CN105365028A - Wall decoration line and forming mold and manufacturing method of wall decoration line - Google Patents
Wall decoration line and forming mold and manufacturing method of wall decoration line Download PDFInfo
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- CN105365028A CN105365028A CN201510806815.3A CN201510806815A CN105365028A CN 105365028 A CN105365028 A CN 105365028A CN 201510806815 A CN201510806815 A CN 201510806815A CN 105365028 A CN105365028 A CN 105365028A
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- mould
- bed die
- slurry
- silica gel
- shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention relates to building outer wall decoration lines and discloses a wall decoration line. The wall decoration line comprises a decoration panel and two side walls, wherein the decoration panel and the two side walls are of an integrated structure. The two side walls are arranged at the left end and the right end of the decoration panel respectively and named as the first side wall and the second side wall respectively. The first side wall is higher than the second side wall. The invention further discloses a forming mold and forming method used for manufacturing the wall decoration line. According to the wall decoration line and the forming mold and manufacturing method of the wall decoration line, the two side walls and the decoration panel are formed at a time, the surface smoothness is high, and the production efficiency is high; in addition, one side of the produced side wall is higher than the other side of the produced side wall, and the installation site requirements are met; the forming mold is simple in structure, and forming steps are simple and convenient to implement.
Description
Technical field
The present invention relates to decorating outer wall of building lines, particularly relate to a kind of wall body decoration lines and mould thereof and preparation method.
Background technology
At present, existing wall body decoration lines generally can only do l-shaped, namely a sidewall is only had, and a lot of fabricating yard is relatively applicable to needs two sidewalls at present, and the height of two sidewalls is inconsistent, install the fairly simple convenience of meeting, therefore can only be increase by second sidewall the later stage in other way such as to be affixed by adhesive, the operation that such needs are other, extend the set-up time, and add the complexity of technique, need adhesive in addition, add resources costs, and overall structure is also comparatively insecure, after the installation of wall body decoration lines also comparatively unsightly.
Summary of the invention
The object of the present invention is to provide a kind of wall body decoration lines and mould thereof and preparation method.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
Wall body decoration lines, comprise decoration panel and all with the two side of decoration panel integral structure, decoration panel outer surface is natural-surface, and two side is separately positioned on two ends, decoration panel left and right, two side is called after the first side wall and the second sidewall respectively, and the first side wall is higher than the second sidewall.
For the manufacture of the mould of wall body decoration lines, comprise silica gel mould, bed die, silica gel mould comprises mould diapire, a pair first mould side walls, a pair second mould side walls, two the first mould side walls are separately positioned on two ends, mould diapire left and right, two the second mould side walls are separately positioned on mould diapire rear and front end, and one of them first mould side wall is higher than another the first mould side wall; Second mould side wall is provided with the groove for installing bed die, and bed die two ends are all agreed with two grooves, forms the cavity being used for shaping wall body decoration lines between bed die and silica gel mould.
As preferably, also comprise framed, framedly comprise framed base plate and a pair framed side plate, one of them framed side plate is higher than another framed side plate; Silica gel mould is arranged between two framed side plates.
As preferably, the first mould side wall upper end is equipped with the positioning convex strip for locating, and positioning convex strip is stuck in corresponding framed side plate upper end.
As preferably, the thickness of mould diapire, the first mould side wall, the second mould side wall is all between 0.3-1cm; Bed die comprises bed die base plate and a pair bed die side plate, is provided with at least one shadoof between two bed die side plates, and shadoof two ends are fixedly connected with two bed die side plates respectively, have spacing between shadoof and bed die base plate.
