CN105383505A - Overloading and unbalanced loading weight bridge test car for railway vehicle - Google Patents

Overloading and unbalanced loading weight bridge test car for railway vehicle Download PDF

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Publication number
CN105383505A
CN105383505A CN201510868152.8A CN201510868152A CN105383505A CN 105383505 A CN105383505 A CN 105383505A CN 201510868152 A CN201510868152 A CN 201510868152A CN 105383505 A CN105383505 A CN 105383505A
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CN
China
Prior art keywords
arm
door
weight
lifting
carriage
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Granted
Application number
CN201510868152.8A
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Chinese (zh)
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CN105383505B (en
Inventor
付勇
于跃斌
曲云腾
安爱民
傅青喜
李世林
赵天军
闫海军
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CRRC Qiqihar Rolling Stock Co Ltd
China Academy of Railway Sciences Corp Ltd CARS
China State Railway Group Co Ltd
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Qiqihar Railway Rolling Stock Co Ltd
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Priority to CN201510868152.8A priority Critical patent/CN105383505B/en
Publication of CN105383505A publication Critical patent/CN105383505A/en
Application granted granted Critical
Publication of CN105383505B publication Critical patent/CN105383505B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • B61D15/08Railway inspection trolleys
    • B61D15/12Railway inspection trolleys power propelled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Rehabilitation Tools (AREA)
  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)

Abstract

The invention discloses an overloading and unbalanced loading weight bridge test car for a railway vehicle. The overloading and unbalanced loading weight bridge test car comprises a car body, a hoisting device and a plurality of weights, wherein the weights are placed in a carriage of the car body according to a preset array; and the hoisting device is arranged in the carriage and is used for hoisting and moving any weight to an appointed position so as to simulate the overloading and unbalanced loading conditions of the railway vehicle. The working process of the overloading and unbalanced loading weight bridge test car comprises the steps of firstly, driving the overloading and unbalanced loading weight bridge test car on an overloading and unbalanced loading rail weight bridge for the railway vehicle to ensure that the total weight of the plurality of weights in the carriage is same as the permissible load of a goods van at the moment; then, moving the weight left and right relative to the longitudinal central line of the carriage by using the hoisting device to simulate the unbalanced loading condition of the railway vehicle; and in the same way, moving the weight front and back relative to the horizontal central line of the carriage by using the hoisting device to simulate the overloading condition of the railway vehicle, then, regulating a weight bridge test instrument according to a difference value of the weight of the moved weight and the actual detected value of the overloading and unbalanced loading rail weight bridge to compensate the detection error of the overloading and unbalanced loading rail weight bridge, so that the detection precision of the overloading and unbalanced loading rail weight bridge is improved.

Description

Weighing apparatus car is examined with surpassing unbalance loading to rail vehicle
Technical Field
The invention relates to the technical field of detecting device for detecting the overload and the unbalance load of a railway vehicle, in particular to a device for detecting the overload and the unbalance load of the railway vehicleWeighing apparatus car is examined with surpassing unbalance loading to rail vehicle
Background
The railroad track scale belongs to a weighing apparatus, which is divided into a static track scale, a dynamic track scale and an overload and unbalance load detection device. The static rail weighbridge is mainly used for weighing the weight of heavy objects such as steel materials, and when the static rail weighbridge works, a vehicle is parked on the static rail weighbridge in a static state to accurately measure the weight of goods; the dynamic rail weighbridge is mainly used for weighing the weight of bulk cargos such as coal and the like, and the weight of the cargos is dynamically detected by the vehicle through the dynamic rail weighbridge; the overload and unbalance loading detection device is safety detection equipment, and the vehicle dynamic state detects whether the goods are overloaded (the different loads of front and rear bogies of the vehicle are overloaded) and unbalance loading (the gravity center of the goods and the gravity center of the vehicle do not transversely coincide to be unbalance loading) through the overload and unbalance loading detection device so as to eliminate hidden dangers from the source and ensure the safe operation of the truck.
The railway track scale needs to be calibrated regularly, the static scale detection vehicle is used for calibrating the static track scale, and the dynamic scale detection vehicle is used for calibrating the dynamic track scale, however, the technology for calibrating the over-unbalance-load track scale is still blank.
In view of this, how to verify the ultra-unbalanced load rail weighbridge of the rail vehicle is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In order to solve the above technical problems, the core object of the present invention is to provideWeighing apparatus car is examined with surpassing unbalance loading to rail vehicleAnd calibrating the overload and unbalance loading rail weighbridge.
The super-unbalance-load and unbalance-load detection vehicle for the railway vehicle is characterized by comprising a vehicle body, a hoisting device and a plurality of weights arranged in a carriage of the vehicle body according to a preset array, wherein the hoisting device is arranged in the carriage and used for hoisting and moving any weight to a specified position so as to simulate overload and unbalance-load working conditions of the railway vehicle.
The working process of the overload and unbalanced load detection weighing apparatus vehicle is as follows: firstly, driving the overload and unbalanced load detection truck into an overload and unbalanced load railroad track scale for a rail vehicle, wherein the total weight of a plurality of weights in a carriage is equal to the allowable load capacity of a truck; then, moving the weight left and right relative to the longitudinal center line of the carriage by using a lifting device to simulate the unbalanced loading working condition of the rail vehicle; similarly, the weight is moved back and forth relative to the transverse center line of the carriage by the crane device to simulate the overload condition of the rail vehicle, and the balance detecting instrument is adjusted according to the difference value between the weight of the moved weight and the actual detection value of the ultra-unbalance-loading rail scale so as to compensate the detection error caused by the self structure of the ultra-unbalance-loading rail scale or external factors, thereby improving the detection precision of the ultra-unbalance-loading rail scale.
Optionally, it is a plurality of the weight pass through weight positioning mechanism and put in the carriage, weight positioning mechanism include with carriage body bottom plate shape assorted square frame, and will square frame separates into the transverse partition and the longitudinal partition of a plurality of weight check, and is a plurality of the weight check for the longitudinal center line and the transverse center line symmetric distribution in carriage.
Optionally, each frame of the square frame comprises a high inner vertical plate, a low outer vertical plate, a horizontal top plate and a plurality of reinforcing ribs, wherein the high inner vertical plate, the low outer vertical plate and the horizontal top plate are fixedly connected, the plurality of reinforcing ribs are fixedly connected with the upper surface of the horizontal top plate and the outer surface of the high inner vertical plate, and the plurality of reinforcing ribs are sequentially arranged at intervals along the longitudinal direction.
Optionally, the weight and the weight lattice are positioned by a positioning column and a positioning hole which are matched with each other, one of the positioning column and the positioning hole is arranged on the weight, and the other is arranged on the weight lattice.
Optionally, the lifting device comprises;
the two rails extend along the longitudinal direction and are fixedly connected to two side plates of the carriage respectively;
a main body movable along the rail by a traveling mechanism;
the telescopic lifting arm is rotatably connected to the main body through a slewing mechanism;
the telescopic mechanism is used for driving the knuckle arms in the telescopic lifting arms to relatively stretch;
and the lifting hook is connected to the telescopic lifting arm in a lifting manner through a lifting mechanism.
Optionally, each of the rails is fixedly connected to the corresponding side plate through a plurality of supporting frames, and the supporting frames are sequentially arranged at intervals along the longitudinal direction; the supporting frame comprises a horizontal supporting plate and an inclined supporting plate which are fixedly connected with the corresponding side plates, and the inclined supporting plate is positioned below the horizontal supporting plate and is fixedly connected with the free end of the horizontal supporting plate.
Optionally, the lifting device further comprises a stopper fixedly connected to the front end and the rear end of the track to prevent the main body from derailing; the stop piece comprises a stop vertical plate and a stop block (SB2) which are fixedly connected with each other, and the stop vertical plate is fixedly connected to the upper surface of the track.
Optionally, the vehicle body has a side door and/or an end door, and the telescopic boom can be extended out of the vehicle compartment from the side door or the end door.
Optionally, at least one of the side door and the end door is a sliding plug door, the sliding plug door comprises a door body and a door body locking device, and the door body locking device is driven by a handle to lock the door body with the carriage; the plug door also comprises a handle locking device which has two working states of locking and unlocking, and in the locking state, the handle locking device limits the handle to rotate; in the unlocked state, the handle is free to rotate.
Optionally, the handle locking device comprises a limiting part and a base which are connected with each other, and the base is fixed on the door body;
in the locking state, the limiting part is locked with the base, in the locking position, the limiting part limits the rotation of the handle, and in the unlocking state, the limiting part can move or rotate relative to the base so as to remove the limitation on the rotation of the handle.
Optionally, the limiting part is hinged to the base, and the limiting part and the base are respectively provided with a first lock hole and a second lock hole;
the handle locking device further comprises a lock head, and in a locking state, the first lock hole and the second lock hole are overlapped with each other, so that the lock head is locked with the second lock hole through the first lock hole.
