image of copper antimony sulphur hull cell.As can be seen from Figure 4, each layer of battery is distinguished obviously, copper antimony sulphur (CuSbS 2) section crystal grain is comparatively large, density is high, is conducive to photo-generated carrier transmission and collects.
Five, embodiment
Embodiment 1: copper antimony sulphur (CuSbS 2) preparation of film
1, plating molybdenum glass substrate is fixed on the substrate of multi-source thermal evaporation coating system, closes cavity, with mechanical pump and molecular pump, the background vacuum of inside cavity is evacuated to 5 × 10 -4pa, starts electron gun stove heater, and guarantees electron gun stove flapper closure.
2, the electron gun furnace temperature of copper, antimony, sulphur is risen to respectively 1100-1200 DEG C, 500-600 DEG C and 100-200 DEG C, and keep constant.
3, substrate heater heats up by room temperature, within 3-8 minute, rises to 200-300 DEG C and keeps constant, now opens antimony, sulphur electron gun fender plate starts first stage evaporation, and to the evaporation of plating molybdenum glass substrate antimony, sulphur, after 10-15 minute, evaporation terminates the first stage; Second stage evaporation, this step silicon actuator temperature is still 200-300 DEG C and keeps constant, opens copper electron gun stove plate washer simultaneously, and evaporate copper, antimony, sulphur to plating molybdenum glass substrate, after 30-40 minute, second stage evaporation terminates simultaneously, closes copper electron gun stove plate washer; Phase III evaporation, substrate heater heats up by 200-300 DEG C, closes copper electron gun stove plate washer simultaneously, to the evaporation of plating molybdenum glass substrate antimony, sulphur, within 5-10 minute, back substrate heter temperature rises to 350-450 DEG C and keeps constant, start timing, after 20-30 minute, evaporation terminates the phase III, substrate heater slow cooling this moment, 200-300 DEG C is down to after 15-30 minute, then close substrate heater, Temperature fall, to room temperature, obtains copper antimony sulphur film.
Embodiment 2:
With copper antimony sulphur (CuSbS of the present invention 2) film preparation solar cell, as shown in Figure 3, preparation method's idiographic flow is as follows for its structure:
1, on soda-lime glass, the molybdenum dorsum electrode layer of 600 nanometer thickness is plated with direct current magnetron sputtering process;
2, on plating molybdenum glass, use three stage Co-evaporation legal system for the copper antimony sulphur (CuSbS of 1.2 micron thickness 2) thin-film light-absorbing layer;
3, the cadmium sulfide resilient coating of 50 nanometer thickness is prepared with chemical baths;
4, the native oxide zinc layers of 100 nanometer thickness is prepared with magnetron sputtering method;
5, the indium tin oxide transparent conducting window layer of 500 nanometer thickness is prepared with magnetron sputtering method;
6, silver electrode is prepared with thermal evaporation.
Its section of copper antimony S film solar battery SEM photo prepared by the present embodiment as shown in Figure 4.

Claims (2)

1. a preparation method for copper antimony sulphur solar cell light absorption layer film, is characterized in that comprising the steps:
Substrate plating molybdenum glass substrate being placed in multi-source thermal evaporation coating system is evacuated to 5 × 10 -4pa, rises to 1100-1200 DEG C, 500-600 DEG C and 100-200 DEG C keep constant respectively respectively by the electron gun furnace temperature of copper, antimony and sulphur; The first step, is warming up to 200-300 DEG C and keeps constant by underlayer temperature, to plating molybdenum glass substrate surface evaporation antimony and sulphur 10-15 minute; Second step, after antimony and sulphur evaporation terminate, keeps underlayer temperature constant and simultaneously copper steam-plating, antimony and sulphur 30-40 minute; 3rd step, is warming up to 350-450 DEG C by underlayer temperature after copper, antimony and sulphur evaporation terminate, then continues evaporation antimony and sulphur 20-30 minute; After antimony and sulphur evaporation terminate, underlayer temperature is down to the copper antimony sulphur film that room temperature obtains meeting stoichiometric proportion.
2. preparation method according to claim 1, is characterized in that:
The mode of heating of substrate heater is noncontact heating, keeps 1-5 millimeter spacing between heater and substrate, and heater passes through the mode of infrared emanation to silicon, guarantees that substrate is heated evenly everywhere.
CN201510707654.2A 2015-10-27 2015-10-27 A kind of preparation method of copper antimony sulphur solar cell light absorption layer film Expired - Fee Related CN105390373B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107248534A (en) * 2017-05-27 2017-10-13 华中科技大学 A kind of semiconducting alloy film of composition continuous gradation and its preparation method and application
CN114899281A (en) * 2022-05-11 2022-08-12 江西理工大学 Preparation device and preparation method of copper antimony sulfide solar cell absorption layer film
CN115161610A (en) * 2022-09-07 2022-10-11 合肥工业大学 Preparation method of copper antimony selenium solar cell light absorption layer film
CN112481593B (en) * 2020-11-24 2024-01-26 福建师范大学 Method for preparing antimony tetrasulfide tri-copper film of solar cell absorption layer through gas-solid reaction

Citations (2)

* Cited by examiner, † Cited by third party
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JPH02103747A (en) * 1988-10-11 1990-04-16 Ricoh Co Ltd Phase transfer type optical information recording medium
CN101983254A (en) * 2008-03-14 2011-03-02 朗姆研究公司 Method for depositing a film onto a substrate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02103747A (en) * 1988-10-11 1990-04-16 Ricoh Co Ltd Phase transfer type optical information recording medium
CN101983254A (en) * 2008-03-14 2011-03-02 朗姆研究公司 Method for depositing a film onto a substrate

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* Cited by examiner, † Cited by third party
Title
A.RABHI, ET AL.: "Investigation on dispersive optical constant and microstructural parameters of the absorber CuSbS2 thin films", 《VACUUM》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107248534A (en) * 2017-05-27 2017-10-13 华中科技大学 A kind of semiconducting alloy film of composition continuous gradation and its preparation method and application
CN112481593B (en) * 2020-11-24 2024-01-26 福建师范大学 Method for preparing antimony tetrasulfide tri-copper film of solar cell absorption layer through gas-solid reaction
CN114899281A (en) * 2022-05-11 2022-08-12 江西理工大学 Preparation device and preparation method of copper antimony sulfide solar cell absorption layer film
CN114899281B (en) * 2022-05-11 2024-04-26 江西理工大学 Preparation device and preparation method of copper-antimony chalcogenide solar cell absorption layer film
CN115161610A (en) * 2022-09-07 2022-10-11 合肥工业大学 Preparation method of copper antimony selenium solar cell light absorption layer film

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