CN105381735A - Rapid stirring device capable of monitoring stirring state in real time and working method thereof - Google Patents
Rapid stirring device capable of monitoring stirring state in real time and working method thereof Download PDFInfo
- Publication number
- CN105381735A CN105381735A CN201510990630.2A CN201510990630A CN105381735A CN 105381735 A CN105381735 A CN 105381735A CN 201510990630 A CN201510990630 A CN 201510990630A CN 105381735 A CN105381735 A CN 105381735A
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- CN
- China
- Prior art keywords
- shaft
- blending bin
- stirring
- real time
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/72—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/60—Mixing solids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/213—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts characterised by the connection with the drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/214—Measuring characterised by the means for measuring
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention belongs to the technical field of mixing stirrer application, and particularly discloses a rapid stirring device capable of monitoring the stirring state in real time. The rapid stirring device is composed of a material storage assembly, a power assembly, a mixing assembly and a control assembly. The rapid stirring device capable of monitoring the stirring state in real time has the advantages that due to three feeding inlet structures on a mixing box, the feeding speed is increased and the working efficiency is improved; meanwhile, on one hand, filter screens can play a filter effect according to the difference of mixed materials, the contact time of the materials and a stirring tooth is prolonged, and the mixing quality is improved; on the other hand, a discharging outlet can be opened according to needs, the filter screens play the filter effect, discharging is carried out while mixing is conducted, and thus the mixing efficiency is improved; due to the spiral stirring tooth, the contact area of the stirring tooth and the materials is increased, and thus the mixing quality is good; a stirring shaft protection cover can isolate outside dust and the like from damaging a stirring shaft, and the radiation effect is splendid; the control assembly and a remote upper computer conduct data processing, so that remote control is realized, and the working efficiency is improved.
Description
Technical field
The invention belongs to mixing and blending machine applied technical field, be specifically related to a kind of quick agitator and the method for work thereof that can monitor stirring in real time, effectively improve the scope of application of mixer, simultaneously spirality stirrer gear realizes remote-control to powder or granule materials mixing efficiency.
Background technology
Mixer, that a kind of blade-carrying axle rotates in cylinder or groove, plurality of raw materials is uniformly mixed, make it the machine becoming a kind of mixture or suitable denseness, mixer has been divided into multiple, has forced mixer, single horizontal shaft blender, twin-shaft mixer etc., and namely mixer is mixer, usual effect because of mixer is exactly all kinds of dry powder and mortar of mix and blend, therefore is commonly called as mixer.
In actual use, because stirring the difference of stock product, it is divided into again coal mixer, cement mixer and mixed earth stirrer etc., for in powder or granule materials mixing, the mixer of existing design, its stirring efficiency low and can not limit mixing become discharging, simultaneously volume large, take factory building place etc., and the mixture operation stirring efficient, high-quality powder or granule materials cannot be met, also cannot carry out the object utilizing long-range host computer to carry out management and control to increase work efficiency, this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the invention provides a kind of quick agitator and the method for work thereof that can monitor stirring in real time.
Summary of the invention
Goal of the invention: the object of this invention is to provide a kind of quick agitator and the method for work thereof that can monitor stirring in real time, its reasonable in design, stable working state, be convenient to manipulation and mix and blend efficiency is high, volume is little simultaneously, area occupied is little, mastering component is connected with far-end host computer, carries out the requirement of remote-control.
Technical scheme: an aspect of of the present present invention provides a kind of quick agitator can monitoring stirring in real time, is made up of storing assembly, Power Component, electric hybrid module and mastering component; Described storing assembly, comprises blending bin support, and is arranged on the blending bin between blending bin support, and is separately positioned on the discharging opening of charging aperture above blending bin, below; Described Power Component, comprises the electric machine support being arranged on blending bin support side, and is arranged on the drive motors on electric machine support; Described electric hybrid module, comprise the shaft support be arranged on electric machine support, and the first locating shaft bearing sleeve, the second locating shaft bearing sleeve that are arranged on shaft support, and be arranged on the first locating shaft bearing sleeve, the second locating shaft bearing sleeve and the shaft that blending bin is positioned at blending bin inside is run through in one end, and the stirrer gear be arranged on shaft, wherein, drive motors is connected by driving-belt with shaft support; Described mastering component, comprise the shell being arranged on blending bin support one upper lateral part, and the signal dispatcher module, message processing module and the information early warning module that arrange in the enclosure, wherein, drive motors, signal dispatcher module, information early warning module are connected with message processing module respectively.