Optionally, the limiting part is provided with a first lifting lug, the first lifting lug is provided with the first lock hole, the base is provided with a second lifting lug, and the second lifting lug is provided with the second lock hole.
Optionally, the limiting part comprises a fixing plate and a U-shaped plate which are welded to each other, the fixing plate is hinged to the base, and the first lifting lug is arranged on the fixing plate;
in a locking state, one end of the handle is located in the U-shaped groove of the U-shaped plate, and the two side walls of the U-shaped plate limit the rotation of the handle.
Optionally, the limiting portion and two sides of the base are respectively provided with mounting holes communicated with each other, a pin shaft is arranged in the mounting holes, so that the limiting portion rotates around the pin shaft, and the pin shaft is locked through a cotter pin.
Optionally, a door frame of the carriage is connected with a door post of the door body, and the cross section of the door post and the cross section of the door frame are in a mutually matched trapezoid shape;
and a sealing strip is arranged between the door frame and the door post.
Optionally, the door frame is provided with a stop towards the door post.
Optionally, the telescopic lifting arm comprises at least three sections of arms, the telescopic mechanism comprises a driving unit for driving adjacent inner sections of arms to be telescopic relative to the outermost section of arms and a stretching assembly and a retracting assembly for driving every adjacent three sections of arms to be telescopic relative to each other, the stretching assembly comprises a stretching pulley and a stretching traction piece, and the retracting assembly comprises a retracting pulley and a retracting traction piece;
the front end and the rear end of the middle joint arm of the adjacent three joint arms are respectively and rotatably connected with the extending pulley and the retracting pulley, the two end parts of the extending and pulling part are respectively connected with the outer joint arm and the inner joint arm of the adjacent three joint arms and tensioned by the extending pulley, and the two end parts of the retracting and pulling part are also respectively connected with the outer joint arm and the inner joint arm of the adjacent three joint arms and tensioned by the retracting pulley.
Optionally, the extension assembly and the retraction assembly are both provided in two sets which are arranged in bilateral symmetry with respect to the extension direction of the telescopic lifting arm.
Optionally, the drive unit includes intermeshing gear and rack and link firmly in the motor of outermost festival arm and, the gear link firmly in the armature shaft of motor, the rack link firmly in on the adjacent interior festival arm of outermost festival arm, outermost festival arm has seted up the edge the spout that rack and gear engagement direction extend.
Optionally, the extension and/or retraction pulls are embodied as chains.
Optionally, the slewing mechanism includes a motor and a slewing bearing, an inner ring of the slewing bearing is fixedly connected with the main body through a main body connecting flange, an outer ring of the slewing bearing is fixedly connected with the telescopic lifting arm through a telescopic lifting arm connecting flange, and the motor drives the telescopic lifting arm to rotate.
Optionally, the hoisting device further comprises a traveling mechanism, wherein the traveling mechanism comprises a plurality of traveling wheels rotatably arranged on the main body and a driving piece for driving the traveling wheels to move along the track.
Optionally, the main part is including roof, bottom plate and four U style of calligraphy channel-section steels that link firmly, four the U style of calligraphy channel-section steel is equallyd divide and is followed two sets of that track length direction bilateral symmetry sets up, two in every group U style of calligraphy channel-section steel interval sets up and the notch transversely outwards, the walking wheel rotationally connects in two U style of calligraphy channel-section steels.
Optionally, the running mechanism further includes a plurality of anti-rolling wheels, and the anti-rolling wheels are rotatably connected to the main body and abut against the lower limiting surface of the rail.
Optionally, the hoisting mechanism comprises a hoisting rope, a winding drum rotatably connected to the outer joint arm, and a driving member for driving the winding drum to rotate, wherein one end of the hoisting rope is fixedly connected to and wound around the winding drum, and the other end of the hoisting rope passes through the guide wheels arranged on the outermost joint arm and the innermost joint arm, passes through the hoisting rope through hole arranged on the innermost joint arm, and is fixedly connected with the outermost joint arm by passing through the guide wheel of the lifting hook; the outermost link arm and the rest of the middle link arms are provided with sliding grooves for accommodating the lifting ropes.
Drawings
FIG. 1 shows a schematic view of aShow the bookInvention of the inventionThe main view structure of the specific implementation mode of the super-unbalance-loading balance-checking vehicleDrawing (A)
FIG. 2Show thatFIG. 1 shows a schematic view of aSide view of overload and unbalance loading balance detecting vehicle shown in the middleDrawing (A)
FIG. 3Showing the arrangement array structure of the weights in the weight positioning mechanismDrawing (A)
FIG. 4AndFIG. 5Respectively showFIG. 3A-A and B-B of (A) to a sectional structureDrawing (A)
FIG. 6AndFIG. 7Showing the front and side structural schematic of the lifting deviceDrawing (A)
FIG. 8Show thatFIG. 6A-A direction cross-sectional structure ofDrawing (A)
FIG. 9Showing a front view structural schematic of an assembly of a track and a carDrawing (A)
FIG. 10 shows a schematic view of aAndFIG. 11Respectively showFIG. 9A-A and B-B of (A) to a sectional structureDrawing (A)
FIG. 12Show thatFIG. 11Partial enlarged structure at CDrawing (A)
FIG. 13Show thatFIG. 10 shows a schematic view of aPartial enlargement of the structure at DDrawing (A)
FIG. 14ToFIG. 16Respectively shows the structural schematic of the track, the main body and the running mechanismDrawing (A)
FIG. 17AndFIG. 18Respectively shows the front view and the side view structure of the assembly body of the main body, the telescopic lifting arm and the telescopic mechanismDrawing (A)
FIG. 19ToFIG. 21Respectively showFIG. 17A-A, B-B and C-C are schematic in cross-sectional structureDrawing (A)
FIG. 22AndFIG. 23 shows a schematic view of a display panelRespectively showing the front view and the top view of the outer joint armDrawing (A)
FIG. 24Show thatFIG. 22A-A direction of the sectional structure ofDrawing (A)
FIG. 25ToFIG. 27Respectively show the front view, the upward view and the downward view of the inner joint armDrawing (A)
FIG. 28AndFIG. 29Respectively showFIG. 25The A-A and B-B directions of the cross section of the steel plateDrawing (A)
FIG. 30AndFIG. 31Respectively shows the specific mechanisms of the main body, the telescopic lifting arm and the slewing mechanism and the schematic structure of the main view and the overlook of the assembly of the three mechanismsDrawing (A)
FIG. 32Showing the main view structure of the assembly of the lifting hook, the telescopic lifting arm and the lifting mechanismDrawing (A)
FIG. 33AndFIG. 34Respectively show the main view and the upward view structure of the inner knuckle armDrawing (A)
FIG. 35 is a schematic view of aShow thatFIG. 33A-A direction of the sectional structure ofDrawing (A)
FIG. 36Showing a structural schematic of a sliding plug door provided by the present inventionDrawing (A)
FIG. 37Show thatFIG. 36Structural indication of unlocking state of middle handle locking deviceDrawing (A)
FIG. 38Show thatFIG. 36Knot of locking state of middle handle locking deviceSchematic diagram of the structureDrawing (A)
FIG. 39 showsShowing a structural schematic of a handle lock release handleDrawing (A)
FIG. 40Showing a structural schematic of a handle locking device locking a handleDrawing (A)
FIG. 41Show thatFIG. 36Top view ofDrawing (A)
FIG. 42Show thatFIG. 41Partial amplification of the section IDrawing (A)
FIG. 43Show thatFIG. 41Structural indication of matching of middle door frame and door postDrawing (A)
FIG. 1 shows a schematic view of aAndFIG. 43InDrawingsCorrespondence between the mark and each part name:
a compartment C;
an X bogie mechanism;
BW weight: BW1 location holes;
weight positioning mechanism: FF front frame, FB rear frame, FR right frame, FL left frame (FL1 high inner vertical plate, FL2 low outer vertical plate, FL3 horizontal top plate, FL4 reinforcing rib), LB longitudinal partition plate, TB transverse partition plate, CE weight lattice, CE1 positioning column;
SF supporting frame: SF1 horizontal bearing plate, SF2 inclined bearing plate;
SB stopper: SB1 stopper vertical plate and SB2 stopper;
SE hoisting apparatus:
1, main body: 11 top plate, 12 bottom plate and 13U-shaped channel steel;
2, telescopic lifting arm: the outer arm 21, the middle arm 22, the shaft hole 22a, the inner arm 23, the lifting rope 23a pass through the hole, the chute A, the sliding block S and the roller T;
3, lifting a hook;
a telescoping mechanism: 41 extending traction piece, 42 extending pulley, 43 retracting traction piece, 44 retracting pulley, 45 gear, 46 rack, 47 motor connecting plate and M motor;
a slewing mechanism: 51 slewing bearing, 52 main body connecting flange, 53 telescopic lifting arm connecting flange;
a hoisting mechanism: 61 hoisting ropes, 62 winding drums, G guide wheels and M motors;
a traveling mechanism: 71 traveling wheels, 72 transmission shafts, 73 couplers, 74 anti-rolling wheels, 75 tracks and M motors;
a sliding plug door:
81 door body, 811 door column, 82 door frame, 821 sealing strip and 822 stopper;
83 door locking device, 831 handle;
84 handle locking device, 841 limit part, 8411 fixing plate, 8412U-shaped plate, 842 base, 843 first lifting lug, 8431 first lock hole, 844 second lifting lug, 8441 second lock hole, 845 pin shaft and 846 cotter pin.
