CN105366908B - A kind of drying sludge deodorization transportation integration apparatus - Google Patents

A kind of drying sludge deodorization transportation integration apparatus Download PDF

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Publication number
CN105366908B
CN105366908B CN201510729123.3A CN201510729123A CN105366908B CN 105366908 B CN105366908 B CN 105366908B CN 201510729123 A CN201510729123 A CN 201510729123A CN 105366908 B CN105366908 B CN 105366908B
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China
Prior art keywords
sludge
crawler belt
wet mud
conveying
deodorization
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CN201510729123.3A
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CN105366908A (en
Inventor
姜华伟
吴玉新
吕俊复
刘青
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Tsinghua University
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Tsinghua University
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/02Odour removal or prevention of malodour
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/06Sludge reduction, e.g. by lysis

Abstract

A kind of drying sludge deodorization transportation integration apparatus, the device mainly include wet mud conveying sprayer unit, vegetation water conveying sprayer unit, drying sludge deodorization conveying body, heated cooling medium conveying loop and exhaust gas processing device.Drying sludge deodorization conveying body makes its vertical array in casing using a plurality of not viscous formula crawler belt, and a pair of wet mud atomizers and vegetation water atomizer mutually to liquidate are arranged in the initiating terminal of every crawler belt;Wet mud is atomized using wet mud atomizer, vegetation water is atomized using vegetation water atomizer, the two be sufficiently mixed simultaneously deodorization.By the heating plate being brought into close contact with not viscous formula crawler belt, drying sludge degree needed for is made in a manner of transmission of heat by contact, then sludge is cooled to required temperature by the coldplate being brought into close contact with not viscous formula crawler belt.The present invention can solve the problems, such as that sludge anhydration burning engineering project place spreads all over foul smell, and can realize continuous drying, the conveying of sludge.

