CN105390273B - Transformer framework production system - Google Patents
Transformer framework production system Download PDFInfo
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- CN105390273B CN105390273B CN201510917003.6A CN201510917003A CN105390273B CN 105390273 B CN105390273 B CN 105390273B CN 201510917003 A CN201510917003 A CN 201510917003A CN 105390273 B CN105390273 B CN 105390273B
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- fixed
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- seat
- broken string
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention discloses a kind of transformer framework production system, including Winder, break wire device, handling equipment, copper wire tension-adjusting gear；Above-mentioned Winder is included around thread fixing plate, multiple coiling rods, multiple fixed seats, multiple sleeves, above-mentioned break wire device includes broken string fixed plate, multiple broken strings seat, broken string post, head cap, above-mentioned handling equipment includes blanking plate, multiple blanking racks, multiple blanking rack fixed seats, multiple landslides, and above-mentioned copper wire tension-adjusting gear includes tension adjustment fixed plate, multiple tension adjusting seats.The beneficial effects of the present invention are operate the copper cash winding work for completing transformer framework with complete mechanicalization.
Description
Technical field
The present invention relates to a kind of transformer framework production system, it is mainly used in the apparatus field of transformer production.
Background technology
Skeleton magnetic core (or iron core) model typically as used in transformer is classified, have EI, EE, EF, EPC, ER,
The models such as RM, PQ, UU, and each model can be made a distinction by magnetic core (or iron core) size, such as EE5, EE8, EE13, EE19
Model not of uniform size.Skeleton is divided into by shape：It is vertical and horizontal two kinds；It is divided into high frequency skeleton again by the working frequency of transformer
With two kinds of low frequency skeleton, the frequency said here does not imply that the number of times used, and refers to transformer and operationally periodically become
The number of times of change, unit is hertz (Hz), referred to as conspicuous, also commonly uses kilohertz (kHz) or megahertz (MHz) or GHz does unit；Press skeleton
Stitch character of use, is divided into two kinds of direct insertion skeleton (DIP) and SMD skeleton (SMD) again.And for the copper of transformer framework
Line winding is one of key link of transformer production, therefore extremely important on the equipment of the copper cash winding of transformer framework.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of transformer framework production system, high efficiency completes transformer bone
The copper cash winding of frame.
The present invention is achieved through the following technical solutions.
A kind of transformer framework production system, including Winder, break wire device, handling equipment, copper cash tension adjustment
Device；
Above-mentioned Winder is included around thread fixing plate, multiple coiling rods, multiple fixed seats, multiple sleeves, and above-mentioned coiling is consolidated
Fixed board is arranged on frame, and multiple above-mentioned fixed seats are set in qually spaced in above-mentioned around thread fixing plate, and multiple set jacket casings are fixed on above-mentioned
Fixed seat, multiple above-mentioned coiling rods around thread fixing plate and are sleeved in above-mentioned sleeve through above-mentioned, and the front end of above-mentioned coiling rod is set
The square inserted block for assigning transformer framework is equipped with, above-mentioned coiling rod is horizontally disposed and stretches out forwards；
Above-mentioned break wire device includes broken string fixed plate, multiple broken strings seat, broken string post, head cap, and above-mentioned multiple broken string seats are vertical
And be equidistantly fixed on above-mentioned broken string fixed plate, above-mentioned broken string post is inserted vertically into above-mentioned broken string seat top and the first half stretches out and by
Cylinder driving is moved up and down, and above-mentioned broken string seat top is provided with the breaking being vertically arranged, and above-mentioned head cap is fixed on above-mentioned broken string post
Top, its bottom, which is provided with one, can accommodate the groove of copper cash, and the knife matched with above-mentioned breaking is provided with bottom side
Groove, above-mentioned broken string fixed plate can rearward be overturn, and each above-mentioned broken string seat is located at by each above-mentioned coiling rod；
Above-mentioned handling equipment include blanking plate, multiple blanking racks, multiple blanking rack fixed seats, multiple landslides, it is above-mentioned under
