CN105377082A - Encased asymmetric coil innersprings with alternating coil spring orientations - Google Patents

Encased asymmetric coil innersprings with alternating coil spring orientations Download PDF

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Publication number
CN105377082A
CN105377082A CN201480015541.XA CN201480015541A CN105377082A CN 105377082 A CN105377082 A CN 105377082A CN 201480015541 A CN201480015541 A CN 201480015541A CN 105377082 A CN105377082 A CN 105377082A
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CN
China
Prior art keywords
coil
packaged
coils
asymmetric coils
orientation
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CN201480015541.XA
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Chinese (zh)
Inventor
约翰·C·夏夫
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Sealy Technology LLC
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Sealy Technology LLC
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Publication of CN105377082A publication Critical patent/CN105377082A/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/05Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/063Spring inlays wrapped or otherwise protected
    • A47C27/064Pocketed springs

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  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Springs (AREA)

Abstract

Encased coil innersprings with alternating spring coil orientations utilize a common coil configuration and a uniform encasement or pocket configuration, and wherein the coils have an asymmetrical configuration and the vertical end-up orientation of the coils that is alternated or otherwise varied. Selected coils in different areas or patterns in the array of pocketed coils that form the spring core are inverted, relative to a support surface of the spring core, within the individual pockets. The inverted coils have spring characteristics including spring rate, stiffness and initial deflection force which are different from the spring characteristics of the non-inverted coils due to the asymmetry of the coils along a longitudinal axis.