Detailed Description
The core of the invention is to provideWeighing apparatus car is examined with surpassing unbalance loading to rail vehicleThe over-biased load rail weighbridge is calibrated to improve the detection precision.
For a better understanding of the solution of the invention by those skilled in the art, the following is incorporatedDrawingsAnd the detailed description of the invention. It should be noted that, the directions of front and back, up and down, left and right, etc. described herein are all referred to a rail vehicle, the direction parallel to the running direction of the rail vehicle is taken as the longitudinal direction, and in the longitudinal direction, the direction to which the running direction points is the front direction, and the direction opposite to the running direction is the back direction; in a plane parallel to a running track surface of the railway vehicle, the direction vertical to the longitudinal direction is the transverse direction, and in the transverse direction, the direction on the left hand side is the left side and the direction on the right hand side is the right side when viewed along the running direction; to be provided withThe direction perpendicular to the running track surface of the railway vehicle is vertical, and in the vertical direction, the direction close to the track surface is downward, and the direction far away from the track surface is upward. In addition, the specificationDrawingsIs/are as followsFIG. 1 shows a schematic view of aMedium arrow "←" represents the running direction of the railway vehicle.
Please refer toFIG. 1 shows a schematic view of aToFIG. 3WhereinFIG. 1 shows a schematic view of aShow the bookInvention of the inventionThe main view structure of the specific implementation mode of the super-unbalance-loading balance-checking vehicleDrawing (A)FIG. 2Show thatFIG. 1 shows a schematic view of aSide view of overload and unbalance loading balance detecting vehicle shown in the middleDrawing (A)FIG. 3Showing the arrangement array structure of the weights in the weight positioning mechanismDrawing (A)
As shown in figure 1ToFIG. 3The weighing apparatus car is examined in super unbalance loading of rail weighbridge for rail vehicle includes automobile body, a plurality of weight BW and hoisting device SE, and wherein, the automobile body includes carriage C and bogie mechanism X, and bogie mechanism X is connected in order to drive carriage C and remove with carriage C, and a plurality of weight BW are put in carriage C according to predetermined array, and hoisting device sets up and is used for removing arbitrary weight BW to the assigned position in carriage C to simulation rail vehicle overload and/or unbalance loading operating mode.
The working process of the overload and unbalanced load detection weighing apparatus vehicle is as follows: firstly, driving the overload and unbalanced load detection truck into an overload and unbalanced load railroad track scale for a railroad vehicle, wherein the total weight of a plurality of weights BW in a carriage C is equal to the allowable load capacity of a truck; then, moving the weight BW left and right relative to the longitudinal center line of the carriage C by using a lifting device to simulate the unbalanced loading working condition of the rail vehicle; similarly, the weight BW is moved back and forth relative to the transverse center line of the carriage C by the hoisting device to simulate the overload working condition of the rail vehicle, and then the balance detecting instrument is adjusted according to the weight of the moved weight BW and the difference value of the actual detection value of the ultra-unbalance-loading rail scale so as to compensate the detection error caused by the self structure of the ultra-unbalance-loading rail scale or external factors, thereby improving the detection precision of the ultra-unbalance-loading rail scale.
Next, the description is combinedDrawingsThe structure and the working principle of each component of the overload and unbalanced load detection balance car are explained in detail one by one.
Bonding ofFIGS. 1 and 2It can be known that carriage C is similar with current rail vehicle freight train carriage, including roof board, vehicle bottom plate, front end plate, rear end plate, left side board and the right side board that links firmly. . In addition, the connection mode of the bogie and the carriage C is the same as that of the existing railway vehicle, and the connection mode can be completely realized by the person skilled in the art based on the prior art, so the description is omitted here.
As shown in fig. 3The weight positioning mechanism comprises a front frame FF, a left frame FL, a rear frame FB, a right frame FR, a plurality of transverse partition plates TB and a plurality of longitudinal partition plates LB., wherein the four frames are sequentially and fixedly enclosed to form a rectangular frame matched with the shape of the bottom plate of the carriage C, the length direction of the rectangular frame extends longitudinally, the plurality of transverse partition plates TB and the plurality of longitudinal partition plates LB divide the interior of the rectangular frame into 54 weight grids CE distributed in 3 longitudinal rows × 18 in a transverse array mode, and the 54 weight grids CE are symmetrically arranged relative to the transverse central line and the longitudinal central line of the carriage C.
It should be noted that the specific number and arrangement of the weight cells CE in this embodiment are only an array of the schematic illustration of the weights BW, and on the premise that the normal load-bearing state is satisfied and the total weight of the weights BW in the carriage C is symmetrically arranged along the horizontal center line and the longitudinal center line of the carriage C, according to the vehicle model and the weight of each weight BW, a person skilled in the art can adaptively adjust the arrangement array of the weights BW.
Further, a front frame FF, a left frame FL, a rear frame FB and a right frame FR of the weight positioning mechanism are all frame structures formed by splicing a plurality of plates. The four frame structures of the weight positioning mechanism are basically the same and are combined at presentAs shown in fig. 4AndFIG. 5 is a drawingThe structure of these four frames is illustrated by taking the left frame FL as an example, wherein 4 andFIG. 5Respectively showFIG. 3A-A and B-B of (A) to a sectional structureDrawing (A)
As shown in fig. 4The left frame FL comprises a square frame formed by enclosing a high inner vertical plate FL1, a low outer vertical plate FL2 and a horizontal top plate FL3,and a plurality of reinforcing ribs FL4 fixedly connected with the upper surface of the horizontal top plate FL3 and the outer surface of the high inner vertical plate FL1 and arranged at intervals in sequence along the longitudinal direction.
It can be understood that the frame formed by assembling the plurality of plates has the characteristics of simple processing technology and high strength, and can bear larger impact load, so that the arrangement safety and reliability of the weights BW can be ensured.
Further, each weight cell CE and the corresponding weight BW are positioned by the corresponding positioning post CE1 and positioning hole BW1, specifically,as shown in fig. 5As shown, weight BW bottom has two at least locating hole BW1, and the bottom of weight check CE links firmly with it looks adaptation and the reference column CE1 that corresponds the setting correspondingly, and weight BW is put in weight check CE through this locating hole BW1 and reference column CE 1. So set up, both can improve putting efficiency of weight BW and can prevent the drunkenness of detection process weight BW again, can improve to a certain extent and detect the precision.
It can be understood that on the basis of meeting the requirements of the positioning function, the processing and the assembling process, the positioning hole BW1 and the positioning column CE1 can be arranged in the opposite direction, that is, the positioning hole BW1 is arranged on the bottom plate of the weight grid CE, and the positioning column CE1 is arranged at the bottom of the weight BW.
As mentioned above, the lifting device can move any weight BW in the weight positioning mechanism to a designated position in the car C, so as to simulate the conditions of overload, unbalance loading and/or overload and unbalance loading of the rail vehicle. Next, the description is combinedDrawingsThe concrete structure and the working principle of the hoisting device are explained.