Adopt above-mentioned mould to manufacture the method for wall body decoration lines, comprise the following steps:
The configuration of step a. slurry: the raw material of slurry is put into stirrer for mixing stir after for subsequent use;
Step b. natural-surface shaping: mould bottom wall upper surface pigment being sprayed onto silica gel mould, bed die outer surface sticks film, the two side ends of bed die respectively reserves unnecessary film, between two mould side walls bed die being arranged on silica gel mould, pour into slurry toward the opening between the first higher mould side wall and higher bed die side plate, the slurry poured into can be paved with the bottom of whole silica gel mould; Mould is placed in shake table and carries out first time vibration, time of vibration is 1-5min, and natural-surface is shaping;
Step c pastes fibrous mesh cloth: mention bed die, pastes fibrous mesh cloth toward the slurry upper surface of having filled with;
Steps d. two side shaping: mould is placed on shake table, continue to carry out second time vibration, and continue to pour into slurry from higher opening, slurry from lower opening flow out after, the slurry that this opening floating is unnecessary, after seal lower opening by film, continue toward adding slurry in higher opening, until fill whole cavity, unnecessary slurry of erasing, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step e. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping;
Step f. natural curing: mention bed die, takes out and carries out natural curing by the wall body decoration lines of sizing material forming, after carry out cutting processing as required.
As preferably, the speed of first time vibration and second time vibration is between 1200 revs/min-2000 revs/min.
As preferably, in step a, slurry is made up of the raw material of following weight portion: cement 80-120 part, river sand 160-240 part, stone 80-120 part, water 106-154 part, water reducer 0.5-2.06 part, defoamer 0.5-2.06 part, glass fibre 0.05-0.15 part.
Add appropriate water reducer, cement granules can be made to be uniformly dispersed, the moisture content that cement granules wraps up is discharged simultaneously, reduce unit consumption of water necessary in slurry, improve pulp strength, save cement, reduce costs, accelerating construction progress, increase hydration efficiency, increase hydration efficiency, and the desired consistency of regulation can be met; Improve compactness and the hardness of slurry; Improve the workability of the slurry of ot-yet-hardened, prevent the segregation of paste composition; Improve the impermeability of slurry, reduce water penetration, avoid wall body decoration linear to leak, increase durability, increase resistance to chemical corrosion; Reduce the shrinkage factor that slurry solidifies, prevent wall body decoration lines from cracking; Improve frost resistance, be conducive to winter construction.
In the process that defoamer can be formed at wall body decoration lines, can froth breaking rapidly, can within considerable time, prevent bubble from producing again, reduce the generation of bubble, reduce the pore amount of shaping back wall moulding, increase intensity and the brightness of wall body decoration lines, improve the intensity of wall body decoration lines.
Glass fibre can improve bending strength, the tensile strength of shaping back wall moulding, can also improve its impact strength.
As preferably, in step a, slurry is made up of the raw material of following weight portion: cement 100 parts, river sand 200 parts, 100 parts, stone, 130 parts, water, water reducer 1.06 parts, defoamer 1.06 parts, 0.1 part, glass fibre.
As preferably, in step e, the curing time at steam-cured cellar for storing things is 7-10h, and the temperature of maintenance is between 48-70 DEG C; In step f, the autogenous curing time is 40-72h, and the temperature of maintenance is between 25-35 DEG C.
The present invention, owing to have employed above technical scheme, has significant technique effect: two side and decoration panel one-shot forming, and surface smoothness is high, and production efficiency is high, and the sidewall produced is high low on one side, is applicable to the needs of fabricating yard; This forming die structure is simple, and forming step is simple and convenient.
Paste the effect of fibrous mesh cloth:
1. the generation of main crackle preventing.Due to the performance of the chemical substance pedantic scholar such as its excellent antiacid, alkali and high through broadwise tensile strength, the stress equilibrium suffered by wall body decoration lines can be made to disperse, can avoid due to outer impulse force collision, extrude the distortion of whole wall body decoration lines caused, wall body decoration lines are made to have very high impact resistance intensity, and be easy to construction and quality control, in wall body decoration lines, play the effect of " mild steel muscle ".
2. can strengthen resistance to weathering and the Tensile strength of wall body decoration lines, make its change of bearing various stress and do not ftracture, thus obtaining permanent waterproof effect, the discomfort avoiding roof leakage to bring and inconvenience.
3. fibrous mesh cloth is better conformable, and polarization is splendid, can be dispersed, can play the effect strengthening and protect.
Accompanying drawing explanation
Fig. 1 is the profile of the wall body decoration lines of the embodiment of the present invention 1.
Fig. 2 is the combination assumption diagram of framed, silica gel mould, the bed die of the embodiment of the present invention 2.
Fig. 3 is the combination top view of framed, the silica gel mould of Fig. 2.
Fig. 4 is the combination of side view of framed, the silica gel mould of Fig. 2.