Description

There is the packaged asymmetric coils built-in spring of alternate coils spring orientation
Related application
The U.S. Provisional Patent Application number 61/784,085 that the application relates on March 14th, 2013 and submits to.
Technical field
The disclosure of the application, in reflectivity with containing spring cupport structure field, comprises furniture and mattress.
Background technology
Linear spring is packaged in fabric individually, is also referred to as packed or Marshall type coil, and by embark on journey in peripheral extent or arow arranges the packed coil of bunchiness, the linear spring manufactured spring core being used as mattress for many years.By each coil to be included in himself bag and to be attached to adjacent bag, the axle of coil keeps alignment, and each coil can be compressed individually, or compressed in a joint manner according to the attachment between the parcel elasticity of fabric and coil bag or connected mode.Except the stitching of routine, thermal weld by with the different time intervals for the formation of and connecting bag, and therefore have decisive influence to the support performance of bagged spring core to a certain extent.Other variant of the essential structure of packed coil spring core all concentrates in the details of making-up, such as change the length of precommpression coil in bag or bag, but there is common coil structure all the time, or there is in the difference string of core wire gauge, the number of turn and turn-to-turn apart from vicissitudinous different coil structure in, shape and height.The design of these prior aries needs the identical coil manufacturing bunchiness, is wrapped in specific fabric structure by coil, and then around periphery or assemble described string in the zone in an alternating pattern to form the spring core assembly made.Although various bagged spring core characteristic and performance can be realized by these modes, it manufactures and assembling is loaded down with trivial details and costliness.
Summary of the invention
Present disclosure and related invention provide a kind of bagged spring core, wherein adopt common coil structure and unified packaging or pocket structure in a preferred embodiment, and its coil there is non-symmetrical configuration and the setting orientation of coil be alternately or otherwise change.Coil selected in different regions or form in the array of packed coil forming spring core is inverted relative to the stayed surface of spring core in respective bag.Inverted coil has spring performance, comprises spring rate, rigidity and initial deflection power, due to coil along the longitudinal axis be asymmetric, so above-mentioned spring performance is different from the spring performance of non-inverted coil.In various alternate embodiment, coil structure normally has the spiral winding spring of spring body, this spring body normally cylindrical (from the side), taper shape, hourglass shape, barrel-shaped or coil cover coil (coil-in-coil), namely the helical coil body of small diameter and larger-diameter helical coil body are formed continuously and are formed in larger-diameter helical coil body.The end of these dissimilar coil springs any can have any specific structure, but generally comprises linear, and this is linear is usually located in the plane substantially vertical with the longitudinal axis of helical coil body.First end and second end of coil can be constructed in the same manner, or are of different sizes or construct.
These and other aspect of present disclosure and related invention conducts further description with reference to accompanying drawing in this article.
Brief description of drawings
In the accompanying drawings:
Fig. 1 is the perspective view of a part for the innerspring embodiment of packaged asymmetric coils of present disclosure;
Fig. 2 is the plan view of the innerspring embodiment of packaged asymmetric coils of present disclosure, and packaged asymmetric coils wherein in column has the coil orientation replaced between row;
Fig. 3 is the perspective view of the packaged asymmetric coils of present disclosure;
Fig. 4 is the front view of the packaged asymmetric coils of present disclosure;
Fig. 5 is the end-view of the packaged asymmetric coils of Fig. 4;
Fig. 6 is the plan view of the innerspring alternate embodiment of packaged asymmetric coils of present disclosure, and the packaged asymmetric coils that wherein innerspring each region or both sides are limited by coil orientation limits;
Fig. 7 is the plan view of the innerspring alternate embodiment of packaged asymmetric coils of present disclosure, and the packaged asymmetric coils that wherein innerspring each region is limited by coil orientation limits;
Fig. 8 is the plan view of the innerspring alternate embodiment of packaged asymmetric coils of present disclosure, and the packaged asymmetric coils that wherein innerspring periphery and non-circumferential region are limited by coil orientation limits;
Fig. 9 is the perspective view of the alternate embodiment of the packaged asymmetric coils of present disclosure;
Figure 10 is the front view of the alternate embodiment of the innerspring part of packaged asymmetric coils of present disclosure;