As shown in fig. 6Shown in the specification, theIllustration of the drawingsGo out of the main view structure of the hoisting deviceDrawing (A). The hoisting device comprises a main body, a hook 3, a telescopic hoisting arm 2 and a hoisting mechanism (a)In the drawingsNot shown), running gear(s)In the drawingsNot shown), a swing mechanism (In the drawingsNot shown), telescoping mechanism(s) ((ii)In the drawingsNot shown) and two parallel rails 75. Wherein, two parallel rails 75 extend along the longitudinal direction and are fixedly connected to the left and right side plates of the carriage C through the supporting bracket SF, and the main body can follow the two parallel rails through the traveling mechanismThe way 75 traveles, and flexible davit rotationally connects in the main part through rotation mechanism, and telescopic machanism is used for driving a plurality of jibs in the flexible davit and stretches out and draws back relatively, and lifting hook 3 connects in flexible davit through hoisting mechanism liftable ground to hang weight BW from weight check CE in. For a better understanding of the specific structure of the lifting device, please refer to the sameFIG. 7AndFIG. 8WhereinFIG. 7Show thatFIG. 6Side view ofDrawing (A)FIG. 8Show thatFIG. 6A-A direction cross-sectional structure ofDrawing (A)
Then, combineFIG. 9AndFIG. 10 shows a schematic view of aThe lifting device and its cooperation with the track will be described in detail. Wherein,FIG. 9Showing a partial structural representation of an assembly of a track and a carriageDrawing (A)FIG. 10 shows a schematic view of aShow thatFIG. 9Is viewed from A-A directionDrawing (A)
Bonding ofFIG. 9AndFIG. 10 shows a schematic view of aIt can be seen that the two parallel rails 75 of the lifting device are respectively and fixedly connected to the left side plate and the right side plate of the carriage C through a plurality of supporting frames SF sequentially arranged along the longitudinal direction at intervals. Since the two rails 75 are connected to the corresponding side plates of the car C in the same manner, the two rails are now joinedFIG. 11AndFIG. 12The connection relationship between the track 75 and the car C will be described by taking the left track 75 as an example. Wherein,FIG. 11Show thatFIG. 9Schematic of B-B direction of sectional structureDrawing (A)FIG. 12Show thatFIG. 11Partial enlargement at CDrawing (A)
As shown in fig. 11AndFIG. 12As shown, the support frame SF includes a horizontal support plate SF1 fixedly connected to the left side plate and an inclined support plate SF2, the inclined support plate SF2 is located below the horizontal support plate SF1 and is fixedly connected to the free end of the horizontal support plate SF1, and the rail 75 is fixedly connected to the horizontal support plate SF 1. Obviously, the left side board, the horizontal support board SF1 and the inclined support board SF2 are fixedly connected to form a tripod structure, and the triangular support has the characteristics of simple structure and strong bearing capacity.
Further, in order to ensure the walking safety and reliability of the hoisting device,as shown in fig. 9As shown, stoppers SB are provided at both front and rear ends of the support frame SF. In order to facilitate a better understanding of the stopThe detailed structure of the component SB is described in the followingFIG. 13The product isIllustration of the drawingsGo out ofFIG. 10 shows a schematic view of aPartial enlargement of the structure at DDrawing (A)
As shown in fig. 13As shown, the stopper SB includes a stopper standing plate SB1 fixed to the i-beam by a connecting plate and a bolt assembly, and a stopper block SB2 fixed to the stopper standing plate SB1 by a bolt assembly, and the stopper plate abuts against the main body or the traveling mechanism of the lifting device to stop the lifting device from moving forward along the rail 75.
It should be noted that, in this embodiment, each rail 75 is formed by splicing an i-beam and a bar fixed to the upper end of the i-beam. It is to be understood that the structure of the rail 75 is not limited to the above-described structure, and any structure commonly used in the art may be adopted, so long as the function of moving the support body 1 along a fixed trajectory is satisfied.
Then, combineFIG. 14ToFIG. 16The specific mechanisms of the main body and the traveling mechanism of the lifting device and the assembly relationship between the two will be described in detail. Wherein,FIG. 14ToFIG. 16Respectively shows the structural schematic of the track, the main body and the running mechanismDrawing (A)
As shown in fig. 14As shown, the traveling mechanism includes four traveling wheels 71 rotatably connected to the main body 1 by rotary bearings, and the four traveling wheels 71 are divided into two groups and arranged in bilateral symmetry with respect to the longitudinal direction of the rail 75. The two rear road wheels 71 synchronously rotate through a driving motor M, a coupling 73 and a transmission shaft 72, the driving motor M drives the transmission shaft 72 to rotate through a speed reducer, and the transmission shaft 72 is in transmission connection with shaft ends of the left road wheel 71 and the right road wheel 71 through the coupling 73. Similarly, the two travelling wheels 71 at the front end of the main body 1 are driven by a motor M, a coupling 73, a transmission shaft 72 and the like. For better understanding of the specific structure of the running mechanism, please refer to the structure togetherFIG. 15 shows a schematic view of aAndFIG. 16
The road wheels 71 have guide grooves into which the bar steels on the rails 75 are fitted, and the left and right shaft ends of the road wheels 71 are rotatably coupled to the main body 1 through bearings.
Further, combiningFIG. 14ToFIG. 16It can be known, main part 1 includes roof 11, bottom plate 12 and four U style of calligraphy channel-section steels 13 are assembled and are formed, wherein, four U style of calligraphy channel-section steels 13 are equallyd divide for corresponding two sets of that set up with two tracks 75, two channel-section steel clearance arrangements and notch between them are horizontal outwards in opposite directions in every a set of, the last horizontal plate and the 11 welds of roof of U style of calligraphy channel-section steel 13 link firmly, its horizontal plate and bottom plate 12 welds and links firmly under it, the dead eye has been seted up to its vertical board, the axle head of walking wheel 71 is rotationally connected on main part 1 through the bearing of.
The main body 1 is a box body structure formed by assembling standard plates and has the characteristics of low manufacturing cost, light weight and the like. It will be appreciated that the body 1 may also be cast or solid in construction, provided that it meets the load-bearing requirements, machining and assembly process requirements of the body 1.
Further, bondingFIG. 14ToFIG. 16It will be appreciated that in order to prevent tipping of the vehicle during suspended load travelling, in this embodiment there is provided an anti-roll wheel 74 located below each travelling wheel 71, the anti-roll wheel 74 being rotatably journalled on the main body 1 by bearings and located below the lower limiting surface of the i-steel of the track 75.
Then, combineFIG. 17ToFIG. 21The detailed description will be given of the specific mechanisms of the telescopic boom and the telescopic mechanism of the lifting device and the assembling relationship between the two mechanisms. Wherein,FIG. 17AndFIG. 18Respectively shows the front view and the side view structure of the assembly body of the main body, the telescopic lifting arm and the telescopic mechanismDrawing (A)FIG. 19ToFIG. 21Respectively showFIG. 17A-A, B-B and C-C are schematic in cross-sectional structureDrawing (A)
As shown in fig. 17As shown, the telescopic boom 2 comprises an outer joint arm 21, a middle joint arm 22 and an inner joint arm 23 which are sequentially sleeved, and the telescopic mechanism is used for driving the three joint arms in the telescopic boom 2 to relatively stretch so as to adjust the length of the telescopic boom 2. The outer joint arm 21, the middle joint arm 22 and the inner joint arm 23 of the telescopic lifting arm 2 are spliced by welding plate piecesThe assembled structure is a cylindrical structure with a square cross section. In order to facilitate a better understanding of the specific structure of the triple-jointed arm of the telescopic lifting arm.
As shown in fig. 19As shown in fig. 21, the relative sliding between two adjacent knuckle arms in the telescopic jib 2 is realized by a sliding block, and specifically, a plurality of sliding blocks S are fixedly connected to the upper and lower sliding surfaces of at least one of the two adjacent knuckle arms.
Further, the pure sliding fit relationship causes problems of a large amount of wear between the mating surfaces and poor smoothness of the sliding process. In this embodiment, the two adjacent knuckle arms can also be in rolling fit relationship via the roller T.
In particular, the amount of the solvent to be used,as shown in fig. 17As shown, a roller T is rotatably connected to both the outer joint arm 21 and the intermediate joint arm 22, and the intermediate joint arm 22 moves in the telescopic direction relative to the outer joint arm 21 via the roller T provided on the outer joint arm 21, and similarly, the inner joint arm 23 moves in the telescopic direction relative to the outer joint arm 21 via the roller T provided on the intermediate joint arm 22. For better understanding of the relationship between the three-section arms by the rolling of the roller, please refer to the same referenceFIG. 2223, 25, 26, 27 and 29, wherein,FIG. 22AndFIG. 23 shows a schematic view of a display panelRespectively showing the front view and the top view of the outer joint armDrawing (A)FIG. 25ToFIG. 27Respectively show the front view, the top view and the bottom view of the inner knuckle armDrawing (A)FIG. 29Show thatFIG. 25Is shown in a B-B cross-sectional structureDrawing (A)
The telescopic lifting arm 2 realizes the relative movement relationship between the three sections of arms through the sliding and rolling composite matching relationship, so that the cost caused by adopting a pure rolling mode can be reduced, the abrasion loss between the matching surfaces of the adjacent sections of arms caused by the pure sliding matching mode can be reduced, and the telescopic smoothness is improved.
For a continuation of the disclosureFIG. 17AndFIG. 18It can be seen that the telescopic mechanism comprises a drive unit and two sets of protracting and retracting assemblies arranged in bilateral symmetry with respect to the telescopic direction of the telescopic lifting arm 2.