Fig. 5 is the combination of side view of framed, silica gel mould, the bed die of Fig. 2.
Fig. 6 is framed, silica gel mould, bed die, wall body decoration lines profiles.
The toponym that in accompanying drawing, each number designation refers to is as follows: wherein 1-silica gel mould, 2-framed, 3-bed die, 4-decoration panel, 5-the first side wall, the 6-the second sidewall, 7-fibrous mesh cloth, 11-mould diapire, the 12-the first mould side wall, the 13-the second mould side wall, 14-groove, 15-positioning convex strip, 21-framed base plate, 22-framed side plate, 31-bed die base plate, 32-bed die side plate, 33-reinforcement, 34-shadoof.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
embodiment 1
The integrated wall body decoration lines in two side, as shown in Figure 1, comprise decoration panel 4 and all with the two side of decoration panel 4 integral structure, two side is separately positioned on decoration panel about 4 two ends, two side is called after the first side wall 5 and the second sidewall 6 respectively, and the first side wall 5 is higher than the second sidewall 6.The first side wall 5 outer surface, the first side wall 5 inner surface, the second sidewall 6 outer surface, the second sidewall 6 inner surface, decoration panel 4 inner surface are plane.Fibrous mesh cloth 7 is equipped with in decoration panel 4, the first side wall 5 and the second sidewall 6.
Decoration panel 4 outer surface is natural-surface.Natural-surface is the face for decorating having decorative pattern or pattern, can design corresponding outward appearance as required.
Adopt steel to hang to install, natural-surface outwardly, natural-surface can laterally or longitudinally be installed, and the first side wall 5 and the second sidewall 6 are for auxiliary installation, and the first side wall 5 is different with the second sidewall 6 height, the crossbeam that can adapt to different house type is installed, the scope of application is wider, one-body molded, installs more firm, simply, convenient.
embodiment 2
For the manufacture of the mould of wall body decoration lines, as shown in Figures 2 to 6, framed 2, silica gel mould 1, bed die 3 is comprised.
Framed 2 comprise framed base plate 21 and a pair framed side plate, 22, two framed side plates 22 are separately positioned on framed base plate about 21 two ends, and one of them framed side plate 22 is higher than another framed side plate 22.Silica gel mould 1 is arranged between two framed side plates 22, and in the present embodiment, framed 2 adopt hard plate to make, and silica gel mould 1 are played to the effect of supporting and location.
Silica gel mould 1 comprises the mould diapire 11 for shaping decoration panel 4 and a pair first mould side walls 12 for shaping two side and a pair second mould side walls 13, two the first mould side walls 12 are separately positioned on mould diapire about 11 two ends, one of them first mould side wall 12 is separately positioned on mould diapire 11 rear and front end higher than another first mould side wall 12, two the second mould side walls 13.Mould diapire 11 upper surface is provided with the die for the formation of natural-surface.The thickness of mould diapire 11, first mould side wall 12, second mould side wall 13 is all between 0.3-1cm.In the present embodiment, the thickness of mould diapire 11, first mould side wall 12, second mould side wall 13 is 0.5cm.
Bed die 3 comprises bed die base plate 31 and a pair bed die side plate 32, two bed die side plates 32 are separately positioned on bed die base plate about 31 two ends, bed die base plate 31 is arranged between two the first mould side walls 12, second mould side wall 13 is provided with the groove 14 for installing bed die 3, bed die 3 two ends are all agreed with two grooves 14, form the cavity being used for shaping wall body decoration lines between bed die 3 and silica gel mould 1.In the present embodiment, bed die 3 adopts import three-ply board to make, and import three-ply board is not yielding, and the thickness of bed die 3 is between 1.3-2.3cm, and in the present embodiment, the thickness of bed die 3 is 1.8cm.
First mould side wall 12 upper end is equipped with the positioning convex strip 15 for locating, and positioning convex strip 15 is stuck in corresponding framed side plate 22 upper end, makes the first mould side wall 12 of silica gel mould 1 not be subject to ectocine and be extruded distortion, affects shaping product quality.
At least one reinforcement 33 is provided with between two bed die side plates 32.The number of reinforcement 33 can be determined according to the length of bed die base plate 31, and in the present embodiment, the front portion between bed die side plate 32, rear portion, middle part are equipped with a reinforcement 33.