Figure 11 is the perspective view of the alternate embodiment of the packaged asymmetric coils of present disclosure;
Figure 12 is the front view of the alternate embodiment of the innerspring part of packaged asymmetric coils of present disclosure;
Figure 13 is the perspective view of the alternate embodiment of the packaged asymmetric coils of present disclosure;
Figure 14 is the perspective view of the alternate embodiment of the packaged asymmetric coils of present disclosure;
Figure 15 is the perspective view of the alternate embodiment of the packaged asymmetric coils of present disclosure;
Figure 16 is the front view of the alternate embodiment of the innerspring part of packaged asymmetric coils of present disclosure.
Preferably with the detailed description of alternate embodiment
Fig. 1 shows generally with a part for innerspring first embodiment of the 100 packaged asymmetric coils represented, wherein each coil 10 packaged or packed packaging or bag 101 in, packaging or bag 101 can be made up of fabric or other sheet-like flexible material and by sew up or adhesive bond together.Packaging 101 is roughly tubulars and align to be formed the stayed surface of general plane with planar ends 1001 and 1002.The packaged coiled strip of continuous print is arranged to the rectangular array of the R row represented and the row represented with C, to form the built-in spring for mattress or other elastic support structure.In the ordinary course of things, in mattress built-in spring, the row C of packaged coil of alignment is oriented to and extends in the longitudinal direction between the head and foot end of mattress, and the row R of the packaged coil of alignment is oriented to and laterally extends between longitudinal side of mattress.But as described herein, referenced column C and row R is only representative orientation, disclosed and claimed invention is not limited to any specific arrangements of packaged coil.
Term " coil " refers to single coil spring, and usually and word " spring " be synonym.As shown in Fig. 1,3,4 and 5, coil 10A and 10B is roughly helical spring structure, and it comprises the helical coil body 11, first end 10B1 and the second end 10B2 that are formed by multiturn or spiral spiral W.As shown, the circle of coil case 11 or helical coil have different diameters, such as, reduce gradually to the second end 10B2 diameter from first end 10B1, make coil as shown in Figure 4 have general conical profile, and the second end 10B2 is less than first end 10B1 generally.As shown in the figure, in this certain coil embodiment, can be relative constancy by the pitch of spiral circle line and angle of inclination, or can embodiment as hereinafter described change like that.The diameter of spiral circle and change thereof are constant or alternate manner is the Monolithic spring rate of coil or the key factor of rigidity, except such as whole coil height with by except the other factors of precharge pressure packing the coil provided.In this asymmetric coils body 11 and the coil-end 10B1 of different size and the example of 10B2, such as, by coplanar coil-end 10B2 and 10A1 formed innerspring stayed surface 1001, the support performance of coil 10A and 10B be oriented in built-in spring, be very different.Such as, in stayed surface plane 1001, coil-end 10B will have obviously higher spring rate and harder sensation than coil-end 10A1.The supporting plane 1001 that these coils arranged side by side in alternate column structure in fig. 2 and corresponding coil-end limit brings unique and novel stayed surface.
Fig. 6 shows the alternate embodiment of packaged asymmetric coils built-in spring 200, also be called as " core ", wherein as mentioned above (or alternately, other embodiment of packaged asymmetric coils as hereinafter described), packaged asymmetric coils 10A and 10B is set up in groups with their respective orientations, the described group of left and right sides defining built-in spring 200, the coil-end 10A1 of coil 10A forms the half of planar support surface 2001, and the coil-end 10B1 of coil 10B forms planar support surface 2001 second half.In this embodiment, when as the built-in spring of mattress or core, the both sides of built-in spring 200 will have visibly different support performance and sensation.This can also by carrying out selection for the coil of the every side of mattress and orientation customizes mattress.This embodiment is also applicable to fast or automated manufacturing, such as by putting upside down the packaged coil of the bunchiness on innerspring side simply, or by using Liang Ge mechanism or the circuit of packaged coil manufacturing equipment, its coil orientation is different and directly feed into innerspring appointment half or region.