Flitch is horizontally disposed to be located at below above-mentioned coiling rod, and can left and right move up and down, above-mentioned blanking rack fixed seat bottom is fixed on
Above-mentioned blanking plate, top surface fixes above-mentioned blanking rack, and multiple above-mentioned blanking racks are equidistantly fixed on by above-mentioned blanking rack fixed seat
Above-mentioned blanking plate, above-mentioned blanking rack is in framework, and the transformer framework treated around copper cash can be accommodated inside it, and outside above-mentioned blanking rack
End face opening can be by transformer framework, and opening is also formed between adjacent above-mentioned blanking rack can be by transformer framework, Duo Geshang
Landslide is stated to be fixed between adjacent above-mentioned blanking rack, and the opening that comes down is tilted down inside；
Above-mentioned copper wire tension-adjusting gear includes tension adjustment fixed plate, multiple tension adjusting seats, mentioned strain adjustable plate
It is fixed in above-mentioned machine frame and positioned at above-mentioned above thread fixing plate, mentioned strain adjustment seat is equidistantly fixed on mentioned strain tune
Save fixed plate, mentioned strain adjustment seat, which is fixed with, determines roller and two dynamic rollers, it is above-mentioned determine roller be fixed on mentioned strain adjust
The center of seat, adjusts seating face positioned at mentioned strain and is symmetrically each provided with the above-mentioned both sides for determine roller two vertically
Chute, and two chutes of every side are located at same vertical curve, and each above-mentioned chute is provided with to be adjusted perpendicular to mentioned strain
Seat and the draw runner coordinated with above-mentioned slide are saved, each draw runner is each equipped with drive, and two drives per side are equal
Belt pulley is cased with, both sides chute bottom above is provided with returning spring, and two returning spring elasticity are different, and reply
The top of spring is connected with the draw runner where its chute, both sides be located at lower section drive by affiliated draw runner respectively with above-mentioned dynamic rolling
Wheel is coaxial.
Further, above-mentioned sleeve lining is provided with least two circle inner groovies, above-mentioned inner groovy and is provided with continuous rolling
Pearl, above-mentioned ball is slidably matched with above-mentioned coiling rod.
Further, four sides of above-mentioned inserted block are provided with spring, and blade is fixedly installed in the spring of four sides.
Further, above-mentioned blanking rack constitutes the two ends being open and is provided with T-shaped block.
Further, the elasticity for moving towards the returning spring belonging to the dynamic roller of upstream end positioned at copper cash is replied more than another
Spring.
Beneficial effects of the present invention：
The copper cash winding work for completing transformer framework is operated with complete mechanicalization, copper cash winding effect preferably, imitate by production
Rate is high, and action is accurate, and the transformer framework quality of finished product preferably, while efficient operation saves time material cost, is imitated
It is beneficial preferable, it is suitable for promoting the use of.
Brief description of the drawings
Fig. 1 is the positive structure diagram of transformer framework production system of the present invention；
Fig. 2 is the side cutaway view of Winder of the present invention；
Fig. 3 is present invention broken string seat, broken string post, the schematic elevation view of head cap；
Fig. 4 is present invention broken string seat, broken string post, the test schematic diagram of head cap；
Fig. 5 is the schematic top plan view of handling equipment of the present invention；
Fig. 6 is the front view of copper wire tension-adjusting gear of the present invention；
Fig. 7 is the side view of copper wire tension-adjusting gear of the present invention.
Embodiment
The present invention is described in further detail below according to drawings and examples.Reference picture 1- Fig. 7, the present invention, transformation
Device skeleton production system, including Winder, break wire device, handling equipment, copper wire tension-adjusting gear.
Above-mentioned Winder is included around thread fixing plate 2-1, multiple coiling rod 2-2, multiple fixed seat 2-3, multiple sleeve 2-
4, above-mentioned to be arranged on frame 1 around thread fixing plate 2-1, multiple above-mentioned fixed seat 2-3 are set in qually spaced in above-mentioned around thread fixing plate 2-
1, multiple sleeve 2-4 set are fixed on above-mentioned fixed seat 2-3, and multiple above-mentioned coiling rod 2-2 around thread fixing plate 2-1 and cover through above-mentioned
In above-mentioned sleeve 2-4, above-mentioned coiling rod 2-2 front end is provided with the square inserted block 2-5 for assigning transformer framework,
Above-mentioned coiling rod 2-2 is horizontally disposed and stretches out forwards.