The technical program, the storing assembly of described quick agitator, also comprises and being arranged in blending bin and the filter screen be positioned at below shaft.
The technical program, the electric hybrid module of described quick agitator, also comprises and is arranged on the shaft protective cover of shaft support for dust-separation, heat radiation.
The technical program, described shaft protective cover is evenly provided with louvre; Filter screen is had respectively and detachable in described louvre.
The technical program, described charging aperture at least arranges three; Described stirrer gear is set to helical structure.
Another aspect of the present invention provides a kind of work side that can monitor the quick agitator of stirring in real time
Method, comprises the following steps, and during step (1) operation, first according to needing to be installed by detachable filter screen or remove, then powder to be mixed or granule materials being added blending bin by three different feeds mouths, closing charging aperture.Step (2) controls drive motors by mastering component again and rotates, drive motors is rotated by driving-belt interlock shaft, spirality stirrer gear on shaft carries out sufficient mixing to material, the discharging opening valve finally opened below blending bin carries out discharge, wherein, mastering component carries out data processing with host computer long-range connection.
Compared with prior art, a kind of beneficial effect can monitoring the quick agitator of stirring in real time of the present invention is: three feeding inlet structures 1, in blending bin, add charging rate, improve operating efficiency, filter screen can play a role in filtering according to the difference of compound on the one hand simultaneously, increase the time of contact of material and stirrer gear, improve mixing quality, on the other hand according to needing to open discharging opening, filter screen plays a role in filtering, limit mixing limit discharging, improves mixing efficiency; 2, spirality stirrer gear, increase the contact area with material, mixing quality is good; 3, shaft protective cover, can completely cut off extraneous dust etc. to the destruction of shaft and radiating effect is excellent; 4, mastering component and long-range host computer carry out the process of data, carry out remote-control, increase work efficiency.The present invention is reasonable in design, stable working state, easily promotes.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation can monitoring the quick agitator of stirring in real time of the present invention;
Fig. 2 is a kind of shaft protective cover structure sectional view can monitoring the quick agitator of stirring in real time of the present invention;
Wherein, in figure, sequence number mark is as follows: 1-blending bin support, 2-electric machine support, 3-shaft support, 4-shaft protective cover, 5-louvre, 6-filter screen, 7-blending bin, 8-charging aperture, 9-discharging opening, 10-drive motors, 11-shaft, 12-first locating shaft bearing sleeve, 13-second locating shaft bearing sleeve, 14-driving-belt, 15-stirrer gear, 16-filter screen, 17-shell, 18-signal dispatcher module, 19-message processing module, 20-information early warning module.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
A kind of quick agitator can monitoring stirring in real time as depicted in figs. 1 and 2, is made up of storing assembly, Power Component, electric hybrid module and mastering component; Storing assembly, comprises blending bin support 1, and is arranged on the blending bin 7 between blending bin support 1, and is separately positioned on the discharging opening 9 of charging aperture 8 above blending bin 7, below; Power Component, comprises the electric machine support 2 being arranged on blending bin support 1 side, and is arranged on the drive motors 10 on electric machine support 2; Electric hybrid module, comprise the shaft support 3 be arranged on electric machine support 2, and the first locating shaft bearing sleeve 12, the second locating shaft bearing sleeve 13 be arranged on shaft support 3, and be arranged on the first locating shaft bearing sleeve 12, second locating shaft bearing sleeve 13 and the shaft 11 that blending bin 7 is positioned at blending bin 7 inside is run through in one end, and the stirrer gear 15 be arranged on shaft 11, wherein, drive motors 10 is connected by driving-belt 14 with shaft 11 support; Mastering component, comprise the shell 17 being arranged on blending bin support 1 one upper lateral part, and the signal dispatcher module 18, message processing module 19 and the information early warning module 20 that are arranged in shell 17, wherein, drive motors 10, signal dispatcher module 18, information early warning module 20 are connected with message processing module 19 respectively.
Preferred further, the storing assembly of quick agitator, also comprises and being arranged in blending bin 7 and the filter screen 16 be positioned at below shaft 11, increase the time of contact of material and stirrer gear 15, improve mixing efficiency and play the effect of filtration, realizing limit mixing limit blanking; The electric hybrid module of quick agitator, also comprise and be arranged on the shaft protective cover 4 of shaft support 3 for dust-separation, heat radiation, and shaft protective cover 4 is evenly provided with louvre 5, and having filter screen 6 respectively in louvre 5 and detachable, it is effectively protected the normal work of shaft 11 and is convenient to disassembly, cleaning, does not affect heat radiation; Charging aperture 8 at least arranges three, improves charging rate; Stirrer gear 15 is set to helical structure, increases contact area when mixing with powder or granule materials, improves mixing quality.