Fig. 9 shows the alternate embodiment that entirety is expressed as the packaged asymmetric coils of 20, and it can use in any described packaged asymmetric coils built-in spring.Coil 20 has outside roughly helical coil body 21, and this coil case 21 extends between the first coil-end 20B1 and the second coil-end 20B2.Coil case 21 can be the substantial cylindrical of the spiral circle with constant diameter, but the diameter of coil case and the number of turn can change according to the structure of machine for forming winding.As shown in the figure, coil-end 20B1 and 20B2 usually can have same diameter or also be the different-diameter of structure according to machine for forming winding.Coil 20 also comprises the internal helicoid coil case being totally expressed as 22, coil case usually and outer lines circle body 21 coaxial and extend to the inside of outer lines circle body 21 from coil-end 20B1.May be used for the alternate embodiment of the spring of the such coil cover coil in any packaged asymmetric coils built-in spring as herein described and other side and feature, open in the U.S. Patent number 7908693 owned together, its whole disclosure is incorporated to by reference.
Figure 10 shows has alternately the coil-end 20B1 of orientation and one packaged coil 20 of 20B2 between relative built-in spring surface 2001 and 2002.Also in this embodiment, due to the different spring performances of coil-end 20B1 and 20B2, the alternately orientation of coil brings the stayed surface with novel spring performance hybrid combining, and one is used from the integrated support and sensation that limit built-in spring and mattress.
Figure 11 shows the alternate embodiment that entirety is expressed as the packaged asymmetric coils of 30, and it can use in any described packaged asymmetric coils built-in spring.Coil 30 has roughly helical coil body 31, and coil case 31 extends between coil-end 30B1 and 30B2.The diameter of each spiral circle of coil case 31 and pitch can be constant or change according to the structure of machine for forming winding.Coil-end 30B1 and 30B2 can have any specific form, and as shown in the figure, be the type with one or more substantial linear section or offset part, this linear segment or offset part are not aimed at helical coil body 31 or continuously, and can extend beyond the diameter of coil case 31.Coil 30 also comprises and is expressed as 301 non-helical section, and this non-helical section extends from coil-end 30B1.Change the Monolithic spring rate of coil 30 and the initial spring rate of characteristic and coil-end 30B1 and sensation for non-helical section 301.Other embodiment of non-helical section that can use in any packaged asymmetric built-in spring of the present disclosure, that have close coil one or both ends is described with reference to Figure 13-15 below, and open in the United States Patent (USP) 7404223 owned together further, its whole disclosure is incorporated to herein by reference.
Figure 12 shows has alternately the coil-end 30B1 of orientation and one packaged coil 30 of 30B2 between relative built-in spring surface 2001 and 2002.Also in this embodiment, due to the different spring performances of coil-end 30B1 and 30B2, the alternately orientation of coil brings the stayed surface with novel spring performance hybrid combining, and one is used from the integrated support and sensation that limit built-in spring and mattress.Also contribute to innerspring mixing spring performance, the packaging 101 of the coil stock of two orientations can be welding or otherwise be attached.
Figure 13 shows the alternate embodiment that entirety is expressed as the packaged asymmetric coils of 40, and it can use in any described packaged asymmetric coils built-in spring.Coil 40 has roughly helical coil body 41, and this coil case 41 extends between coil-end 40B1 and 40B2.The diameter of each spiral circle of coil case 41 and pitch can be constant or change according to the structure of machine for forming winding.Coil-end 40B1 and 40B2 can have any specific form, and as shown in the figure, is circular and has the diameter of the diameter being greater than coil case 41.Coil 40 also comprises and is expressed as 401 non-helical section, and this non-helical section extends from coil-end 40B1.Change the Monolithic spring rate of coil 40 and the initial spring rate of characteristic and coil-end 40B1 and sensation for non-helical section 401.In any layout or in alternately arranging, such as, in the mode described in reference Figure 12, coil-end 40B1 or 40B2 can be oriented to and be arranged in supporting plane 2001 and 2002 in packaging 101.
Figure 14 shows the alternate embodiment that entirety is expressed as the packaged asymmetric coils of 50, and it can use in any described packaged asymmetric coils built-in spring.Coil 50 has roughly helical coil body 51, and this coil case 51 extends between coil-end 50B1 and 50B2.The diameter of each spiral circle of coil case 51 and pitch can be constant or change according to the structure of machine for forming winding.Coil-end 50B1 and 50B2 can have any specific form, and as shown in the figure, be the type with one or more substantial linear section or offset part, this substantial linear part or offset part are not aimed at helical coil body 51 or continuously, and can extend beyond the diameter of coil case 51.Coil 50 also comprises and is expressed as 501 non-helical section, and this non-helical section extends from coil-end 50B1.Change the Monolithic spring rate of coil 50 and the initial spring rate of characteristic and coil-end 50B1 and sensation for non-helical section 501.In any layout or in alternately arranging, such as, in the mode described in reference Figure 12, coil-end 50B1 or 50B2 can be oriented to and be arranged in supporting plane 2001 and 2002 in packaging 101.