Further, above-mentioned sleeve 2-4 inwalls are provided with least two circle inner groovies, above-mentioned inner groovy and are provided with continuously
Ball 2-6, above-mentioned ball 2-6 and above-mentioned coiling rod 2-2 are slidably matched.
Further, above-mentioned inserted block 2-5 four sides are provided with spring 2-8, and the spring 2-8 of four sides, which is fixed, to be set
Put blade 2-7.
Coiling rod be complete to be enclosed on by quickly rotating the transformer framework of inserted block around copper cash, its set being set with
Groove and ball are set in cylinder, there are two effects, one is being slidably matched reduces the frictionally damage between sleeve and coiling rod,
Second it is to serve to avoid due to the phenomenon for the horizontal moving of coiling rod skew that rotating speed is too fast and occurs.Four sides of inserted block are set
Spring and blade cause coiling rod in high-speed rotation relative rotation axi and rotate, that is, play cushioning effect, it is smaller
The damage of coiling.
Above-mentioned break wire device includes broken string fixed plate 3-1, multiple broken strings seat 3-2, broken string post 3-3, head cap 3-4, above-mentioned many
Individual broken string seat 3-2 is vertical and is equidistantly fixed on above-mentioned broken string fixed plate 3-1, and above-mentioned broken string post 3-3 is inserted vertically into above-mentioned broken string
At the top of seat 3-2 and the first half stretches out and is driven by the cylinder and moves up and down, breaking of being vertically arranged is provided with the top of above-mentioned broken string seat 3-2
Knife 3-5, above-mentioned head cap 3-4 are fixed on above-mentioned broken string post 3-3 tops, and its bottom, which is provided with one, can accommodate the groove 3-7 of copper cash,
And the cutter groove 3-6 matched with above-mentioned breaking 3-5 is provided with bottom side, above-mentioned broken string fixed plate 3-1 can rearward be overturn,
Each above-mentioned broken string seat 3-2 is located at by each above-mentioned coiling rod 2-2.
Break wire device is mainly playing and completing to cut off copper cash after copper cash work for task, and copper cash is passed through into head cap bottom
Groove introduce, then drive cylinder cause broken string post be pressed down against, breaking cuts off copper cash in cutter groove.
Above-mentioned handling equipment includes blanking plate 4-1, multiple blanking rack 4-2, multiple blanking rack fixed seat 4-3, multiple cunnings
Slope 4-4, above-mentioned blanking plate 4-1 are horizontally disposed to be located at below above-mentioned coiling rod 2-2, and can left and right move up and down, above-mentioned blanking
Frame fixed seat 4-3 bottoms are fixed on above-mentioned blanking plate 4-1, and top surface fixes above-mentioned blanking rack 4-2, and multiple above-mentioned blanking rack 4-2 lead to
Cross above-mentioned blanking rack 4-2 fixed seats and be equidistantly fixed on above-mentioned blanking plate 4-1, above-mentioned blanking rack 4-2 is in framework, can hold inside it
Receive and treat transformer framework around copper cash, and above-mentioned blanking rack 4-2 outer faces opening can by transformer framework, it is adjacent it is above-mentioned under
Also opening is formed between bin 4-2 can be by transformer framework, and multiple above-mentioned landslide 4-4 are fixed on adjacent above-mentioned blanking rack 4-2
Between, and the 4-4 that comes down is open and tilts down inside.
Further, above-mentioned blanking rack 4-2 constitutes the two ends being open and is provided with T-shaped block 4-5.
Complete once after copper cash work, it is necessary to the transformer framework of completion is removed, and by transformer to be processed
Skeleton restocking, therefore the blanking rack with two T-shaped blocks first passes through the transformer framework back lower place that blanking plate is moved to completion,
Then identical height is risen to readvance, T-shaped block will by transformer framework shelves go out working region and from adjacent blanking rack it
Between opening go out and fall into recycling on blanking plate along landslide, while blanking plate transverse shifting so that blanking rack alignment work
Position, then retreat and put transformer framework to be processed in blanking rack, then decline again.