At least one shadoof 34 is provided with between two bed die side plates 32.In the present embodiment, the number of shadoof 34 is two, and shadoof 34 two ends are fixedly connected with two bed die side plates 32 respectively, have spacing between shadoof 34 and bed die base plate 31, therefore can hold corresponding shadoof 34 respectively to mention bed die 3 by both hands when the demoulding.
embodiment 3
The forming method of wall body decoration lines, comprises the following steps:
Step a. molding: make framed 2 according to the decoration panel 4 of wall body decoration lines, the size of two side, rear toward framed 2 interior perfusion silica gel, make silica gel mould 1, the thickness of the silica gel mould 1 made is 0.5cm, and the hardening time of silica gel mould 1 is 4h.
Step b. silica gel mould 1 demoulding: hand ejection;
Step c mould shaping: the specification according to silica gel mould 1 makes bed die 3, and bed die 3 adopts import three-ply board to make, and import three-ply board is not yielding, and the thickness of bed die 3 is 1.8cm, and mould is shaping.
Steps d. the configuration of slurry: slurry is made up of the raw material of following weight portion: cement 100 parts, river sand 200 parts, 100 parts, stone, 130 parts, water, water reducer 1.06 parts, defoamer 1.06 parts, 0.1 part, glass fibre, put into mixer after proportioning and carry out mix and blend, be stirred to slurry and mix, whipping temp is between 25-35 DEG C.In the present embodiment, buck agent is poly carboxylic acid series water reducer, and defoamer forms through hydrophobic being distributed after being reacted by polyethers and fatty alcohol.
Step e. natural-surface shaping: mould diapire 11 upper surface pigment being sprayed onto silica gel mould 1, bed die 3 outer surface sticks film, the two side ends of bed die 3 respectively reserves unnecessary film, between two mould side walls 12 bed die 3 being arranged on silica gel mould 1, pour into slurry toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into can expire the bottom of whole silica gel mould 1.
Whole mould is placed in shake table, and carry out first time vibration by shake table, time of vibration is 2min, and the speed of vibration is 1500 revs/min, and slurry is covered with the bottom of mould diapire 11, and the natural-surface of wall body decoration lines is shaping;
Step f. pastes fibrous mesh cloth 7: mention bed die 3, and the specification according to wall body decoration lines sticks two-layer fibrous mesh cloth 7 toward the slurry upper surface of having filled with, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm; Paste fibrous mesh cloth 7 toward slurry upper surface and can increase the intensity of structure, select grid hole to be the fibrous mesh cloth 7 of 0.8cm*0.8cm specification, be just applicable to the slurry of said ratio, grid hole is excessive, then can not be suitable for the length of the slurry of said ratio, intensity is less, and fibrous mesh cloth 7 easily ruptures; Grid hole is too small, then can not well coordinate with slurry; After sticking fibrous mesh cloth 7, the part bending that fibrous mesh cloth 7 both sides are unnecessary, the later stage is embedded in two interior respectively, and in the process of later stage vibration, the fibrous mesh cloth 7 being attached to upper surface can sink.
Step g. two side shaping: mould is placed on shake table, continue to carry out second time vibration, the speed of vibration is 1500 revs/min, and continues to pour into slurry from higher opening, after slurry flows out from lower opening, the slurry that this opening floating is unnecessary, sealing lower opening by film afterwards, continuing toward adding slurry, until fill whole cavity in higher opening, to erase unnecessary slurry, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step h. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping, and curing time is 8h, and the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step I. natural curing: mention bed die 3, take out by the wall body decoration lines of sizing material forming, be quietly placed on indoor 48h, carry out natural curing, indoor temperature between 25-35 DEG C, after carry out cutting processing as required.
embodiment 4
The forming method of wall body decoration lines, client determines the size of wall body decoration lines, comprises the following steps:
Step a. molding: make framed 2 according to the decoration panel 4 of wall body decoration lines, the size of two side, rear toward framed 2 interior perfusion silica gel, make silica gel mould 1, the thickness of the silica gel mould 1 made is 0.3cm, and the hardening time of silica gel mould 1 is 3h.