Description

A kind of drying sludge deodorization transportation integration apparatus
Technical field
The present invention relates to a kind of drying sludge deodorization transportation integration apparatus, belongs to sludge drying, deodorization, conveying technology neck Domain.
Background technology
The yield of municipal sludge is huge and complicated component, how municipal sludge is disposed with using turning into people The problem of of interest.The processing disposal of sludge should be with " minimizing, stabilisation, innoxious " for final purpose.Sludge drying is made Carry out the processing method of deep dehydration to sludge with industrial equipment for application artificial heat, its operation temperature is typically larger than 100 DEG C, the Treatment Effects to sludge are dried, are not only deep dehydration, the effect also with heat treatment;In addition, sludge drying is handled Product, its moisture content can be controlled in less than 30%, can suppress the activity of microorganism in sludge, therefore sludge drying processing can be simultaneously Change physics, chemistry and the biological nature of sludge, play and reduce sludge volume, stabilized sludge property, innoxious effect.
Sludge drying process is generally combined with using waste heat at present, such as rubbish and sludge incineration waste heat, waste heat of power plant Or the thermal source that other waste heats are handled as sludge drying.Sludge after desiccation, which is generally gone through, to cool, and then passes through dewatered sludge The equipment such as belt conveyor, dewatered sludge bucket elevator, are delivered in dewatered sludge storehouse and are stored, and pass through truck transport, belt afterwards The modes such as conveyer conveying are delivered to coal bunker, and being delivered to incinerator by fuel delivery system after being mixed with coal is burned.It is whole Individual sludge drying, course of conveying are very long, take place area broadness, and dewatered sludge storage time is grown, and fed distance is remote.In this mistake Cheng Zhong, a large amount of foul smell are produced in on-site, stink spreads in place, and serious pollution destroys the building ring of field operator Border.Easily fermented because dewatered sludge is stored in sludge bin, cold outside winter, interior heat, easy counter tide, blocking, usual dewatered sludge storage Require that transport is gone out in 24 hours.Negative pressure is respectively provided with the way in sludge bin, conveying, is drawn foul smell with air-introduced machine, waste gas is sent Burned toward incinerator, or be sent to Biological filter deodorization system and carry out qualified discharge after deodorization.Even if taking these measures, have The place of sludge anhydration burning engineering project, is still a mass of foul smell everywhere, and having become restriction sludge anhydration burning engineering should With a bottleneck problem of prospect, it is badly in need of solving.And buy, arrange largely draw smelly, deodorizing device, also increase enterprise fortune Capable cost, the economic benefit of enterprise is had a strong impact on.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, offer one kind can realize sludge drying, deodorization, transport The device of integration.
The purpose of the present invention is achieved by the following technical solution:
A kind of drying sludge deodorization transportation integration apparatus, it is characterised in that:The device includes wet mud conveying spraying dress Put, vegetation water conveying sprayer unit, drying sludge deodorization conveying body, heated cooling medium conveying loop and vent gas treatment fill Put;Wet mud conveying sprayer unit contains wet mud tank and wet mud atomizer;Vegetation water conveying sprayer unit contains plant Liquid atomization control device cabinet and vegetation water atomizer;Drying sludge deodorization conveying body contain casing, not viscous formula crawler belt, Discharge nozzle and machine bed material bucket;Not viscous formula crawler belt be a plurality of and vertical array in casing, the initiating terminal of a plurality of not viscous formula crawler belt from Under it is supreme be staggeredly arranged, its end is mutually aligned, and the length of the not viscous formula crawler belt for making to be located below, which is more than, located above does not glue Formula crawler belt;A pair of wet mud atomizers and vegetation water atomizer mutually to liquidate are arranged in the initiating terminal of every crawler belt, Each wet mud atomizer is connected by branch pipe and wet mud delivery main with wet mud tank;Each vegetation water atomizer leads to Branch pipe and vegetation water delivery main is crossed with vegetation water atomization control device cabinet to be connected;It is brought into close contact below every not viscous formula crawler belt Several separate heating plates and coldplate;The heated cooling medium conveying loop includes thermal source, heat-conducting medium passes in and out Mouth pipe, cooling water source and cooling water outlet and inlet pipe;Described heating plate is connected by heat-conducting medium inlet/outlet pipe with thermal source;It is described Coldplate is connected by cooling water outlet and inlet pipe with cooling water source.
Of the present invention liquidate is arranged in the wet mud atomizer and plant liquid mist of every not viscous formula crawler belt initiating terminal The center line for changing nozzle is mutually 90 degree, and the center line of the center line of wet mud atomizer and vegetation water atomizer with it is corresponding Not viscous formula track surface between angle be 45 degree.
Drying sludge deodorization of the present invention conveys body, it is characterised in that:Set in the end of a plurality of not viscous formula crawler belt There is a circuit device moved up and down, and be provided with the front end of casing and can open capping.
