CN105370472A - Working method of water and electricity integrated intelligent diesel heating system - Google Patents

Working method of water and electricity integrated intelligent diesel heating system Download PDF

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Publication number
CN105370472A
CN105370472A CN201510842668.5A CN201510842668A CN105370472A CN 105370472 A CN105370472 A CN 105370472A CN 201510842668 A CN201510842668 A CN 201510842668A CN 105370472 A CN105370472 A CN 105370472A
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normal
relay
water
heating
detecting
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刘载海
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N19/00Starting aids for combustion engines, not otherwise provided for
    • F02N19/02Aiding engine start by thermal means, e.g. using lighted wicks
    • F02N19/04Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/16Other apparatus for heating fuel

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

The invention discloses a working method of a water and electricity integrated intelligent diesel heating system and belongs to the field of automobiles. The working method of the water and electricity integrated intelligent diesel heating system includes a power-on self-test detection method, a working condition fault detection method and a main oil tank heating method. The power-on self-test detection method comprises the following detection steps: judging whether battery voltage reaches assigned predetermined voltage; after the battery voltage is normal, starting a main relay, and detecting whether each branch relay has voltage; if judgment of the last step is normal, starting to read sensor data; if the judgment of the last step is normal, starting all branch relays, and then detecting whether rear poles of the branch relays have voltage; if the judgment of the last step is normal, detecting whether the rear poles of the branch relays have current; and if the judgment of the last step is normal, keeping the start state of the branch relays for 5min. The working method is low in cost and remarkable in heating effect, and solves the problem of potential safety hazards in existing products.