Step b. silica gel mould 1 demoulding: hand ejection;
Step c mould shaping: the specification according to silica gel mould 1 makes bed die 3, and the thickness of bed die 3 is 1.3cm, and mould is shaping.
Steps d. the preparation of slurry: slurry is made up of the raw material of following weight portion: cement 80 parts, river sand 240 parts, 90 parts, stone, 106 parts, water, water reducer 2.06 parts, defoamer 1 part, 0.15 part, glass fibre.Put into mixer after proportioning is good and carry out mix and blend, be stirred to slurry and mix, whipping temp is between 25-35 DEG C.
Step e. natural-surface shaping: mould diapire 11 upper surface pigment being sprayed onto silica gel mould 1, bed die 3 outer surface sticks film, the two side ends of bed die 3 respectively reserves unnecessary film, between two mould side walls 12 bed die 3 being arranged on silica gel mould 1, pour into slurry toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into can expire the bottom of whole silica gel mould 1.
Total is placed in shake table, and carry out first time vibration by shake table, time of vibration is 1min, and the speed of vibration is 1200 revs/min, and slurry is covered with the bottom of mould diapire 11, and the natural-surface of wall body decoration lines is shaping;
Step f. pastes fibrous mesh cloth 7: mention bed die 3, and the specification according to wall body decoration lines sticks two-layer fibrous mesh cloth 7 toward the slurry upper surface of having filled with, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm; Paste fibrous mesh cloth 7 toward slurry upper surface and can increase the intensity of structure, select grid hole to be the fibrous mesh cloth 7 of 0.8cm*0.8cm specification, be just applicable to the slurry of said ratio, grid hole is excessive, then can not be suitable for the length of the slurry of said ratio, intensity is less, and fibrous mesh cloth 7 easily ruptures; Grid hole is too small, then can not well coordinate with slurry; After sticking fibrous mesh cloth 7, the part bending that fibrous mesh cloth 7 both sides are unnecessary, the later stage is embedded in two interior respectively, and in the process of later stage vibration, the fibrous mesh cloth 7 being attached to upper surface can sink.
Step g. two side shaping: mould is placed on shake table, continue to carry out second time vibration, the speed of vibration is 1800 revs/min, and continues to pour into slurry from higher opening, after slurry flows out from lower opening, the slurry that this opening floating is unnecessary, sealing lower opening by film afterwards, continuing toward adding slurry, until fill whole cavity in higher opening, to erase unnecessary slurry, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step h. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping, and curing time is 7h, and the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step I. natural curing: mention bed die 3, take out by the wall body decoration lines of sizing material forming, be quietly placed on indoor 40h, carry out natural curing, indoor temperature between 25-35 DEG C, after carry out cutting processing as required.
embodiment 5
The forming method of wall body decoration lines, client determines the size of wall body decoration lines, comprises the following steps:
Step a. molding: make framed 2 according to the decoration panel 4 of wall body decoration lines, the size of two side, rear toward framed 2 interior perfusion silica gel, make silica gel mould 1, the thickness of the silica gel mould 1 made is 1cm, and the hardening time of silica gel mould 1 is 5h.
Step b. silica gel mould 1 demoulding: hand ejection;
Step c mould shaping: the specification according to silica gel mould 1 makes bed die 3, and the thickness of bed die 3 is 2.3cm, and mould is shaping.
Steps d. the preparation of slurry: slurry is made up of the raw material of following weight portion: cement 120 parts, river sand 160 parts, 120 parts, stone, 154 parts, water, water reducer 1.5 parts, defoamer 2.06 parts, 0.08 part, glass fibre.Put into mixer after proportioning is good and carry out mix and blend, be stirred to slurry and mix, whipping temp is between 25-35 DEG C.
Step e. natural-surface shaping: mould diapire 11 upper surface pigment being sprayed onto silica gel mould 1, bed die 3 outer surface sticks film, the two side ends of bed die 3 respectively reserves unnecessary film, between two mould side walls 12 bed die 3 being arranged on silica gel mould 1, pour into slurry toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into can expire the bottom of whole silica gel mould 1.