Heated cooling medium conveying loop of the present invention, it is characterised in that:Heat-conducting medium uses conduction oil or steam, Cooling water uses running water.
Exhaust gas processing device of the present invention include offgas duct, cyclone dust collectors, Blowing stopper, refeed line, condenser and Air-introduced machine;The import of the cyclone dust collectors connects with offgas duct;Offgas duct is arranged at the top in casing rear end portion;The pass wind Machine is installed on cyclone dust collectors bottom;Blowing stopper bottom is connected by refeed line with discharge nozzle;Condenser inlet and cyclone dust removal Device central tube connects, and condensator outlet connects with air-introduced machine.
The present invention is used for dry wet mud, is broken the dewatered sludge of moisture content 75~80% using micron order disintegrating apparatus It is broken, the part in sludge is changed into Interstitial Water with reference to water, it is same improving sludge mobility and homogeneity, being conveyed beneficial to pump When, farthest can effectively it be atomized.By adjusting nozzle atomization particle diameter, sludge is formed into 30~500 μm of drop, can be with The plant drop that plant nozzle for liquid sprays sufficiently is mixed, while mixed drop cannot not be sprayed at viscously formula crawler belt uniformly Surface, abundant deodorization not only is carried out from the source of drying to sludge, avoids sludge from producing stink in storage, transportation, and make Rate of drying is maximized, and the bulk density, mobility and particle diameter distribution of dewatered sludge can be made more reasonable.Drying sludge removes Smelly transportation integration apparatus is a kind of continuous feed, the contact tiny structure drying equipment of continuous discharge form, dries sludge stand It is layered on some not viscous formula crawler belts, is moved with the speed of setting along casing cylinder direction, not viscous formula crawler belt and heating plate, cooling Plate is brought into close contact, and the energy transmission required for being dried in a manner of transmission of heat by contact makes drying sludge to required degree to sludge, Then it is cooled to required temperature.Tiny structure is kept in casing so that the tail gas containing moisture and mud granule is via vent gas treatment Effectively handled and recycled after device.Discharge nozzle is connected with belt conveyor, dewatered sludge continuous discharge can be made Meanwhile burned by belt conveyor continuous conveying to incinerator, the synchronous progress of drying sludge, burning process is realized, Reduce dewatered sludge storage, convey shared space, improve drying sludge, the automatization level of burning process.In a word, it is of the invention Solve the problems, such as that sludge anhydration burning engineering project place spreads all over foul smell, reduce enterprise to drawing smelly, deodorizing device fund Input, and continuous drying, the conveying of sludge are realized, there is good future in engineering applications.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of apparatus of the present invention;
Fig. 2 is the schematic diagram of drying sludge deodorization conveying body in invention device.
Each list of reference numerals is in figure:1- wet mud tanks, 2- sludge main valves, 3- wet mud delivery mains, 4- screw pumps, 5- Sludge sub-valve, 6- wet mud atomizers, 7- vegetation water atomization control device cabinets, 8- vegetation water delivery mains, 9- vegetation waters Sub-valve, 10- vegetation water atomizers, 11- can open capping, 12- casings, the not viscous formula crawler belts of 13-, 14- heating plates, and 15- is cold But plate, 16- circuit devices, 17- discharge nozzles, 18- discharging tube valves, 19- machine bed material buckets, 20- bearings, 21- thermals source, 22- pumps, 23- Steam or heat conductive oil inlet pipe, 24- steam or conduction oil outlet pipe, 25- cooling water inlet pipes, 26- cooling water outlet pipes, 27- Offgas duct, 28- cyclone dust collectors, 29- Blowing stoppers, 30- refeed lines, 31- condensers, 32- air-introduced machines, the conveying spray of 33- wet muds Mist device, 34- vegetation waters conveying sprayer unit, 35- drying sludges deodorization conveying body, 36- heated cooling medium conveying loops, 37- exhaust gas processing devices.
Embodiment
The present invention is atomized vegetation water, and make using wet mud atomizer atomization wet mud using vegetation water atomizer Wet mud atomized drop and vegetation water atomized drop in 90 degree to spray so that the two be sufficiently mixed simultaneously deodorization, after mixing Atomized drop cannot not be sprayed onto viscously formula track surface, with the speed of setting along casing cylinder direction move while, by with not The heating plate that viscous formula crawler belt is brought into close contact, the energy transmission required for drying is made into sludge to sludge in a manner of transmission of heat by contact Required degree is dried to, then dewatered sludge is cooled to required temperature by the coldplate being brought into close contact with not viscous formula crawler belt;Remove Smelly, dried sludge carries out fracture by circuit device, falls into the discharge nozzle of body end bottom, into dewatered sludge storehouse, Huo Zhezhi Tap into belt conveyor, burned by its continuous conveying to incinerator.Specific implementation method is:
The wet mud being stored in wet mud tank 1, the flow into wet mud delivery main 3 is controlled by sludge main valve 2, Wet mud is delivered to several wet mud delivery branch pipes that body casing 12 is conveyed through drying sludge deodorization by screw pump 4, Each wet mud delivery branch pipe controls wet mud flow by a sludge sub-valve 5, is finally atomized by wet mud atomizer 6 wet Sludge, sludge is formed 30~500 μm of drop, and wet mud cannot be sprayed onto viscously on the surface at the top of formula crawler belt 13.Plant Liquid carries out automatic ratio dilution by vegetation water atomization control device cabinet 7, and defeated through atomization control device and vegetation water delivery main 8 Deliver to the vegetation water atomizer 10 that cannot not be arranged in viscously the top surface of formula crawler belt 13;Body is conveyed through drying sludge deodorization Several vegetation water delivery branch pipes of casing 12, control plant flow quantity by a vegetation water sub-valve 9 respectively;Vegetation water is atomized Vegetation water is atomized into the mist of 10~40 μm of particle diameters by nozzle 10, the space being dispersed in outside vegetation water atomizer 10, with Wet mud atomized drop, to spray, and is fully contacted with the foul smell molecule in wet mud atomized drop and air, mixed in 90 degree Close, by series reactions such as absorption, nucleophilic addition, catalysis oxidation, chemical combination, realize the purpose for removing foul smell in wet mud;It is mixed Drop after conjunction cannot not be sprayed at viscously the surface at the top of formula crawler belt 13 uniformly.
Some not viscous formulas that blend drops to be dried pave in drying sludge deodorization conveying body casing 12 are carried out On surface with 13 tops, special rubber roll is driven to drive not viscous formula crawler belt 13 to be removed with the speed of setting along drying sludge by motor The motion of smelly conveying body cylinder direction, some separate heating plates 14 and cold are designed with below every not viscous formula crawler belt 13 But plate 15, not viscous formula crawler belt 13 are brought into close contact with heating plate 14, coldplate 15, required for being dried in a manner of transmission of heat by contact Energy transmission makes drying sludge degree needed for, is then cooled to required temperature to sludge;When not viscous formula crawler belt 13 is from cylinder When one end moves to the other end, sludge has been dried and through supercooling, when not viscous formula crawler belt 13 turns back, dried sludge is never Peel off on viscous formula crawler belt 13, by the circuit device 16 of a up and down motion, hit down under drying sludge deodorization conveying body end In the discharge nozzle 17 of side, discharge nozzle 17 is installed above discharging tube valve 18, to control drying sludge deodorization conveying body row The dewatered sludge amount gone out.The front and rear end of drying sludge deodorization conveying body, which is provided with, can open capping 11, for opening, covering Casing 12;Organic bed material bucket 19 is installed in the bottom of drying sludge deodorization conveying body, fallen in casing 12 for collecting Mud granule;The bottom of machine bed material bucket 19 is provided with bearing 20, for supporting drying sludge deodorization to convey body.
The heating medium of flowing uses steam or conduction oil in heating plate, and the origin of heat of steam or conduction oil burns in sludge The heating or evaporation of stove (thermal source 21) are burnt, so as to realize the energy balance of whole sludge drying, CIU.Detailed process It is:Thermal source 21 by steam (or water) or heat-conducting oil heating to certain enthalpy, if then by dry pump 22 respectively by steam or heat conduction Oil, some some separate heating plates do not glued formula crawler belts 13 and be disposed below are delivered to by steam or conduction oil inlet tube 23 14 intracavitary, by the energy transmission required for drying to the dirt to be paved above some not viscous formula crawler belts 13 in a manner of transmission of heat by contact Mud, sludge is set to obtain constant rate of drying;Steam (or water) or conduction oil after cooling return again by steam or conduction oil outlet pipe 24 And thermal source 21 is delivered to, reheated, so as to realize recycling for steam (or water) or conduction oil.According to drying sludge Technological requirement, a number of separate heating plate 14 is disposed below in not viscous formula crawler belt 13, so as to be sequentially formed Some heating zones, the operation temperature of every section of heating zone can be adjusted.Cooling water is then by pump 22, respectively by cooling water by cooling water Inlet tube 25 is delivered to the intracavitary for some separate coldplates 15 that some not viscous formula crawler belts 13 are disposed below, and is passed with contacting The mode of heat is suitably cooled down the dried sludge that some not viscous formula crawler belts 13 pave above, dewatered sludge is obtained constant speed Cooling;Cooling water after heating is returned by cooling water outlet pipe 26 and cooled down again again, so as to realize the circulation of cooling water Utilize.
Caused tail gas (containing moisture and mud granule) in drying sludge deodorization conveying body casing 12, by being arranged in shell The offgas duct 27 on the top of body 12 is drawn, and the tail gas of extraction enters cyclone dust collectors 28 and carries out dedusting, the mud granule being collected into by Cyclone dust collectors 28 are dropped down onto in Blowing stopper 29 under bottom, and Blowing stopper 29 plays a part of sealing, prevent the bottom of cyclone dust collectors 28 Air is sucked, and continuously and uniformly the conveying of refeed line 30 downwards, the mud granule of collection finally return to dirt by refeed line 30 Mud dries the discharge nozzle 17 of deodorization conveying body, and dewatered sludge belt conveyor or dewatered sludge are sent to together with dried dewatered sludge Storehouse.Isolate the tail gas after larger mud granule to be drawn by the central tube on the top of cyclone dust collectors 28, carried out into condenser 31 Condensation;Circulation is passed through cooling water in condenser, and the tail gas entered in condenser is condensed, and condensed condensation waste water passes through Sewage disposal carries out reuse;Incoagulable waste gas is drawn by air-introduced machine 32 and is sent into sludge incinerator and burned.