Description

The method of work of water-electricity integrated formula diesel oil intelligent heating system
The divisional application that the application is application number is 201310333893.7, the applying date is 2013.08.04, denomination of invention is water-electricity integrated formula diesel oil intelligent heating equipment, equipment, system and method for work thereof.
Technical field
The present invention relates to automotive field, particularly a kind of method of work of water-electricity integrated formula diesel oil intelligent heating system.
Background technique
Diesel car oil supply system is the critical function device of vehicle operating, increases oil plant heating equipment in oil supply system, be for solve diesel oil lower than when 5 DEG C produce wax deposition, cause vehicle cannot normal starting travel problem.
The Basic Mechanism of oil path heating: winter, diesel-oil vehicle ignition difficulties was the old difficult problem that long-standing problem numerous drivers and Vehicle Engineering teacher, its basic reason is: diesel oil can solidify at low ambient temperatures gradually, wax deposition, oil circuit internal resistance is caused to increase, motor oil scavenge pump pressure cannot offset the resistance in oil circuit, causes for shortage of oil or cannot fuel feeding.
Market pre existing hot systems workflow is analyzed: the heating mechanism of the pre-heating system generally adopted in the market is for oil circuit (fuel tank, oil pipe, oil filter etc.) provides thermal source, oil circuit temperature is made to reach about 25 DEG C or install oil scavenge pump additional and increase motor oil scavenge pump suction, to improve the problem of engine oil deficiency by heating.
Existing heating equipment one is at fuel tank and the mid-electric discharge heated filament of oil feed line, the heat produced after electric heating wire energising can impel the oil plant in pipeline to dissolve, but because its heat and heated perimeter are very limited, can not reliably meet amount of fuel supply requirement, and circuit design is simple, Security cannot meet automobile and demand, points out without clear and definite Security simultaneously; Two is the drop tanks setting up high grade oil in main fuel tank, and vehicle is in low temperature or winter job period, and the daily diesel oil all wanting reserve fraction high grade, in order to meet the driving needs in vehicle short-range.Even if two kinds of modes are equipped on same vehicle simultaneously, Dynamic System is very numerous and diverse, operational reliability is low, operation cost is high, causes and occurs the series of problems such as vehicle maintenance expense increases, production operation efficiency is low, service property (quality) can not be guaranteed.
And all there is main logic erroneous judgement in above scheme.Labor is as follows:
For the scheme of existing placement thermal source on the market, the subject matter of engine oil deficiency is diesel oil wax deposition, for reaching engine work state, under using different labels bavin oil condition, and larger for different parts (fuel tank, oil pipe, oil filter etc.) the heating required heat difference of oil circuit.
Diesel oil heat conductivity under the state of liquid is higher, rate of heat exchange is very fast, heating is to diesel oil entirety heating in container, if vessel volume comparatively large (as: fuel tank), then must to ensure in container that all diesel oil is all heated to 25 DEG C of pre-heating systems and just can stops heating, but from the power supply state of vehicle, preheater never may by the so far temperature of the diesel heating in fuel tank, this decision logic, not only cause great energy waste, and the life of product loss of heat energy is very big for providing, if product power is excessive, also can cause expendable infringement to vehicular power-bottle.Meanwhile, the temperature setting of 5 DEG C to 25 DEG C is only directed to 0# diesel oil and uses, and the wax deposition point of high grade diesel oil is lower than 0# diesel oil, and the waste caused is larger with infringement.
And normal logic is, the no matter diesel oil of any label, after being heated to the liquid state that motor can normally start, preheater should stop heating; And when the wax deposition point preheater close to added diesel number should start heating immediately.
For the scheme increasing motor oil scavenge pump suction, it does not change the mobility of diesel oil in essence, even if by force semisolid diesel oil is sucked motor, also can cause misfire because of the poor fluidity of diesel oil, situation about even cannot light a fire.When oil pump cross oil not smooth suck by force and very easily cause damage parts and storage battery power shortage.
Use the mode of diesel pressure in increasing oil circuit with pump type diesel-oil filter, the resistance that the solidification of counteracting diesel oil produces, but its efficiency is lower, need do work large, and along with temperature reduction or pipeline growth, its effect obviously can be deteriorated.Simultaneously fuel pump uses motor to drive, and the efficiency of the higher brushless electric machine of efficiency is general also only about 70%.Therefore be with that the energy consumption of pump type diesel-oil filter is high and efficiency is low, fragile, simultaneously to cause storage battery power shortage.And its structure is obviously more complicated, thus its rate of fault and product cost obviously higher.
The scheme of the scheme and increase motor oil scavenge pump suction of placing thermal source combines and uses by some prior aries, do not solve the root problem of diesel oil wax deposition in essence, diesel oil simultaneously in diesel-oil filter is not enough to the normal use of supply engine, and after the engine started, heating time in diesel-oil filter is too short, the efficiency of heating surface cannot be ensured under secure conditions, so, this mode is not only dealt with problems, and inherits the drawback of this two schemes above on the contrary.
From the angle thinking obtaining thermal source, some companies make an issue of on the heating source of automobile self, because after engine start, the heat of the cooling water in water tank is full, but effectively do not use except being dispersed into except in air, so these are incorporated among fuel tank by the cooling water that heating engines is crossed by the outer circulation of motor by they, the fuel oil in fuel tank heats by the heat unnecessary with cooling water.But motor before being initiated, cooling water in water tank is cold, and the temperature of motor do not reach necessarily require time, the outer circulation of motor can not be opened, need wait engine warming up to a certain extent after cooling water could be incorporated into outer circulation by Inner eycle.So before diesel vehicle starts, this scheme cannot meet the requirement of vehicle cold start-up.Because at a lower temperature, the thickness of the diesel oil in the vehicle oil way do not started, even freezes, and causes motor to start, so water circulation also just cannot be used to heated.
In order to the difficult problem started before solving engine start, a kind of scheme is had to be fuel tank is divided into main fuel tank and drop tank two parts, for in main fuel tank, use low-grade diesel oil, and for adding the diesel oil of high grade in drop tank, before the engine is started, first use the diesel oil of high grade by engine start, after be switched in have in low-grade main fuel tank, reach the object of diesel-oil vehicle cold start-up in winter.
But the program needs special fuel tank, and need two-way return tube, cost is higher, and higher for the requirement on machining accuracy of the separation layer in fuel tank, reveals once produce, the oil of its high grade mixes with low-grade oil, also just cannot reach the object of cold start-up under low temperature.
Further, before parking, the diesel oil of high grade must be ensured to be full of oil circuit, its control time requires very accurate, and overlong time causes waste, and the time is too short cannot be full of oil circuit by the oil of high grade again.User cannot accurately be manipulated.
All there is certain defect and hidden danger in existing product software, hardware.The control logic of software fundamentally cannot solve the difficult problem of diesel-oil vehicle igniting in winter, and functionally also cannot reach the requirement of automobile industry vehicle safety performance module.In quality of hardware, also cannot reach the automotive grade safety standard of country.This is great potential safety hazard concerning user.Therefore, address these problems extremely urgent.
The present invention is understanding on basis to the analysis of domestic most of oil way of diesel vehicle electric heating product, and in conjunction with the situation of domestic actual oil product and vehicle, a new generation developed meets the pre-heating system of automotive grade safety standard and actual vehicle operating mode.
Summary of the invention
In order to solve the problem of prior art, embodiments provide a kind of with low cost, the method for work of heating effect obvious water-electricity integrated formula diesel oil intelligent heating system.Described technological scheme is as follows:
Embodiments provide a kind of method of work of water-electricity integrated formula diesel oil intelligent heating system, the method for work of described water-electricity integrated formula diesel oil intelligent heating system comprises startup self-detection detecting method, operating condition failures detecting method, main fuel tank heating means.
Particularly, the detecting step of described startup self-detection detecting method is as follows:
S411, judge whether battery voltage reaches assigned voltage;
After S412, battery voltage are normal, whether open total relay, detecting each branch road relay has voltage;
If S413 above-mentioned steps judges normal, then start read sensor data;