For a continuation of the disclosureFIG. 17Each set of extension assemblies includes an extension pull 41 and an extension pulley 42, wherein the extension pulley 42 is rotatably attached to the side plate near the forward end of the intermediate link arm 22 by a fixed shaft, bearing assembly, bolt assembly, or the like. Specifically, the fixed shaft passes through a shaft hole 22a formed in a side plate of the intermediate link arm 22 and is fixedly coupled to the side plate, and the protruding pulley 42 is rotatably coupled to the fixed shaft via a bearing assembly. One end of the extension pulling member 41 is hinged to the rear end of the outer link arm 21, and the other end thereof passes around the extension pulley 42 and is fixed to the rear end of the inner link arm 23. For better understanding, the connection between the extended pulley 42 and the intermediate link arm is shown together with reference toFIG. 19
Similarly, each set of retraction assemblies includes a retraction puller 43 and a retraction pulley 44, wherein the retraction pulley 44 is rotatably attached to the base plate 12 near the rear end of the intermediate link arm 22 by a fixed shaft, a bearing assembly and a bolt assembly, etc., specifically, the fixed shaft is attached to the base plate 12 of the intermediate link arm 22, and the retraction pulley 44 is rotatably attached to the fixed shaft by a bearing assembly. The retraction retractor 43 is hinged at one end to the rear end of the inner link arm 23 and at the other end passes around the retraction pulley 44 and is attached to the front end of the outer link arm 21. For better understanding, the connection of the retraction pulley 44 to the intermediate link arm 22 is provided, as is seen inFIG. 21
As shown in fig. 17AndFIG. 18In addition, in order to realize the meshing relationship of the gear 45 and the rack 46, a sliding chute a extending along the telescopic direction is formed in the bottom plate 12 of the outer joint arm 21, and the gear 45 and the rack 46 realize the meshing relationship through the sliding chute a so as to drive the middle joint arm 22 to reciprocate relative to the outer joint arm 21. For better understanding of the position of the rack 46 and the opening of the chute, please refer to the position togetherFIG. 23 shows a schematic view of a display panel25 and 26.
It will be appreciated that the drive unit for driving the intermediate arm 22 to reciprocate relative to the outer arm 21 is not limited to the above-described configuration, and that the drive unit may employ other drive means commonly used in the art for hydraulic control systems.
The telescopic principle of the telescopic lifting arm 2 under the action of the telescopic mechanism is as follows: starting the motor M when the telescopic lifting arm 2 is in the retraction state, and driving the gear 45 to rotate anticlockwise (the anticlockwise is set by taking the direction vertical to the paper as a reference), so that the rack 46 drives the middle knuckle arm 22 to move forwards relative to the outer knuckle arm 21; meanwhile, the extension pulling piece 41 pulls the outer joint arm 21 to extend forwards relative to the inner joint arm 23 under the pulling action of the extension pulley 42, because the outer joint arm 21, the middle joint arm 22 and the inner joint arm 23 can extend and retract relatively, the extension pulley 42 is rotatably connected to the middle joint arm 22, one end of the extension pulling piece 41 tensioned by the extension pulley 42 is fixedly connected with the rear end of the inner joint arm 23, and the other end of the extension pulling piece is fixedly connected with the rear end of the outer joint arm 21, the telescopic lifting arm 2, the extension pulley 42 and the extension pulling piece 41 are matched to form a complete movable pulley mechanism, and according to the principle of the movable pulley mechanism, the extension length of the inner joint arm 23 relative to the outer joint arm 21 is twice the extension length of the middle joint arm 22 relative to the outer joint arm 21, so that the synchronous extension of the middle joint arm 22 and the inner joint arm 23 relative to the outer joint arm 21 is skillfully realized.
In the same way, the telescopic boom 2, the extending pulley 42 and the extending traction member 41 are also matched to form a complete movable pulley mechanism. When the gear 45 is rotated clockwise by changing the direction of the motor M, the rack 46 engaged therewith moves the intermediate link arm 22 rearward relative to the outer link arm 21 until it is completely retracted, and at the same time, the retraction pulling member 43 pulls the inner link arm 23 rearward relative to the intermediate link arm 22 until it is completely retracted.
In consideration of the pulling strength, etc., the extending pulling member 41 and the retracting pulling member 43 preferably use the existing chains, and of course, on the premise of satisfying the pulling strength required by the pulling three-link arm for extending or retracting, the extending pulling member 41 and the retracting pulling member 43 may also use the steel wire rope as the pulling chamber.
Further, in the present invention,as shown in fig. 18As shown, the stretching assembly and the retracting assembly are two groups which are arranged along the stretching direction in a bilateral symmetry manner, so that the stability and the reliability of the stretching motion of the telescopic lifting arm 2 can be ensured. It will be appreciated that the specific number of reach and retract assemblies may be unlimited, provided that the telescopic function of the telescopic boom 2 is driven and the assembly process requirements are met.
In addition, according to the specific orientation of the weight BW relative to the lifting device, the telescopic length of the telescopic lifting arm 2 is adjusted by controlling the rotating speed of the motor M, so that the lifting equipment can lift the weights BW at different positions without moving the main body 1, and the application place of the lifting device is improved.
It should be noted that, in the present embodiment, the telescopic boom arm only includes three sections of arms, and the three sections of arms cooperate with the driving unit, the extending assembly, the retracting assembly, and the like of the telescopic mechanism to form a movable pulley mechanism, so as to achieve synchronous extension and retraction of the middle section of arm and the inner section of arm relative to the outer section of arm. It is understood that the telescopic boom may also comprise four-section arms, five-section arms, etc. different from the number of arms shown in the present embodiment.
For example, when the telescopic boom comprises four articulated arms, namely a first articulated arm, a second articulated arm, a third articulated arm and a fourth articulated arm (named in the order from the outside to the inside), a movable pulley mechanism is formed between three adjacent articulated arms of the telescopic boom through a telescopic mechanism.
Specifically, the front end and the rear end of the second knuckle arm are respectively rotatably connected with an extending pulley 42 and a retracting pulley 44, one end of an extending traction piece 41 is hinged with the first knuckle arm, the other end of the extending traction piece is hinged with the third knuckle arm and tensioned by the extending pulley 42, one end of a retracting traction piece 43 is hinged with the first knuckle arm, and the other end of the retracting traction piece is hinged with the third knuckle arm and tensioned by the retracting pulley 44; similarly, the front end and the rear end of the third arm section are respectively rotatably connected with an extending pulley 42 and a retracting pulley 44, one end of the extending traction piece 41 is hinged with the first arm section, the other end of the extending traction piece is hinged with the third arm section and tensioned by the extending pulley 42, one end of the retracting traction piece 43 is hinged with the first arm section, and the other end of the retracting traction piece is hinged with the third arm section and tensioned by the retracting pulley 44.
So set up, when drive unit drive second festival arm is flexible for first festival arm, third festival arm is flexible for second festival arm, and fourth festival arm is flexible for third festival arm, then makes the synchronous flexible of four sections arms in the flexible arm-lifting arm. That is, when the telescopic boom raising arm includes a plurality of knuckle arms which are sequentially sleeved, wherein the front end and the rear end of the middle knuckle arm of every adjacent three knuckle arms (now, the outer knuckle arm, the middle knuckle arm and the inner knuckle arm are matched, and the three knuckle arms in the specific embodiment are not specifically referred to herein) are respectively rotatably connected with the extending pulley 42 and the retracting pulley 44, the two end portions of the extending pulling member 41 are respectively connected with the outer knuckle arm and the inner knuckle arm and tensioned by the extending pulley 42, and the two end portions of the retracting pulling member 43 are also respectively connected with the outer knuckle arm and the inner knuckle arm and tensioned by the retracting pulley 44.
Of course, the telescopic boom may also only include two sections of arms, and the telescopic boom can be driven by a hydraulic system, for example, the outer section of arm is fixedly connected with the cylinder body of the hydraulic cylinder, the inner section of arm is connected with the piston rod of the hydraulic cylinder, and the telescopic boom can be extended and retracted by controlling the extension and retraction of the hydraulic cylinder.
Then, combineFIG. 30AndFIG. 31The specific mechanisms and the assembly relationship among the main body of the lifting device, the telescopic lifting arm and the swing mechanism will be described in detail. Wherein,FIG. 30AndFIG. 31Respectively shows the specific mechanisms of the main body, the telescopic lifting arm and the slewing mechanism and the schematic structure of the main view and the overlook of the assembly of the three mechanismsDrawing (A)
Bonding ofFIG. 30AndFIG. 31It can be known that the swing mechanism of the lifting device comprises a motor M and a swing support 51, wherein the inner ring of the swing support 51 is fixedly connected with the main body 1 through a main body connecting flange 52, the outer ring thereof is also fixedly connected with the outer knuckle arm 21 of the telescopic lifting arm 2 through a telescopic lifting arm connecting flange 53, and the motor M is fixedly connected with the main body 1 and is used for driving the outer ring of the swing support 51 or the telescopic lifting arm connecting flange537 to effect a swivelling movement of the telescopic boom 2 relative to the main body 1.