Claims (5)

  1. A kind of 1. drying sludge deodorization transportation integration apparatus, it is characterised in that:The device includes wet mud conveying sprayer unit (33), vegetation water conveying sprayer unit (34), drying sludge deodorization conveying body (35), heated cooling medium conveying loop (36) With exhaust gas processing device (37);Wet mud conveying sprayer unit contains wet mud tank (1) and wet mud atomizer (6);Plant Liquid conveying sprayer unit (34) contains vegetation water atomization control device cabinet (7) and vegetation water atomizer (10);The sludge is done Dry deodorization conveying body (35) is containing casing (12), not viscous formula crawler belt (13), discharge nozzle (17) and machine bed material bucket (19);Do not glue formula Crawler belt (13) be a plurality of and vertical array in casing, the initiating terminal of a plurality of not viscous formula crawler belt is staggeredly arranged from bottom to up, its end End is mutually aligned, and the length for the not viscous formula crawler belt for making to be located below is more than not viscous formula crawler belt located above;In every crawler belt Initiating terminal arranges a pair of wet mud atomizers (6) and vegetation water atomizer (10) mutually to liquidate, each wet mud mist Change nozzle to be connected with wet mud tank by branch pipe and wet mud delivery main (3);Each vegetation water atomizer by branch pipe and Vegetation water delivery main (8) is connected with vegetation water atomization control device cabinet (7);If it is brought into close contact below every not viscous formula crawler belt Dry separate heating plate (14) and coldplate (15);The heated cooling medium conveying loop (36) includes thermal source (21), heat-conducting medium inlet/outlet pipe, cooling water source and cooling water outlet and inlet pipe;Described heating plate (14) is entered by heat-conducting medium Outlet is connected with thermal source;The coldplate (15) is connected by cooling water outlet and inlet pipe with cooling water source.
  2. A kind of 2. drying sludge deodorization transportation integration apparatus according to claim 1, it is characterised in that:Liquidate and be arranged in The center line of every wet mud atomizer and vegetation water atomizer for not gluing formula crawler belt initiating terminal is mutually 90 degree, and wet mud Angle between the center line of atomizer and the center line of vegetation water atomizer and corresponding not viscous formula track surface is 45 Degree.
  3. A kind of 3. drying sludge deodorization transportation integration apparatus according to claim 1 or 2, it is characterised in that:A plurality of The end of not viscous formula crawler belt is provided with the circuit device (16) moved up and down, and is provided with the front end of casing and can open capping (11).
  4. A kind of 4. drying sludge deodorization transportation integration apparatus according to claim 1, it is characterised in that:Heat-conducting medium is adopted With conduction oil or steam;Cooling water uses running water.
  5. A kind of 5. drying sludge deodorization transportation integration apparatus according to claim 1, it is characterised in that:Described tail gas Processing unit (37) include offgas duct (27), cyclone dust collectors (28), Blowing stopper (29), refeed line (30), condenser (31) and Air-introduced machine (32);The import of the cyclone dust collectors (28) connects with offgas duct (27);Offgas duct (27) is arranged at casing rear end The top in portion;The Blowing stopper (29) is installed on cyclone dust collectors (28) bottom;Blowing stopper (29) bottom passes through refeed line (30) It is connected with discharge nozzle (17);Condenser (31) entrance is connected with cyclone dust collectors (28) central tube, and condenser (31) is exported with drawing Blower fan (32) connects.
CN201510729123.3A 2015-10-30 2015-10-30 A kind of drying sludge deodorization transportation integration apparatus Active CN105366908B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109332361A (en) * 2018-11-22 2019-02-15 宁波大安化学工业有限公司 A kind of environment-friendly processing unit and method of the cellulose waste containing organic solvent
KR102258160B1 (en) * 2021-03-15 2021-05-31 주식회사 우성테크 Drying device for sewage sludge using hot air

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408213A (en) * 2013-08-02 2013-11-27 天华化工机械及自动化研究设计院有限公司 Energy-saving off-gas self-lazy circular sludge drying system and application method thereof
CN103539333A (en) * 2013-10-28 2014-01-29 凤阳海泰科能源环境管理服务有限公司 System and method for drying sludge through waste heat of gas turbine
CN103539332A (en) * 2013-10-28 2014-01-29 杭州蓝正环境工程有限公司 Integrated system and method for generating electricity employing drying and burning of sludge
CN205170637U (en) * 2015-10-30 2016-04-20 清华大学 Integrated device is carried in sludge drying deodorization

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408213A (en) * 2013-08-02 2013-11-27 天华化工机械及自动化研究设计院有限公司 Energy-saving off-gas self-lazy circular sludge drying system and application method thereof
CN103539333A (en) * 2013-10-28 2014-01-29 凤阳海泰科能源环境管理服务有限公司 System and method for drying sludge through waste heat of gas turbine
CN103539332A (en) * 2013-10-28 2014-01-29 杭州蓝正环境工程有限公司 Integrated system and method for generating electricity employing drying and burning of sludge
CN205170637U (en) * 2015-10-30 2016-04-20 清华大学 Integrated device is carried in sludge drying deodorization

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