If S414 above-mentioned steps judges normal, then open all branch road relays, then after detecting each branch road relay, whether pole there is voltage;
If S415 above-mentioned steps judges normal, after detecting each branch road relay, whether pole has electric current;
If S416 above-mentioned steps judges normal, then keep opening branch road relay status 5min;
If S417 above-mentioned steps judges normal, then exit above-mentioned self-check program, status lamp indicating status, prompting self-inspection is passed through, and system prepares to start heating.
Particularly, described S416 specifically comprises: detect heating in 5min after, whether sensor temperature rises, and judges that whether temperature transducer is normal; If any instant point discovery has temperature rise in 5min, then judge that temperature transducer is normal; If abnormal, then this branch road mode of heating becomes opened loop control, namely heats under the premise that security is guaranteed, simultaneously buzzer warning, and LED dodges code.
Particularly, described operating condition failures detecting method detecting step is as follows:
S421, do not heating with under heated condition, all want detecting sensor whether short interruption, whether relay is good;
S422, when short circuit sensor open circuit being detected, system temperature rise acceleration is abnormal, when relay closes is bad, all adopts branch road opened loop control, and other branch roads continue to run, buzzer warning, and LED dodges code;
S423, when detect relay overlap joint after, system should always controlled relay turn off, system halt work, buzzer warning, LED sudden strain of a muscle code.
Particularly, the method flow of described main fuel tank heating means is as follows:
S431, to judge in main fuel tank diesel fuel temperature whether below A DEG C;
S432, judge in set time section, whether diesel fuel temperature is less than fixed numbers; Record temperature now, by A DEG C of covering.
The beneficial effect that the technological scheme that the embodiment of the present invention provides is brought is:
This system is owing to make use of electric water heater dedicated function superposition application principle, electronic intelligence control, possesses the evident characteristic that oil supply system is simple to operate, application reliability is high, operation cost is low, be specially adapted to apply that diesel oil is kinetic energy fuel, the design of the vehicle that works at low ambient conditions and mechanized equipment and application, by the effect of electronic intelligence control gear, reach the positive effect improving the oil supply system efficiency of heating surface, the application quality that cuts operating costs, ensures.
Accompanying drawing explanation
In order to be illustrated more clearly in the technological scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the method for work schematic diagram of the water-electricity integrated formula diesel oil intelligent heating system that the embodiment of the present invention four provides;
Fig. 2 is the method flow diagram of the startup self-detection detecting method of the method for work of the water-electricity integrated formula diesel oil intelligent heating system that the embodiment of the present invention four provides;
Fig. 3 is the method flow diagram of the operating condition failures detecting method of the method for work of the water-electricity integrated formula diesel oil intelligent heating system that the embodiment of the present invention four provides;
Fig. 4 is the method flow diagram of the main fuel tank heating means of the method for work of the water-electricity integrated formula diesel oil intelligent heating system that the embodiment of the present invention four provides.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment
Embodiments provide a kind of method of work of water-electricity integrated formula diesel oil intelligent heating system, see Fig. 1, the method for work of described water-electricity integrated formula diesel oil intelligent heating system comprises startup self-detection detecting method 41, operating condition failures detecting method 42, main fuel tank heating means 43.
Particularly, see Fig. 2, the detecting step of startup self-detection detecting method 41 is as follows:
S411, judge whether battery voltage reaches assigned voltage; In the present embodiment, assigned voltage is 22V; If battery voltage does not reach more than 22V, then buzzer warning, LED dodges code.
After S412, battery voltage are normal, whether open total relay, detecting each branch road relay has voltage; If have, then turn off total relay, system halt work, buzzer warning, LED dodges code.
If S413 above-mentioned steps judges normal, then start read sensor data; Wherein require read sensor data after time delay 20ms; If judge short circuit sensor open circuit, this branch road mode of heating becomes opened loop control, namely heats under the premise that security is guaranteed, simultaneously buzzer warning, and LED dodges code.
If S414 above-mentioned steps judges normal, then open all branch road relays, then after detecting each branch road relay, whether pole there is voltage; If arbitrary branch road does not have voltage, then turn off this branch road relay, this branch road break-off, buzzer warning, LED dodges code.
If S415 above-mentioned steps judges normal, after detecting each branch road relay, whether pole has electric current; If arbitrary branch road does not have electric current, then turn off this branch road relay, this branch road break-off, buzzer warning, LED dodges code.
If S416 above-mentioned steps judges normal, then keep opening branch road relay status 5min; Detect heating in 5min after, whether sensor temperature rises, and judges that whether temperature transducer is normal; If any instant point discovery has temperature rise in 5min, then judge that temperature transducer is normal; If abnormal, then this branch road mode of heating becomes opened loop control, namely heats under the premise that security is guaranteed, simultaneously buzzer warning, and LED dodges code.
If S417 above-mentioned steps judges normal, then exit above-mentioned self-check program, status lamp indicating status, prompting self-inspection is passed through, and system prepares to start heating.
Particularly, see Fig. 3, operating condition failures detecting method 42 is divided into and does not heat and two kinds of different disposing conditions under heated condition.Detecting step is as follows:
S421, do not heating with under heated condition, all want detecting sensor whether short interruption, whether relay is good; Wherein, whether relay whether whether relay well also will be divided into overlap closed bad with relay.Whether also should detect electric current in a heated state exports normal.
S422, when short circuit sensor open circuit being detected, system temperature rise acceleration is abnormal, when relay closes is bad, all adopts branch road opened loop control, and other branch roads continue to run, buzzer warning, and LED dodges code;
S423, when detect relay overlap joint after, system should always controlled relay turn off, system halt work, buzzer warning, LED sudden strain of a muscle code.
The method of work specific works logic of the water-electricity integrated formula diesel oil intelligent heating system that the embodiment of the present invention four provides is: before vehicle launch, oil inlet pipe loop is connected to drop tank, and electric heating simultaneously starts, and heats the oil circuit entirety comprising main fuel tank.When bulk loop reaches engine start standard, namely other oil circuit loop temperatures except main fuel tank reach 25 DEG C, control system prompting driver can powered vehicle, and stop heating oil circuit simultaneously, when other oil circuit temperature except main fuel tank are reduced to after below 5 DEG C, restart to heat oil circuit.
Particularly, see Fig. 4, the control logic of these main fuel tank heating means 43 is completely based on the physical property of diesel oil, higher according to diesel oil heat conductivity under the state of liquid, rate of heat exchange is very fast, and the feature that the more solid-state or semi-solid diesel oil of temperature rise is slow under equal heating power, as long as judge the temperature rise rate of diesel oil within certain set time, can recognize diesel oil state now, the diesel heating that just can accurately be used by vehicle is to the state of engine work.
Further, the method flow of main fuel tank heating means 43 is as follows:
S431, to judge in main fuel tank diesel fuel temperature whether below A DEG C; If so, oil path heating is carried out; If not, stop heating.
Preferably, initial temperature is 5 DEG C.
S432, judge in set time section, whether diesel fuel temperature is less than fixed numbers; If so, thermograph is now got off, cover the most initial initial heating temperature, i.e. A DEG C; Just can ensure the preheating meeting different labels diesel oil when using the minimum energy and protection storage battery life-span.Extend life of product greatly, cost is also cheaper simultaneously.
Before this main fuel tank heating equipment is started working, this system just starts the operation conditions detecting various piece simultaneously, ensures the normal operation of various piece, i.e. the startup self-detection of system and normal working faut detection.
The beneficial effect that the technological scheme that the embodiment of the present invention four provides is brought is:
By changing control strategy, on the basis improving life-span and efficiency, cost also significantly reduces, and safety and reliability is all higher simultaneously, makes product meet automotive grade safety requirement completely.
Compared with existing technological scheme, the present invention is not only with low cost, and heating effect is obvious, solves the security hidden trouble that existing product exists simultaneously.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (5)