Then, combineFIG. 32The details of the mechanism of the hoisting device and its assembly relationship with both the hook 3 and the telescopic boom will be described in detailIllustration of the drawingsGoes out the main view structure schematic of the lifting hook 3, the telescopic lifting arm and the lifting mechanismDrawing (A)
As shown in fig. 32It is shown, hoisting device's hoisting mechanism includes lifting rope 61, reel 62, motor M and a plurality of leading wheel G, wherein, reel 62 rotationally connects on flexible lifting arm 2's outer knuckle arm 21, motor M links firmly on flexible lifting arm 2's outer knuckle arm 21 through motor connecting plate 47 and bolt assembly and is used for driving reel 62 to rotate, lifting rope 61 one end is fixed and is convoluteed on reel 62, the other end is walked around in proper order and is set up behind the leading wheel G on outer knuckle arm 21 and inner knuckle arm 23, pass again and set up the lifting rope who passes hole 23a on inner knuckle arm 23 bottom plate, walk around the leading wheel G on lifting hook 3, finally with outer knuckle arm 21 fixed connection. Wherein, every leading wheel G all passes through bearing rotatable coupling with corresponding subassembly, and every leading wheel G periphery wall all sets up the guide way of holding lifting rope 61 to prevent that lifting rope 61 from struggling to take off.
To facilitate a better understanding of the specific structure of the guide wheels, reference is now made toFIG. 24And 33 to 35, respectively, the specific mechanism of the guide wheel on the outer joint arm and the guide wheel on the inner joint arm will be described in detail, wherein,FIG. 24Show thatFIG. 22A-A direction of the sectional structure ofDrawing (A)FIG. 33AndFIG. 34Respectively show the main view and the upward view structure of the inner knuckle armDrawing (A)FIG. 35 is a schematic view of aShow thatFIG. 33A-A direction of the sectional structure ofDrawing (A)
As shown in fig. 24As shown, the guide wheel G disposed on the outer arm 21 includes a shaft sleeve having a receiving groove for the lifting rope 61 and a fixed shaft fixedly connected to two side plates of the outer arm 21, and the shaft sleeve is rotatably connected to the fixed shaft through a bearing.
Bonding ofFIG. 33ToFIG. 35 is a schematic view of aShown disposed on the inner joint arm 23The guide wheel G comprises a fixed shaft fixed on two side plates of the inner joint arm 23 and two bearings arranged on the fixed shaft, inner rings of the two bearings are fixed on the fixed shaft through shaft sleeves and left and right baffle plates arranged at intervals along the length direction of the fixed shaft, the guide wheel G made of wear-resistant materials is sleeved outside the inner rings of the two bearings, and a circumferential guide groove used for containing the lifting rope 61 is formed in the guide wheel G.
In addition, combineFIG. 24AndFIG. 35 is a schematic view of aSpecifically, the guide wheels G of the inner arm 23 are coaxially provided, and the hook 3 also has two coaxially provided guide wheels G corresponding thereto, and the lifting rope 61 passes around the inner arm 23 and the two guide wheels G on the hook 3. Specifically, the lifting rope 61 bypasses the guide wheel G on the outer joint arm 21 and extends into the inner joint arm 23, then bypasses the first guide wheel G of the inner joint arm 23 and then passes through the lifting rope 61 through the hole and bypasses the first guide wheel G, then extends upward and again passes through the lifting rope 61 through the hole on the bottom plate 12 of the inner joint arm 23, and then bypasses the second guide wheel G of the inner joint arm 23 and then extends downward and then passes through the lifting rope 61 through the hole and bypasses the second guide wheel G of the lifting hook 3, and finally is fixedly connected with the outer joint arm 21 of the telescopic lifting arm 2.
The hoisting device provided by the specific embodiment integrates multiple functions of walking, rotating, lifting arm stretching and the like, can lift the weight BW at any position by controlling the rotating mechanism, the stretching lifting arm 2 and/or the traveling mechanism and the like according to the actual position of the weight BW, has a greatly expanded application range compared with the traditional hoisting device, and can meet the hoisting operation at different positions in various occasions.
Finally, it should be noted that the hook 3 of the lifting device may be any one of the prior art.
Further, at least one of the left and right side plates of the vehicle compartment C is provided with a side door, and at least one of the front and rear end plates has an end door so that the telescopic boom 2 is extended from the side door or the end door to the outside of the vehicle compartment C, and at least one of the end door and the side door is a sliding plug door.
Next, the description is combinedDrawingsIs/are as followsFIG. 36ToFIG. 40The specific structure of the sliding plug door is described in detail, wherein,FIG. 36Showing a structural schematic of a sliding plug door provided by the present inventionDrawing (A)FIG. 37Show thatFIG. 36Structural indication of unlocking state of middle handle locking deviceDrawing (A)FIG. 38Show thatFIG. 36Structural indication of locking state of middle handle locking deviceDrawing (A)FIG. 39 showsShowing a structural schematic of a handle lock release handleDrawing (A)FIG. 40Showing a structural schematic of a handle locking device locking a handleDrawing (A)
The sliding plug door comprises a door body 81 and a door body locking device 83, and the door body 81 of the sliding plug door is connected with a door frame 82 of a carriage. The door lock device 83 is driven by a handle 831 to lock the door frame 82 with the door post 811 of the vehicle compartment.
In addition, the sliding plug door further includes a handle lock device 84 having two operation states of locking and unlocking, in which the handle lock device 84 restricts the rotation of the handle 831; in the unlocked state, the handle 831 is free to rotate.
When the vehicle runs, the handle 831 is locked by the handle locking device 84, so that the rotation looseness of the handle due to vibration of a carriage and the like is prevented, and the automatic opening of a vehicle door and the scattering of goods in the vehicle are prevented. Therefore, the sliding plug door in the embodiment ensures that the vehicle has higher driving safety, and meanwhile, goods in the vehicle can be prevented from being stolen.
Meanwhile, when the door needs to be opened for loading and unloading goods and the like, the handle locking device 84 controls the handle 831 to unlock so that the handle can rotate freely, and the door is opened.
In particular, the amount of the solvent to be used,as shown in fig. 37AndFIG. 38As shown, the handle locking device 84 includes a limiting portion 841 and a base 842 connected to each other, wherein the base 842 is fixed to the door 81, the limiting portion 841 is locked to the base 842 in a locked state, the limiting portion 841 limits the rotation of the handle 831 in the locked state, and the limiting portion 841 is movable or rotatable relative to the base 842 in an unlocked state to release the limitation of the rotation of the handle 831.
It should be understood that the handle locking device 84 in this embodiment is not limited to be implemented by the limiting portion 841 and the base 842, and the handle 831 may be provided with a mounting hole, and a limiting member such as a bolt may be installed in the mounting hole to fix the bolt. However, the handle 831 has a mounting hole, so that the strength of the handle is greatly reduced, and meanwhile, the bolt needs to be installed in the mounting hole every time the handle is locked, and the bolt needs to be taken out of the mounting hole every time the handle is unlocked, so that the handle locking device has a complex structure and is inconvenient to operate.
Furthermore, the limiting portion 841 is hinged to the base 842, and the limiting portion 841 and the base 842 are respectively provided with a first locking hole 8431 and a second locking hole 8441; in addition, the handle lock 84 includes a tapered end. In operation, the limiting portion 841 rotates relative to the base 842 to make the first locking hole 8431 and the second locking hole 8441 overlap with each other, and at the same time, the lock head is locked by the first locking hole 8431 and the second locking hole 8441, and the handle locking device 84 is in a locked state. When the door needs to be opened, the lock head is firstly opened and taken out of the first locking hole 8431 and the second locking hole 8441, then the limiting part 841 rotates relative to the base 842, and the handle locking device 84 is unlocked.
It is apparent that the handle lock means 84 does not necessarily include a locking head, and a connection shaft may be inserted into the first and second locking holes 8431 and 8441 to restrict the rotation of the stopper 841. However, in the present embodiment, when the two lock holes are locked by the lock head, the two lock holes can only be unlocked by the matching key, so that the lock handle 831 has a function of preventing theft, and based on this, the lock head is preferably included in the present embodiment.
Furthermore, the limiting portion 841 is provided with a first lifting lug 843, the first lifting lug 843 is provided with the first locking hole 8431, the base 842 is provided with a second lifting lug 844, and the second lifting lug 844 is provided with the second locking hole 8441.
Specifically, the first lifting lug 843 and the limiting portion 841, and the second lifting lug 844 and the base 842 may be integrally formed or welded, and in this embodiment, the welding manner is adopted based on the fastening performance of the connection and the purpose of convenient operation.
Of course, the two locking holes may be respectively disposed on the limiting portion 841 and the base 842, but in this embodiment, when the two locking holes are respectively disposed on the corresponding lifting lugs, the strength of the limiting portion 841 and the base 842 can be ensured, and the service life of the device can be prolonged.