Figure 15 shows the alternate embodiment that entirety is expressed as 60 packaged asymmetric coils, and it can use in any described packaged asymmetric coils built-in spring.Coil 60 has roughly helical coil body 61, and this coil case 61 extends between coil-end 60B1 and 60B2 at it.The diameter of each spiral circle of coil case 61 and pitch can be constant or change according to the structure of machine for forming winding, to produce the coil case of substantial cylindrical (circle of same diameter), hourglass shape (the middle circle of small diameter) or barrel-shaped (larger-diameter middle circle).Coil-end 60B1 and 60B2 can have any specific form, and as shown in the figure, is circular and has the diameter of the diameter being equal to or less than coil case 61.Coil 60 also comprises alternatively and is expressed as 601 non-helical section, and this non-helical section extends from coil-end 60B1.Change the Monolithic spring rate of coil 60 and the initial spring rate of characteristic and coil-end 60B1 and sensation for non-helical section 601.In any layout or in alternately arranging, such as, in the mode described in reference Figure 12, coil-end 60B1 or 60B2 can be oriented to and be arranged in supporting plane 2001 and 2002 in packaging 101.
Any described asymmetric coils structure can be modified to realize any required unsymmetric form.Such as, Figure 16 shows asymmetric coils 70, and wherein roughly helical coil body 71 is formed by multiple spiral circle or line, and wherein the spiral angle of turn-to-turn and pitch are changes, as shown in the figure.In the ordinary course of things, pitch circle is less, such as, near the pitch circle of coil-end 70B1, produce lower spring rate and softer support performance, and larger pitch circle, such as, near the pitch circle of coil-end 70B2, produce higher spring rate and harder support performance.Show as the coil 70 in the built-in spring of mattress or the packaged stock of core in the mode of alternately arranged in orientation, wherein at least one stacked foam F added and decoration U is such as above whole stayed surface 2001.
Fig. 7 shows the alternate embodiment of packaged asymmetric coils built-in spring 300, wherein packaged asymmetric coils, comprise any one coil in coil 10,20,30,40,50,60 or 70 and variant thereof, be typically arranged alternately, wherein as shown in the figure, there is the coil of the first orientation A in select row and there is the coil of the second orientation such as 180 ° or the orientation that turns upside down, striding across innerspring width dimensions.This width subregion of built-in spring 300 is conducive to the support optimizing mattress in higher pressure area such as head, shoulder and lumbar region.The width row mode of alternate coils orientation can be equidistant or non-equally spaced apart from top to bottom.
Fig. 8 shows the alternate embodiment of packaged asymmetric coils built-in spring 400, wherein packaged asymmetric coils, comprise any one coil in coil 10,20,30,40,50,60 or 70 and variant thereof, be typically arranged alternately, the coil wherein with the first orientation A at innerspring longitudinal periphery and the coil with the second orientation such as 180 ° or the orientation that turns upside down in innerspring central region.Preferably, the coil of orientation A has higher spring rate so that the longitudinal edge along mattress supports surface produces harder stayed surface.
By the appropriate structuring of coil forming and packed coil maker, coil described arbitrarily can be produced manually or automatically and coil is arranged.Coil its packaging 101 in orientation can coil former and to automation equipment transition between determined by coil processor, this automation equipment pack processing package material is to hold coil and formed independent packaging before coil.Single coil forming machine can be used, and then coil before packaging material are closed by correspondingly orientation.Alternately, when two machine for forming windings are used, a machine for forming winding can be configured to transmit the coil for encapsulating in the opposite direction.In continuous coil production operation, coil can be fed to coil encapsulation mechanism from one or two machine for forming winding, and in the change in orientation of continuous print feeder operation coil, sub-thread coil can be comprised have the first orientation and second or the coil of inverted orientation.The sub-thread comprising the coil with the first orientation and the second orientation then can be assembled or arrange to form core as required.For ease of assembled by hand, the coil stock unified can be cut into certain length simply and is arranged in row or column needed for built-in spring array with required orientation.It is also noted that single built-in spring can comprise the packaged asymmetric coils of two or more types with any orientation and any pattern.
The foregoing description of the various embodiments of present disclosure and related invention represents the mode that the present invention can be implemented, and is not the scope otherwise limiting following patent requirement.