Total is placed in shake table, and carry out first time vibration by shake table, time of vibration is 3min, and the speed of vibration is 2000 revs/min, and slurry is covered with the bottom of mould diapire 11, and the natural-surface of wall body decoration lines is shaping;
Step f. pastes fibrous mesh cloth 7: mention bed die 3, and the specification according to wall body decoration lines sticks two-layer fibrous mesh cloth 7 toward the slurry upper surface of having filled with, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm; Paste fibrous mesh cloth 7 toward slurry upper surface and can increase the intensity of structure, select grid hole to be the fibrous mesh cloth 7 of 0.8cm*0.8cm specification, be just applicable to the slurry of said ratio, grid hole is excessive, then can not be suitable for the length of the slurry of said ratio, intensity is less, and fibrous mesh cloth 7 easily ruptures; Grid hole is too small, then can not well coordinate with slurry; After sticking fibrous mesh cloth 7, the part bending that fibrous mesh cloth 7 both sides are unnecessary, the later stage is embedded in two interior respectively, and in the process of later stage vibration, the fibrous mesh cloth 7 being attached to upper surface can sink.
Step g. two side shaping: mould is placed on shake table, continue to carry out second time vibration, the speed of vibration is 1500 revs/min, and continues to pour into slurry from higher opening, after slurry flows out from lower opening, the slurry that this opening floating is unnecessary, sealing lower opening by film afterwards, continuing toward adding slurry, until fill whole cavity in higher opening, to erase unnecessary slurry, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step h. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping, and curing time is 10h, and the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step I. natural curing: mention bed die 3, take out by the wall body decoration lines of sizing material forming, be quietly placed on indoor 72h, carry out natural curing, indoor temperature between 25-35 DEG C, after carry out cutting processing as required.
embodiment 6
The forming method of wall body decoration lines, client determines the size of wall body decoration lines, comprises the following steps:
Step a. molding: make framed 2 according to the decoration panel 4 of wall body decoration lines, the size of two side, rear toward framed 2 interior perfusion silica gel, make silica gel mould 1, the thickness of the silica gel mould 1 made is 0.8cm, and the hardening time of silica gel mould 1 is 4.5h.
Step b. silica gel mould 1 demoulding: hand ejection;
Step c mould shaping: the specification according to silica gel mould 1 makes bed die 3, and the thickness of bed die 3 is 1.5cm, and mould is shaping.
Steps d. the preparation of slurry: slurry is made up of the raw material of following weight portion: cement 110 parts, river sand 220 parts, 80 parts, stone, 140 parts, water, water reducer 0.8 part, defoamer 0.5 part, 0.05 part, glass fibre.Put into mixer after proportioning is good and carry out mix and blend, be stirred to slurry and mix, whipping temp is between 25-35 DEG C.
Step e. natural-surface shaping: mould diapire 11 upper surface pigment being sprayed onto silica gel mould 1, bed die 3 outer surface sticks film, the two side ends of bed die 3 respectively reserves unnecessary film, between two mould side walls 12 bed die 3 being arranged on silica gel mould 1, pour into slurry toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into can expire the bottom of whole silica gel mould 1.
Total is placed in shake table, and carry out first time vibration by shake table, time of vibration is 5min, and the speed of vibration is 1700 revs/min, and slurry is covered with the bottom of mould diapire 11, and the natural-surface of wall body decoration lines is shaping;
Step f. pastes fibrous mesh cloth 7: mention bed die 3, and the specification according to wall body decoration lines sticks two-layer fibrous mesh cloth 7 toward the slurry upper surface of having filled with, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm; Paste fibrous mesh cloth 7 toward slurry upper surface and can increase the intensity of structure, select grid hole to be the fibrous mesh cloth 7 of 0.8cm*0.8cm specification, be just applicable to the slurry of said ratio, grid hole is excessive, then can not be suitable for the length of the slurry of said ratio, intensity is less, and fibrous mesh cloth 7 easily ruptures; Grid hole is too small, then can not well coordinate with slurry; After sticking fibrous mesh cloth 7, the part bending that fibrous mesh cloth 7 both sides are unnecessary, the later stage is embedded in two interior respectively, and in the process of later stage vibration, the fibrous mesh cloth 7 being attached to upper surface can sink.