Specifically, the limiting portion 841 includes a fixing plate 8411 and a U-shaped plate 8412 which are welded to each other, and are vertically distributed. The fixing plate 8411 is hinged to the base 842, so that the limiting portion 841 vertically rotates relative to the base 842, and the second lifting lug 844 is arranged on one side of the fixing plate 8411 away from the door body 81 and welded to the door panel of the door body 81 at one end facing the door body 81, so that when the handle locking device 84 works, the second lifting lug 844 always keeps still. The first lifting lug 843 is arranged on one side of the fixing plate 8411 facing the door body, and when the limiting portion 841 is in a locking state, the first lifting lug 843 and the second lifting lug 844 are overlapped with each other.
Meanwhile, the U-shaped plate 8412 is arranged along the axial direction of the handle 831: (As shown in fig. 40In the vertical direction shown) and, in the locked position, the handle 831 is located within a U-shaped slot of the U-shaped plate 8412,as shown in fig. 40As shown, the handle 831 is locked by restricting vertical rotation of the handle 831 by both side walls of the U-shaped plate 8412.
In particular, the amount of the solvent to be used,FIG. 36The door locking device 83 is arranged in the door panel of the door 81, the handle 831 is positioned outside the door panel of the door 81 and is connected with the door locking device 83 through a screw rod, and a worker controls the door locking device 83 positioned in the door 81 through controlling the handle 831.
The handle lock 84 is also located outside the door panel of the door 81 and below the handle 831: (FIG. 39 showsAndFIG. 40The viewing angle shown).As shown in fig. 37AndFIG. 39 showsAs shown, in the unlocked state, the limiting portion 841 is in a natural state under the action of its own gravity, at this time, the first lifting lug 843 is separated from the second lifting lug 844, and the limiting portion 841 has no limiting effect on the handle 831.As shown in fig. 6AndFIG. 8As shown, in the locked state, the limiting portion 841 is rotated manuallyThe first locking hole 8431 and the second locking hole 8441 are overlapped at 180 degrees and locked by a lock head, at the moment, the handle 831 is positioned in the U-shaped plate 8412, and the two side walls limit the vertical rotation of the handle 831.
Of course, the relative positions of the limiting portion 841 and the base 842 are not limited to this, and the limiting portion 841 and the base 842 may be distributed left and right. In this embodiment, when the two are vertically distributed, the limiting portion 841 can rotate automatically in the unlocking state, and because the rotating direction of the limiting portion 841 is the same as the axial direction of the handle 831, the interference between the limiting portion 841 and the handle 831 in the rotating process can be avoided.
The limiting portion 841 is not limited to include the U-shaped plate 8412, and may have other shapes as long as it can limit the vertical rotation of the handle 831.
Further, in the present invention,as shown in fig. 37As shown, the mounting holes that communicate each other are seted up respectively with the both sides of base 842 to fixed plate 8411, and all are equipped with round pin axle 845 in the mounting hole of both sides to make spacing portion 841 rotatory around this round pin axle 845, simultaneously, this round pin axle 845 is fixed through split pin 846.
It is understood that the above-mentioned hinge connection between the limiting portion 841 and the base 842 is not limited to be realized by the pin 845, and other ways commonly used in the art, such as a hinge bolt, etc., can be adopted, and is not limited herein.
Please refer toFIG. 41 is a drawing showing-43, wherein,FIG. 41Is composed ofFIG. 36Top view ofDrawing (A)FIG. 42Is composed ofFIG. 41Partial amplification of the section IDrawing (A)FIG. 43Is composed ofFIG. 41Structural indication of matching of middle door frame and door postDrawing (A)
In the above embodiments, the cross section of the door post 811 and the cross section of the door frame 82 are trapezoidal, and the door seal 82121 is disposed between the door frame 82 and the door post 811.
In current stopper sliding door, door frame and gatepost are square tubular construction, in order to guarantee opening the door and going on smoothly of the process of closing the door, have certain clearance between the door frame and the door body, because the existence in this clearance for the vehicle can make stopper sliding door produce vibrations when the operation, and this vibrations cause a body and a door frame striking, makes the two produce fatigue damage, reduces stopper sliding door's life. Meanwhile, the existence of the gap also causes the sealing effect of the sliding plug door to be poor.
In this embodiment, the door frame 82 and the door post 811 both adopt a trapezoidal pipe structure, and a door seal 821 is arranged between the two, based onFIG. 41At the view point of-43, when the sliding plug is closed, the door post 811 moves vertically relative to the door frame 82 and presses the door seal 821, so that the door frame 82 and the door post 811 are sealed, and meanwhile, the vibration between the two is reduced, and the service life of the sliding plug is prolonged.
In this embodiment, because door frame 82 and door column 811 are the trapezoidal tube structure, when the sliding plug door was closed, compare in prior art door frame and door column and be the structure of rectangular pipe, this trapezoidal tube structure of mutually supporting can play the effect of direction, need not strictly aim at when closing the door and can close, guarantee that this sliding plug door closes smoothly. In addition, the first and second substrates are,as shown in FIG. 43In the view shown, the door 81 is along when the sliding plug is closedFIG. 11Moving up from center to bottom, the gap between the door frame 82 and the door post 811 gradually decreases. Thus, the cooperating trapezoidal tube structure further improves the seal between the door frame 82 and the door post 811.
Further, the door frame 82 is provided with a stopper 822 facing the door post 811. The stopper 822 is used to restrict the relative position between the door frame 82 and the door post 811 when the sliding plug is closed, thereby preventing the door seal 821 from being crushed when the gap therebetween is too small.
The sliding plug door in the above embodiments is opened according to the following process: first, the handle lock 84 is unlocked toAs shown in fig. 39In the illustrated state (the unlocking process is as described above), the handle 831 is freely rotated, and the door locking device 83 is controlled by the rotation of the handle 831, so that the door frame 82 and the door post 811 are unlocked by the latch (see the background art for the unlocking process of the door locking device 83),as shown in fig. 11The view angle is shown, when the door 81 moves up and down, the door 81 moves down more thanWhen the thickness of the door 81 is a distance, the door 81 is moved out of the door frame 82, and at this time, the door 81 can slide left and right along the rail: (As shown in fig. 36The view shown), the opening of the sliding door is complete. The closing process of the sliding plug door is opposite to the opening process, and the details are not repeated here.
The present invention also provides a handle lock device 84 of a sliding plug door for locking or unlocking a handle; the handle locking device 84 includes a limiting portion 841 and a base 842 connected with each other, wherein the base 842 is fixed on the door 81 of the sliding plug door. The handle lock device 84 has two operation states, a lock state in which the stopper 841 is locked to the base 842, a lock state in which the stopper 841 restricts the rotation of the handle 831, and an unlock state in which the stopper 841 is movable or rotatable with respect to the base 842 to release the restriction of the rotation of the handle 831.
It is understood that the handle locking device 84 is the handle locking device 84 described in any of the above embodiments, and the structure and advantages thereof are as described above, and are not described herein again.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (25)

1. The super-unbalance-load balance detecting vehicle for the rail vehicle is characterized by comprising a vehicle body, a hoisting device and a plurality of weights (BW) arranged in a carriage of the vehicle body according to a preset array, wherein the hoisting device is arranged in the carriage and is used for hoisting and moving any weight (BW) to a specified position so as to simulate overload and super-unbalance-load working conditions of the rail vehicle.
2. The ultra-bias load-detecting and weighing-balance-detecting vehicle of claim 1, wherein a plurality of weights (BW) are placed in the carriage through a weight positioning mechanism, the weight positioning mechanism comprises a square frame matched with the shape of the carriage bottom plate (12), and a transverse partition plate (TB) and a longitudinal partition plate (LB) which divide the square frame into a plurality of weight lattices (CE), and the plurality of weight lattices (CE) are symmetrically distributed relative to the longitudinal center line and the transverse center line of the carriage (C).
3. The ultra-offset load-detecting balance car according to claim 2, wherein each of the square frames comprises a high inner vertical plate (FL1), a low outer vertical plate (FL2) and a horizontal top plate (FL3) which are fixedly connected, and a plurality of reinforcing ribs (FL4) fixedly connected with both the upper surface of the horizontal top plate (11) (FL3) and the outer surface of the high inner vertical plate (FL1), and the plurality of reinforcing ribs (FL4) are sequentially arranged at intervals along the longitudinal direction.
4. The unbalanced load balance check vehicle according to claim 2, wherein the weight (BW) and the weight grid (CE) are positioned by a positioning column (CE1) and a positioning hole (BW1) which are matched with each other, one of the positioning column (CE1) and the positioning hole (BW1) is disposed on the weight (BW), and the other is disposed on the weight grid (CE).