1. a method of work for water-electricity integrated formula diesel oil intelligent heating system, is characterized in that, the method for work of described water-electricity integrated formula diesel oil intelligent heating system comprises startup self-detection detecting method, operating condition failures detecting method, main fuel tank heating means.
2. the method for work of a kind of water-electricity integrated formula diesel oil intelligent heating system according to claim 1, it is characterized in that, the detecting step of described startup self-detection detecting method is as follows:
S411, judge whether battery voltage reaches assigned voltage;
After S412, battery voltage are normal, whether open total relay, detecting each branch road relay has voltage;
If S413 above-mentioned steps judges normal, then start read sensor data;
If S414 above-mentioned steps judges normal, then open all branch road relays, then after detecting each branch road relay, whether pole there is voltage;
If S415 above-mentioned steps judges normal, after detecting each branch road relay, whether pole has electric current;
If S416 above-mentioned steps judges normal, then keep opening branch road relay status 5min;
If S417 above-mentioned steps judges normal, then exit above-mentioned self-check program, status lamp indicating status, prompting self-inspection is passed through, and system prepares to start heating.
3. the method for work of a kind of water-electricity integrated formula diesel oil intelligent heating system according to claim 1, it is characterized in that, described S416 specifically comprises: detect heating in 5min after, whether sensor temperature rises, and judges that whether temperature transducer is normal; If any instant point discovery has temperature rise in 5min, then judge that temperature transducer is normal; If abnormal, then this branch road mode of heating becomes opened loop control, namely heats under the premise that security is guaranteed, simultaneously buzzer warning, and LED dodges code.
4. the method for work of a kind of water-electricity integrated formula diesel oil intelligent heating system according to claim 1, it is characterized in that, described operating condition failures detecting method detecting step is as follows:
S421, do not heating with under heated condition, all want detecting sensor whether short interruption, whether relay is good;
S422, when short circuit sensor open circuit being detected, system temperature rise acceleration is abnormal, when relay closes is bad, all adopts branch road opened loop control, and other branch roads continue to run, buzzer warning, and LED dodges code;
S423, when detect relay overlap joint after, system should always controlled relay turn off, system halt work, buzzer warning, LED sudden strain of a muscle code.
5. the method for work of a kind of water-electricity integrated formula diesel oil intelligent heating system according to claim 1, it is characterized in that, the method flow of described main fuel tank heating means is as follows:
S431, to judge in main fuel tank diesel fuel temperature whether below A DEG C;
S432, judge in set time section, whether diesel fuel temperature is less than fixed numbers; Record temperature now, by A DEG C of covering.
CN201510842668.5A 2013-08-04 2013-08-04 Working method of water and electricity integrated intelligent diesel heating system Pending CN105370472A (en)