Step g. two side shaping: mould is placed on shake table, continue to carry out second time vibration, the speed of vibration is 2000 revs/min, and continues to pour into slurry from higher opening, after slurry flows out from lower opening, the slurry that this opening floating is unnecessary, sealing lower opening by film afterwards, continuing toward adding slurry, until fill whole cavity in higher opening, to erase unnecessary slurry, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step h. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping, and curing time is 9h, and the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step I. natural curing: mention bed die 3, take out by the wall body decoration lines of sizing material forming, be quietly placed on indoor 52h, carry out natural curing, indoor temperature between 25-35 DEG C, after carry out cutting processing as required.
embodiment 7
The forming method of wall body decoration lines, client determines the size of wall body decoration lines, comprises the following steps:
Step a. molding: make framed 2 according to the decoration panel 4 of wall body decoration lines, the size of two side, rear toward framed 2 interior perfusion silica gel, make silica gel mould 1, the thickness of the silica gel mould 1 made is 0.7cm, and the hardening time of silica gel mould 1 is 3.5h.
Step b. silica gel mould 1 demoulding: hand ejection;
Step c mould shaping: the specification according to silica gel mould 1 makes bed die 3, and the thickness of bed die 3 is 2cm, and mould is shaping.
Steps d. the preparation of slurry: slurry is made up of the raw material of following weight portion: cement 90 parts, river sand 180 parts, 110 parts, stone, 115 parts, water, water reducer 0.5 part, defoamer 1.5 parts, 0.12 part, glass fibre.Put into mixer after proportioning is good and carry out mix and blend, be stirred to slurry and mix, whipping temp is between 25-35 DEG C.
Step e. natural-surface shaping: mould diapire 11 upper surface pigment being sprayed onto silica gel mould 1, bed die 3 outer surface sticks film, the two side ends of bed die 3 respectively reserves unnecessary film, between two mould side walls 12 bed die 3 being arranged on silica gel mould 1, pour into slurry toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into can expire the bottom of whole silica gel mould 1.
Total is placed in shake table, and carry out first time vibration by shake table, time of vibration is 4min, and the speed of vibration is 1500 revs/min, and slurry is covered with the bottom of mould diapire 11, and the natural-surface of wall body decoration lines is shaping;
Step f. pastes fibrous mesh cloth 7: mention bed die 3, and the specification according to wall body decoration lines sticks two-layer fibrous mesh cloth 7 toward the slurry upper surface of having filled with, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm; Paste fibrous mesh cloth 7 toward slurry upper surface and can increase the intensity of structure, select grid hole to be the fibrous mesh cloth 7 of 0.8cm*0.8cm specification, be just applicable to the slurry of said ratio, grid hole is excessive, then can not be suitable for the length of the slurry of said ratio, intensity is less, and fibrous mesh cloth 7 easily ruptures; Grid hole is too small, then can not well coordinate with slurry; After sticking fibrous mesh cloth 7, the part bending that fibrous mesh cloth 7 both sides are unnecessary, the later stage is embedded in two interior respectively, and in the process of later stage vibration, the fibrous mesh cloth 7 being attached to upper surface can sink.
Step g. two side shaping: mould is placed on shake table, continue to carry out second time vibration, the speed of vibration is 1600 revs/min, and continues to pour into slurry from higher opening, after slurry flows out from lower opening, the slurry that this opening floating is unnecessary, sealing lower opening by film afterwards, continuing toward adding slurry, until fill whole cavity in higher opening, to erase unnecessary slurry, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step h. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping, and curing time is 9h, and the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step I. natural curing: mention bed die 3, take out by the wall body decoration lines of sizing material forming, be quietly placed on indoor 60h, carry out natural curing, indoor temperature between 25-35 DEG C, after carry out cutting processing as required.
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (10)
1. wall body decoration lines, comprise decoration panel (4), decoration panel (4) outer surface is natural-surface, it is characterized in that: also all with the two side of decoration panel (4) integral structure, two side is separately positioned on decoration panel (4) two ends, left and right, two side is called after the first side wall (5) and the second sidewall (6) respectively, and the first side wall (5) is higher than the second sidewall (6).