5. The ultra-offset load balance testing vehicle according to any one of claims 1 to 4, wherein the hoisting device comprises;
two rails (75) extending in the longitudinal direction and fixedly connected to two side plates of the carriage (C) respectively;
a main body (1) movable along the rail (75) by a traveling mechanism;
the telescopic lifting arm (2) is rotatably connected to the main body (1) through a rotating mechanism;
the telescopic mechanism is used for driving the knuckle arms in the telescopic lifting arms (2) to relatively stretch;
and the lifting hook (3) is connected to the telescopic lifting arm (2) in a lifting manner through a lifting mechanism.
6. The unbalanced load detection and balance detection vehicle as claimed in claim 5, wherein each of the rails (75) is fixed to the corresponding side plate by a plurality of Support Frames (SF), and the plurality of Support Frames (SF) are sequentially arranged at intervals along the longitudinal direction; the Supporting Frame (SF) comprises a horizontal supporting plate (SF1) and an inclined supporting plate (SF2), wherein the horizontal supporting plate (SF1) and the inclined supporting plate (SF2) are fixedly connected with the corresponding side plates, and the inclined supporting plate (SF2) is positioned below the horizontal supporting plate (SF1) and is fixedly connected with the free end of the horizontal supporting plate (SF 1).
7. The unbalanced load detection balance car according to claim 5, wherein the lifting device further comprises Stoppers (SB) attached to front and rear ends of the rail (75) to prevent the body (1) from derailing; the stop piece (SB) comprises a stop vertical plate (SB1) and a stop block (SB2) which are fixedly connected with each other, and the stop vertical plate (SB1) is fixedly connected with the upper surface of the track (75).
8. The ultra-offset load-detecting balance car according to claim 5, characterized in that the carriage (C) has a side door and/or an end door, and the telescopic lifting arm (2) can be extended out of the carriage (C) from the side door or the end door.
9. The unbalanced load balance testing vehicle according to claim 8, wherein at least one of the side door and the end door is a sliding plug door, the sliding plug door comprises a door body (81) and a door body locking device (83), and the door body locking device (83) is driven by a handle (831) to lock the door body (81) with the carriage (C); the plug door also comprises a handle locking device (84) which has two working states of locking and unlocking, wherein in the locking state, the handle locking device (84) limits the rotation of the handle (831); in the unlocked state, the handle (831) is freely rotatable.
10. The unbalanced load detection and balance detection vehicle as claimed in claim 9, wherein the handle locking device (84) comprises a limiting part (841) and a base (842) which are connected with each other, and the base (842) is fixed on the door body (81);
in a locked state, the stopper (841) is locked to the base (842), in the locked state, the stopper (841) restricts the handle (831) from rotating, and in an unlocked state, the stopper (841) is movable or rotatable relative to the base (842) to release the restriction of the handle (831) from rotating.
11. The unbalanced loading balance detecting vehicle as claimed in claim 10, wherein the limiting portion (841) is hinged to the base (842), and the limiting portion (841) and the base (842) are respectively provided with a first locking hole (8431) and a second locking hole (8441);
the handle locking device (84) further comprises a locking head, and in a locking state, the first locking hole (8431) and the second locking hole (8441) are overlapped with each other, so that the locking head is locked with the second locking hole (8441) through the first locking hole (8431).
12. The unbalanced load balance testing vehicle as claimed in claim 11, wherein the limiting portion (841) is provided with a first lifting lug (843), the first lifting lug (843) is provided with the first locking hole (8431), the base (842) is provided with a second lifting lug (844), and the second lifting lug (844) is provided with the second locking hole (8441).
13. The unbalanced loading balance testing vehicle as claimed in claim 12, wherein the limiting part (841) comprises a fixing plate (8411) and a U-shaped plate (8412) which are welded to each other, the fixing plate (8411) is hinged to the base (842), and the first lifting lug (843) is arranged on the fixing plate (8411);
in a locking state, one end of the handle (831) is located in a U-shaped groove of the U-shaped plate (8412), and the handle (831) is limited to rotate by two side walls of the U-shaped plate (8412).
14. The unbalanced load balance detection vehicle as claimed in claim 11, wherein the two sides of the limiting portion (841) and the base (842) are respectively provided with mounting holes which are communicated with each other, and a pin (845) is arranged in the mounting holes, so that the limiting portion (841) rotates around the pin (845), and the pin (845) is locked by a cotter pin (846).
15. The unbalanced load detection and balance testing vehicle as claimed in claim 9, wherein a door frame (82) of the carriage (C) is connected with a door post (811) of the door body (81), and the cross section of the door post (811) and the cross section of the door frame (82) are trapezoidal and matched with each other;
and a sealing strip (821) is arranged between the door frame (82) and the door post (811).
16. The unbalanced load detection and balance detection vehicle according to claim 15, wherein the door frame (82) is provided with a stopper (822) facing the door post (811).
17. The ultra-offset load balance testing vehicle according to claim 5, wherein the telescopic lifting arm (2) comprises at least three sections of arms, the telescopic mechanism comprises a driving unit for driving adjacent inner sections of arms to telescope relative to the outermost sections of arms and a projecting assembly and a retracting assembly for driving each adjacent three sections of arms to telescope relative to each other, the projecting assembly comprises a projecting pulley (41) and a projecting pull (41), and the retracting assembly comprises a retracting pulley (44) and a retracting pull (43);
the front end and the rear end of the middle joint arm of the adjacent three joint arms are respectively and rotatably connected with the extending pulley (41) and the retracting pulley (44), two end parts of the extending pulling piece (41) are respectively connected with the outer joint arm and the inner joint arm of the adjacent three joint arms and tensioned by the extending pulley (41), and two end parts of the retracting pulling piece (43) are also respectively connected with the outer joint arm and the inner joint arm of the adjacent three joint arms and tensioned by the retracting pulley (44).
18. The unbalanced load detection and weighing system of claim 17, wherein the extension assembly and the retraction assembly are both provided in two sets which are arranged in bilateral symmetry with respect to the extension direction of the telescopic lifting arm (2).
19. The unbalanced load balance testing vehicle according to claim 17, wherein the driving unit comprises a gear (45) and a rack (46) engaged with each other and a motor (M) fixed to the outermost link arm, the gear (45) is fixed to an armature shaft of the motor (M), the rack (46) is fixed to the inner link arm adjacent to the outermost link arm, and the outermost link arm is provided with a sliding groove (a) extending along the engaging direction of the rack (46) and the gear (45).
20. An ultra-offset load balance testing vehicle according to claim 17, wherein said extension pull (41) and/or said retraction pull (43) is embodied as a chain.
21. The unbalanced load balance testing vehicle as claimed in claim 17, wherein the swing mechanism comprises a motor (M) and a swing support (51), an inner ring of the swing support (51) is fixedly connected to the main body (1) through a main body connecting flange (52), an outer ring of the swing support is fixedly connected to the telescopic lifting arm (2) through a telescopic lifting arm connecting flange (53), and the motor (M) drives the telescopic lifting arm (2) to swing.
22. The unbalanced load balance testing vehicle according to claim 17, wherein the lifting device further comprises a traveling mechanism, the traveling mechanism comprises a plurality of traveling wheels (71) rotatably disposed on the main body (1) and a driving member for driving the traveling wheels (71) to move along the rail (75).
23. The ultra-offset load balance testing vehicle according to claim 22, wherein the main body (1) comprises a top plate (11), a bottom plate (12) and four U-shaped channel steels (13) which are fixedly connected, the four U-shaped channel steels (13) are equally divided into two groups which are symmetrically arranged left and right along the length direction of the track (75), two U-shaped channel steels (13) in each group are arranged at intervals, the notches of the two U-shaped channel steels are transversely outward, and the traveling wheels (71) are rotatably connected with the two U-shaped channel steels (13).
24. The unbalanced load detection and balance detection vehicle of claim 22, wherein the traveling mechanism further comprises a plurality of anti-rolling wheels (74), wherein the anti-rolling wheels (74) are rotatably connected to the main body (1) and abut against the lower limiting surface of the rail (75).
25. The unbalanced load balance testing vehicle of claim 17, wherein the hoisting mechanism comprises a hoisting rope (61), a winding drum (62) rotatably connected to the outermost knuckle arm, and a driving member for driving the winding drum (62) to rotate, one end of the hoisting rope (61) is fixedly connected to and wound around the winding drum (62), and the other end of the hoisting rope is fixedly connected to the outermost knuckle arm by passing through a guide wheel (G) arranged on the outermost knuckle arm and the innermost knuckle arm, passing through a hoisting rope passing hole formed in the innermost knuckle arm, and passing through a guide wheel (G) arranged on the lifting hook (3); the outermost link arm and the middle link arm are provided with sliding grooves (A) for accommodating the lifting ropes (61).
CN201510868152.8A 2015-11-30 2015-11-30 A kind of Super leaning load inspection weighing apparatus car used for rail vehicle Active CN105383505B (en)

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