Above-mentioned copper wire tension-adjusting gear, including tension adjustment fixed plate 5-1, multiple tension adjusting seat 5-2, mentioned strain
Adjustable plate 5-1 is fixed in above-mentioned machine frame and positioned at above-mentioned above thread fixing plate, and mentioned strain adjustment seat 5-2 is equidistantly fixed
In mentioned strain adjustment fixing plate 5-1, mentioned strain adjustment seat 5-2, which is fixed with, determines roller 5-3 and two dynamic roller 5-4, above-mentioned
The center that roller 5-3 is fixed on mentioned strain adjustment seat 5-2 is determined, positioned at mentioned strain adjustment seat 5-2 surfaces and above-mentioned
The both sides for determining roller 5-3 are symmetrically each provided with two vertical chute 5-5, and two chute 5-5 per side be located at it is same
Vertical curve, each above-mentioned chute 5-5, which is provided with perpendicular to mentioned strain adjustment seat 5-2 and slided with above-mentioned chute 5-5, to be matched somebody with somebody
The draw runner 5-6, each draw runner 5-6 of conjunction are each equipped with drive 5-7, and two drive 5-7 per side are cased with belt pulley 5-
8, both sides chute 5-5 bottoms above are provided with returning spring 5-9, and two returning spring elasticity are different, and reply bullet
The top of spring is connected with the draw runner 5-6 where its chute 5-5, and both sides are distinguished positioned at lower section drive 5-7 by affiliated draw runner 5-6
It is coaxial with above-mentioned dynamic roller 5-3.
Further, the elasticity for moving towards the returning spring belonging to the dynamic roller 5-3 of upstream end positioned at copper cash is more than another
Returning spring.
By the springs of two different elasticity, and the elasticity for moving towards returning spring by copper cash is from large to small, realizes classification
The effect of tension adjustment, it is to avoid due to situation too tight or too loose caused by disposable tension adjustment so that feeding winding
The copper cash tension force of transformer is more suitable, and preferably, mentality of designing is more ingenious for using effect.
Transformer framework production system of the present invention, operates the copper cash for completing transformer framework to wind work with complete mechanicalization
Work, preferably, production efficiency is high for copper cash winding effect, and action is accurate, and the transformer framework quality of finished product is preferable, while efficient
Operation saves time material cost, and benefit preferably, is suitable for promoting the use of.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow be familiar with this art
Personage can understand present invention and be carried out, and it is not intended to limit the scope of the present invention.It is all according to the present invention
The equivalent change or modification that Spirit Essence is made, should all cover within the scope of the present invention.
Claims (5)
1. a kind of transformer framework production system, it is characterised in that including Winder, break wire device, handling equipment, copper cash
Tension-adjusting gear；
The Winder is included around thread fixing plate, multiple coiling rods, multiple fixed seats, multiple sleeves, described around thread fixing plate
It is arranged on frame, multiple fixed seats are set in qually spaced in described around thread fixing plate, and multiple set jacket casings are fixed on the fixation
Seat, multiple coiling rods around thread fixing plate and are sleeved in the sleeve described in, and the front end of the coiling rod is provided with
Square inserted block for assigning transformer framework, the coiling rod is horizontally disposed and stretches out forwards；
The break wire device includes broken string fixed plate, multiple broken strings seat, broken string post, head cap, and the multiple broken string seat is vertical and waits
Spacing is fixed on the broken string fixed plate, and the broken string post is inserted vertically at the top of the broken string seat and the first half stretches out and by cylinder
Driving is moved up and down, and is provided with the breaking being vertically arranged at the top of the broken string seat, the head cap is fixed on the broken string column top,
Its bottom, which is provided with one, can accommodate the groove of copper cash, and the cutter groove matched with the breaking, institute are provided with bottom side
Stating broken string fixed plate can rearward overturn, and each broken string seat is located at by each coiling rod；
The handling equipment includes blanking plate, multiple blanking racks, multiple blanking rack fixed seats, multiple landslides, the blanking plate