Powder of the present invention or particle mixer, during mix and blend work, first according to needing detachable filter screen 16 to install or remove, then adding blending bin 7 by powder to be mixed or granule materials by three different feeds mouths 8, closing charging aperture 8; And then rotated by control assembly control drive motors 10, drive motors 10 is rotated by driving-belt 14 shaft 11 that links, spirality stirrer gear on shaft 11 15 pairs of materials carry out sufficient mixing, and discharging opening 9 valve finally opened below blending bin 7 carries out discharge.
In the present invention, message processing module 19 is single-chip microcomputer, for controlling the state of drive motors 10, signal dispatcher module 18 is that message processing module 19 sends the duty of drive motors 10 and receives the control information of long-range host computer and be sent to message processing module 19; When the duty of drive motors 10 is different from parameter preset, message processing module 19 sends early warning information and carries out pretension timely to information early warning module 20, and wherein, information early warning module 20 is loudspeaker or stroboscopic lamp etc.
The maximum dressing amount of blending bin 7 of the present invention is 1500KG, and it adopts the larger Effects of Density of spiral ribbon mixer not by particle under feasibility factor simultaneously, also has good mixed effect to toughness material; Stable mixed process reduces the destruction to fragile material; The lower fuselage height of horizontal type structure, be convenient to install, Gu be widely used in agricultural chemicals, veterinary drug, food, chemicals, biology, aquaculture, pottery, refractory material, plastic cement, composite fertilizer etc. admittedly-(i.e. powder and powder) consolidate-starch mixing of (i.e. powder and rubber cement liquid), the also special mixing of materials adapting to thickness.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.
Claims (6)
1. can monitor a quick agitator for stirring in real time, it is characterized in that: by storing assembly, Power Component
, electric hybrid module and mastering component composition; Described storing assembly, comprises blending bin support (1), and is arranged on the blending bin (7) between blending bin support (1), and is separately positioned on the charging aperture (8) of blending bin (7) top, the discharging opening (9) of below; Described Power Component, comprises the electric machine support (2) being arranged on blending bin support (1) side, and is arranged on the drive motors (10) on electric machine support (2); Described electric hybrid module, comprise the shaft support (3) be arranged on electric machine support (2), and the first locating shaft bearing sleeve (12), the second locating shaft bearing sleeve (13) that are arranged on shaft support (3), and be arranged on the first locating shaft bearing sleeve (12), the second locating shaft bearing sleeve (13) and one end run through blending bin (7) and be positioned at the inner shaft (11) of blending bin (7), and the stirrer gear (15) be arranged on shaft (11), wherein, drive motors (10) is connected by driving-belt (14) with shaft (11) support; Described mastering component, comprise the shell (17) being arranged on blending bin support (1) upper lateral part, and the signal dispatcher module (18), message processing module (19) and the information early warning module (20) that are arranged in shell (17), wherein, drive motors (10), signal dispatcher module (18), information early warning module (20) are connected with message processing module (19) respectively.
2. a kind of quick agitator can monitoring stirring in real time according to claim 1, it is characterized in that: the storing assembly of described quick agitator, also comprise and being arranged in blending bin (7) and the filter screen (16) be positioned at below shaft (11).
3. a kind of quick agitator can monitoring stirring in real time according to claim 1, is characterized in that: the electric hybrid module of described quick agitator, also comprises and is arranged on the shaft protective cover (4) of shaft support (3) for dust-separation, heat radiation.
4. a kind of quick agitator can monitoring stirring in real time according to claim 3, is characterized in that: described shaft protective cover (4) is evenly provided with louvre (5); Filter screen (6) is had respectively and detachable in described louvre (5).
5. a kind of quick agitator can monitoring stirring in real time according to claim 1, is characterized in that:
Described charging aperture (8) at least arranges three; Described stirrer gear (15) is set to helical structure.