Claims (24)

1. a mattress, comprising:
There is the core of multiple asymmetric coils packaged separately, each asymmetric coils has coil case, the first coil-end and the second coil-end, and each asymmetric coils is in described coil case or asymmetric between described first coil-end and described second coil-end, the first end of described coil and the second end are arranged in innerspring first plane or the second plane, and at least some coil in described innerspring described coil is inverted by relative to described other coil innerspring;
At least one deck pad on a described innerspring surface; And
Described pad and described innerspring above decorative layer.
2. mattress according to claim 1, the described coil case of wherein said packaged asymmetric coils is roughly spiral.
3. mattress according to claim 1, the described coil case of wherein said packaged asymmetric coils is asymmetrical.
4. mattress according to claim 3, the spiral circle of the described coil case of wherein said packaged asymmetric coils has different pitch.
5. mattress according to claim 3, the spiral circle of the described coil case of wherein said packaged asymmetric coils has different-diameter.
6. mattress according to claim 3, the described coil case of wherein said packaged asymmetric coils has at least one non-helical section.
7. mattress according to claim 1, what the degree that extends laterally of described first coil-end of wherein said packaged asymmetric coils was different from described second coil-end of described asymmetric coils extends laterally degree.
8. mattress according to claim 1, the packaged asymmetric coils wherein in the first orientation is arranged in the first coil column of described core, and the packaged asymmetric coils in the second orientation is arranged in the second coil column of described core.
9. mattress according to claim 1, the packaged asymmetric coils wherein in the first orientation is arranged in the first succession row of described core, and the packaged asymmetric coils in the second orientation is arranged in the second succession row of described core.
10. mattress according to claim 1, the packaged asymmetric coils wherein in the first orientation is arranged in the first area of described core, and the packaged asymmetric coils in the second orientation is arranged in the second area of described core.
11. mattresses according to claim 1, the packaged asymmetric coils wherein in the first orientation is arranged in the first side of described core, and the packaged asymmetric coils in the second orientation is arranged in the second side of described core.
12. mattresses according to claim 1, the packaged asymmetric coils wherein in the first orientation is positioned at the periphery place of described core, and the packaged asymmetric coils in the second orientation is arranged in the non-circumferential region of described core.
13. mattresses according to claim 1, wherein said core is made up of the multiple asymmetric coils be packaged in the first orientation in first strand of packaging material and the multiple asymmetric coils be packaged in the second orientation in second strand of packaging material.
14. mattresses according to claim 13, wherein said first strand of packaging material and described second strand of packaging material are joined together.
15. 1 kinds of mattresses, comprising:
Core, described core comprises into multiple asymmetric coils packaged separately of stock, each asymmetric coils has asymmetric coils body, the first coil-end and the second coil-end, and the first end of described coil and the second end are arranged in innerspring first plane or the second plane
First burst in the first orientation packaged asymmetric coils;
Second burst in the second orientation packaged asymmetric coils;
At least one deck pad on a described innerspring surface; And
Decorative layer above described pad and described core.
16. mattresses according to claim 15, wherein said first strand and described second strand is joined together.
17. mattresses according to claim 15, arrange in a longitudinal direction for wherein said first strand and described second strand in described core.
18. mattresses according to claim 15, arrange in a lateral direction for wherein said first strand and described second strand in described core.
19. mattresses according to claim 15, wherein said packaged asymmetric coils has roughly helical coil body.
20. mattresses according to claim 19, wherein said roughly packaged asymmetric coils has asymmetrical roughly helical coil body.
21. mattresses according to claim 15, wherein said packaged asymmetric coils has the first coil-end and the second coil-end, and wherein said first coil-end has the structure different from the structure of described second coil-end.
22. mattresses according to claim 15, wherein said first strand and described second strand is arranged in described core in groups.
23. mattresses according to claim 15, described first orientation of wherein said packaged asymmetric coils is the inversion of described second orientation of described packaged asymmetric coils.
24. mattresses according to claim 15, wherein said first strand and described second burst of form in continuous stock.
CN201480015541.XA 2013-03-14 2014-03-14 Encased asymmetric coil innersprings with alternating coil spring orientations Pending CN105377082A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201361784085P 2013-03-14 2013-03-14
US61/784,085 2013-03-14
PCT/US2014/028311 WO2014152935A1 (en) 2013-03-14 2014-03-14 Encased asymmetric coil innersprings with alternating coil spring orientations

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US (1) US20160029809A1 (en)
EP (1) EP2967222B1 (en)
JP (1) JP2016512156A (en)
CN (1) CN105377082A (en)
AU (1) AU2014236431B2 (en)
CA (1) CA2906122A1 (en)
DK (1) DK2967222T3 (en)
ES (1) ES2660293T3 (en)
MX (1) MX362901B (en)
PL (1) PL2967222T3 (en)
WO (1) WO2014152935A1 (en)

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