2. for the manufacture of the mould of wall body decoration lines according to claim 1, it is characterized in that: comprise silica gel mould (1), bed die (3), silica gel mould (1) comprises mould diapire (11), a pair first mould side walls (12), a pair second mould side walls (13), two the first mould side walls (12) are separately positioned on mould diapire (11) two ends, left and right, two the second mould side walls (13) are separately positioned on mould diapire (11) rear and front end, and one of them first mould side wall (12) is higher than another the first mould side wall (12); Second mould side wall (13) is provided with the groove (14) for installing bed die (3), and bed die (3) two ends are all agreed with two grooves (14), forms the cavity being used for shaping wall body decoration lines between bed die (3) and silica gel mould (1).
3. mould according to claim 2, is characterized in that: also comprise framed (2), and framed (2) comprise framed base plate (21) and a pair framed side plate (22), and one of them framed side plate (22) is higher than another framed side plate (22); Silica gel mould (1) is arranged between two framed side plates (22).
4. the mould according to Claims 2 or 3, is characterized in that: the first mould side wall (12) upper end is equipped with the positioning convex strip (15) for locating, and positioning convex strip (15) is stuck in corresponding framed side plate (22) upper end.
5. the mould according to Claims 2 or 3, is characterized in that: the thickness of mould diapire (11), the first mould side wall (12), the second mould side wall (13) is all between 0.3-1cm; Bed die (3) comprises bed die base plate (31) and a pair bed die side plate (32), at least one shadoof (34) is provided with between two bed die side plates (32), shadoof (34) two ends are fixedly connected with two bed die side plates (32) respectively, have spacing between shadoof (34) and bed die base plate (31).
6. adopt mould according to claim 2 to manufacture the method for wall body decoration lines, it is characterized in that: comprise the following steps:
The configuration of step a. slurry: the raw material of slurry is put into stirrer for mixing stir after for subsequent use;
Step b. natural-surface shaping: mould diapire (11) upper surface pigment being sprayed onto silica gel mould (1), bed die (3) outer surface sticks film, the two side ends of bed die (3) respectively reserves unnecessary film, between two mould side walls (12) bed die (3) being arranged on silica gel mould (1), pour into slurry toward the opening between higher the first mould side wall (12) and higher bed die side plate (32), the slurry poured into can be paved with the bottom of whole silica gel mould (1); Mould is placed in shake table and carries out first time vibration, time of vibration is 1-5min, and natural-surface is shaping;
Step c pastes fibrous mesh cloth (7): mention bed die (3), pastes fibrous mesh cloth (7) toward the slurry upper surface of having filled with;
Steps d. two side shaping: mould is placed on shake table, continue to carry out second time vibration, and continue to pour into slurry from higher opening, slurry from lower opening flow out after, the slurry that this opening floating is unnecessary, after seal lower opening by film, continue toward adding slurry in higher opening, until fill whole cavity, unnecessary slurry of erasing, then seal higher opening by film;
The maintenance at the steam-cured cellar for storing things of step e. is shaping: the mould sealing two openings being put into steam-cured cellar for storing things, to carry out maintenance shaping;
Step f. natural curing: mention bed die (3), takes out and carries out natural curing by the wall body decoration lines of sizing material forming, after carry out cutting processing as required.
7. forming method according to claim 6, is characterized in that: the speed of first time vibration and second time vibration is between 1200 revs/min-2000 revs/min.
8. forming method according to claim 6, it is characterized in that: in step a, slurry is made up of the raw material of following weight portion: cement 80-120 part, river sand 160-240 part, stone 80-120 part, water 106-154 part, water reducer 0.5-2.06 part, defoamer 0.5-2.06 part, glass fibre 0.05-0.15 part.
9. the forming method according to claim 6 or 7 or 8, is characterized in that: in step a, slurry is made up of the raw material of following weight portion: cement 100 parts, river sand 200 parts, 100 parts, stone, 130 parts, water, water reducer 1.06 parts, defoamer 1.06 parts, 0.1 part, glass fibre.
10. the forming method according to claim 6 or 7 or 8, is characterized in that: in step e, the curing time at steam-cured cellar for storing things is 7-10h, and the temperature of maintenance is between 48-70 DEG C; In step f, the autogenous curing time is 40-72h, and the temperature of maintenance is between 25-35 DEG C.
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| CN107244850A (en) * | 2017-05-16 | 2017-10-13 | 贵州大龙建通新材料有限公司 | Multilayer decorative lines and its preparation technology |
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| CN105365028B (en) | 2017-12-29 |
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