6. can monitor a method of work for the quick agitator of stirring in real time, it is characterized in that: comprise following step
Suddenly, during step (1) operation, first according to needing detachable filter screen (16) to install or remove, then powder to be mixed or granule materials being added blending bin (7) by three different feeds mouths (8), closing charging aperture (8); Step (2) controls drive motors (10) by mastering component again and rotates, drive motors (10) is rotated by driving-belt (14) interlock shaft (11), spirality stirrer gear (15) on shaft (11) carries out sufficient mixing to material, discharging opening (9) valve finally opening blending bin (7) below carries out discharge, wherein, mastering component carries out data processing with host computer long-range connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990630.2A CN105381735B (en) | 2015-12-24 | 2015-12-24 | A kind of quick agitator and its method of work that can monitor stirring in real time |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990630.2A CN105381735B (en) | 2015-12-24 | 2015-12-24 | A kind of quick agitator and its method of work that can monitor stirring in real time |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105381735A true CN105381735A (en) | 2016-03-09 |
| CN105381735B CN105381735B (en) | 2018-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510990630.2A Active CN105381735B (en) | 2015-12-24 | 2015-12-24 | A kind of quick agitator and its method of work that can monitor stirring in real time |
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| CN (1) | CN105381735B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106236464A (en) * | 2016-08-11 | 2016-12-21 | 王永 | A kind of Internal Medicine-Oncology medicine interventional therapy device |
| CN109420443A (en) * | 2017-09-02 | 2019-03-05 | 山东银鹰炊事机械有限公司 | A kind of modularized combination type mixing plant and use, disassembly method for cleaning |
| CN109632445A (en) * | 2018-12-28 | 2019-04-16 | 金陵科技学院 | The dedicated mixing apparatus of During Geotechnical Tests |
| CN113524503A (en) * | 2021-09-01 | 2021-10-22 | 马欣 | Recycling treatment equipment for waste plastic particles |
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| CN204865637U (en) * | 2015-07-15 | 2015-12-16 | 傅映林 | Can monitor food material mixing mixing apparatus |
| CN105169986A (en) * | 2015-09-08 | 2015-12-23 | 成都蒲江珂贤科技有限公司 | Powder mixing and stirring device for capacitor processing |
| CN205435543U (en) * | 2015-12-24 | 2016-08-10 | 苏州北开生化设备有限公司 | But rapid mixing device of real time monitoring stirring state |
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| JP2003301478A (en) * | 2002-04-10 | 2003-10-24 | Onoda Chemico Co Ltd | Production device of lightweight earth mixed with air bubble |
| JP2004330159A (en) * | 2003-05-12 | 2004-11-25 | Hitachi Zosen Corp | Paddle-agitated powder heating apparatus |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106236464A (en) * | 2016-08-11 | 2016-12-21 | 王永 | A kind of Internal Medicine-Oncology medicine interventional therapy device |
| CN109420443A (en) * | 2017-09-02 | 2019-03-05 | 山东银鹰炊事机械有限公司 | A kind of modularized combination type mixing plant and use, disassembly method for cleaning |
| CN109420443B (en) * | 2017-09-02 | 2024-05-14 | 山东银鹰炊事机械有限公司 | Modular combined stirring equipment and using, disassembling and cleaning method thereof |
| CN109632445A (en) * | 2018-12-28 | 2019-04-16 | 金陵科技学院 | The dedicated mixing apparatus of During Geotechnical Tests |
| CN113524503A (en) * | 2021-09-01 | 2021-10-22 | 马欣 | Recycling treatment equipment for waste plastic particles |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105381735B (en) | 2018-02-09 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhou Qiaofeng Inventor after: Shan Yinwu Inventor before: Ma Ronghua |
|
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180111 Address after: 528000 Guangdong Province, Foshan city Chancheng District Road No. 178 2 long 4 storey block of Applicant after: Guangdong Shang Chen Pharmaceutical Co.,Ltd. Address before: Taicang City, Suzhou City, Jiangsu province 215411 Jianxiong Road No. 1, Chien-shiung Institute of Technology 2 period Applicant before: SUZHOU BEIKAI BIOCHEMICAL EQUIPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220907 Address after: 528000 6th floor, block 4, No.60 Longbao West Road, Chancheng District, Foshan City, Guangdong Province Patentee after: GUANGDONG MEIBEIJIAN PHARMACEUTICAL Co.,Ltd. Address before: One of the 4th Floor, Block 2, No. 178, Langsha Road, Chancheng District, Foshan City, Guangdong Province, 528000 Patentee before: Guangdong Shang Chen Pharmaceutical Co.,Ltd. |