It is horizontally disposed to be located at below the coiling rod, and can left and right move up and down, the blanking rack fixed seat bottom is fixed on described
Blanking plate, top surface fixes the blanking rack, and multiple blanking racks are equidistantly fixed on described by the blanking rack fixed seat
Blanking plate, the blanking rack is in framework, and the transformer framework treated around copper cash, and the blanking rack outer face can be accommodated inside it
Opening can be by transformer framework, and opening is also formed between the adjacent blanking rack can be by transformer framework, multiple cunnings
Slope is fixed between the adjacent blanking rack, and the opening again that comes down is tilted down inside；
The copper wire tension-adjusting gear includes tension adjustment fixed plate, multiple tension adjusting seats, and the tension adjustment plate is fixed
In machine frame and positioned at described above thread fixing plate, the tension adjusting seat is equidistantly fixed on the tension adjustment and fixed
Plate, the tension adjusting seat, which is fixed with, determines roller and two dynamic rollers, described to determine roller and be fixed in the tension adjusting seat
Heart position, two vertical chutes are symmetrically each provided with positioned at the tension adjustment seating face and in the both sides for determining roller,
And two chutes per side are located at same vertical curve, each chute is provided with perpendicular to the tension adjusting seat simultaneously
And the draw runner coordinated with the slide, each draw runner is each equipped with drive, and two drives per side are cased with skin
Belt wheel, both sides chute bottom above is provided with returning spring, and two returning spring elasticity are different, and returning spring
Top is connected with the draw runner where its chute, and it is same with the dynamic roller respectively by affiliated draw runner that both sides are located at lower section drive
Axle.
2. transformer framework production system according to claim 1, it is characterised in that the sleeve lining is provided with least
Continuous ball is provided with two circle inner groovies, the inner groovy, the ball is slidably matched with the coiling rod.
3. transformer framework production system according to claim 1, it is characterised in that four sides of the inserted block are all provided with
Spring is equipped with, blade is fixedly installed in the spring of four sides.
4. transformer framework production system according to claim 1, it is characterised in that the blanking rack constitutes the two of opening
End is provided with T-shaped block.
5. transformer framework production system according to claim 1, it is characterised in that move towards the dynamic rolling of upstream end positioned at copper cash
The elasticity of returning spring belonging to wheel is more than another returning spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510917003.6A CN105390273B (en) | 2015-12-10 | 2015-12-10 | Transformer framework production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510917003.6A CN105390273B (en) | 2015-12-10 | 2015-12-10 | Transformer framework production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105390273A CN105390273A (en) | 2016-03-09 |
| CN105390273B true CN105390273B (en) | 2017-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510917003.6A Active CN105390273B (en) | 2015-12-10 | 2015-12-10 | Transformer framework production system |
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| Country | Link |
|---|---|
| CN (1) | CN105390273B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101211691A (en) * | 2006-12-30 | 2008-07-02 | 厦门精合电气自动化有限公司 | Multiheaded full-automatic wire winder |
| CN102592822A (en) * | 2011-01-14 | 2012-07-18 | 日特机械工程株式会社 | Coil winding device and coil winding method |
| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
| CN203966822U (en) * | 2014-06-13 | 2014-11-26 | 张燕 | A kind of full-automatic multiple-spindle winding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2995188B2 (en) * | 1998-04-06 | 1999-12-27 | 鈴木 登 | Taping device for coil |
-
2015
- 2015-12-10 CN CN201510917003.6A patent/CN105390273B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101211691A (en) * | 2006-12-30 | 2008-07-02 | 厦门精合电气自动化有限公司 | Multiheaded full-automatic wire winder |
| CN102592822A (en) * | 2011-01-14 | 2012-07-18 | 日特机械工程株式会社 | Coil winding device and coil winding method |
| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
| CN203966822U (en) * | 2014-06-13 | 2014-11-26 | 张燕 | A kind of full-automatic multiple-spindle winding machine |
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| Publication number | Publication date |
|---|---|
| CN105390273A (en) | 2016-03-09 |
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