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CN201310333893.7A Expired - Fee Related CN103615339B (en) 2013-08-04 2013-08-04 Water-electricity integrated formula diesel oil intelligent heating equipment
CN201510842668.5A Pending CN105370472A (en) 2013-08-04 2013-08-04 Working method of water and electricity integrated intelligent diesel heating system

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Cited By (2)

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CN106499553A (en) * 2016-12-20 2017-03-15 陕西北方动力有限责任公司 A kind of diesel engine low temp. starting control system, method and cold-starting device
CN108204324A (en) * 2017-12-08 2018-06-26 中国北方发动机研究所(天津) A kind of diesel engine plateau cold start pre-heating mean

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CN104807648A (en) * 2015-03-12 2015-07-29 句容五星机械制造有限公司 Method for detecting oil-water mixed fault of diesel engine
CN111927662A (en) * 2020-08-11 2020-11-13 一汽解放汽车有限公司 Diesel oil filtering system and automobile
CN113898503B (en) * 2021-09-23 2023-08-18 东风越野车有限公司 Fuel heating control system and equipment

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CN108204324A (en) * 2017-12-08 2018-06-26 中国北方发动机研究所(天津) A kind of diesel engine plateau cold start pre-heating mean

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RJ01 Rejection of invention patent application after publication

Application publication date: 20160302

RJ01 Rejection of invention patent application after publication