CN105355419B - A kind of winding mould - Google Patents

A kind of winding mould Download PDF

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Publication number
CN105355419B
CN105355419B CN201510778163.7A CN201510778163A CN105355419B CN 105355419 B CN105355419 B CN 105355419B CN 201510778163 A CN201510778163 A CN 201510778163A CN 105355419 B CN105355419 B CN 105355419B
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China
Prior art keywords
pole
guard rail
plectane
mold shaft
rail rod
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CN201510778163.7A
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Chinese (zh)
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CN105355419A (en
Inventor
何东霞
褚俊勇
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Ai Ke Electrical Appliance (suzhou) Co Ltd
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Ai Ke Electrical Appliance (suzhou) Co Ltd
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Publication of CN105355419A publication Critical patent/CN105355419A/en
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Abstract

The invention discloses a kind of winding mould, including coiling mold shaft, the circular guardrail at coiling mold shaft two ends is arranged on, guardrail includes the guard rail rod of plectane and its periphery, and guard rail rod is opened up and coordinates sliding block in strip slide slot, slide slot, and annular fastener is set on sliding block;Some lining bars are laid on the external peripheral surface of coiling mold shaft, the side of guard rail rod sets pole, and pole is located in the angle that guard rail rod is formed with plectane and is fastened in circular fastener, and the side for serving as a contrast bar is against on pole.In operation, will first serve as a contrast bar and being against on corresponding pole, then wire is wound on coiling mold shaft, in this way, lining bar is in wire winding process, situation about being slided relative to coiling mold shaft will not occur;After the layer line circle of wire coiling one, the upper annular fastener of shifting after pole is extracted out, and continue to lay pole on a layer line circle and serve as a contrast bar, so completed to coil winding repeatedly.

Description

A kind of winding mould
Technical field:
The present invention relates to transformer technology field, in particular to a kind of winding mould of transformer coil.
Background technology:
The winding mould of usual transformer is the baffle plate at two ends and the coiling mold shaft composition of centre, this winding mould for Reliability is poor for the transformer coil technique that capacity is smaller, voltage class is higher, because the high-voltage conducting wires of such transformer Section is smaller, and when using laminar coiling, the wire of every layer of start-up portion of coil positions more difficult and every layer of ending and leads Easily there is a layer phenomenon in line, and not only coil winding efficiency is low, and quality is difficult to ensure that.
The content of the invention:
Technical problem solved by the invention:Using winding mould of the prior art carry out the laminar of transformer coil around When processed, the wire positioning of every layer of start-up portion of coil is more difficult and every layer of ending wire easily occurs a layer phenomenon, not only Coil winding efficiency is low, and quality is difficult to ensure that.
In order to solve the above technical problems, the present invention provides following technical scheme:
A kind of winding mould, including coiling mold shaft, it is arranged on the circular guardrail at coiling mold shaft two ends;The guardrail includes circle Plate, some guard rail rods for being arranged on plectane periphery, the outer ring for being arranged on some guard rail rod peripheries, one end of the guard rail rod is fixed Be connected on plectane, the other end of guard rail rod is fixedly connected with outer ring, some guard rail rods along the circumference of plectane to being uniformly distributed, institute State plectane to be fixedly connected with the end of coiling mold shaft, the center line of plectane and the axle center overlapping of axles of coiling mold shaft;
Some lining bars are laid on the external peripheral surface of the coiling mold shaft, the length of the lining bar is equal to the length of coiling mold shaft Degree, some lining bars are uniformly distributed along the external peripheral surface of coiling mold shaft;
The cross section of the guard rail rod is square, and each guard rail rod opens up the slide slot of a strip along its length, Slide slot is located on the lateral wall of guard rail rod, and sliding block is combined with slide slot, and sliding block is provided with annular fastener, and annular fastener sets one Gap;
The quantity of the lining bar is equal to a quantity for the guard rail rod of guardrail, and the side of guard rail rod is provided with pole, the circle In the angle that the guard rail rod of the guardrail at coiling mold shaft two ends is formed with plectane, the both ends of pole pass through the two-end part of rod Gap is fastened in annular fastener;The center line of pole and the axis parallel of coiling mold shaft, the side of each lining bar is against one On pole.
By above-mentioned technical proposal, the length value of the pole is more than the distance between two circular guardrails;In practical operation, Some poles are fastened on staff the angle that the guard rail rod of the guardrail at coiling mold shaft two ends and plectane are formed respectively first In, specifically, the both ends of pole are fastened in annular fastener;Afterwards, the side of each lining bar is against on corresponding pole;It Afterwards, be wound on wire on coiling mold shaft by staff, and the direction of coiling is by lining bar to the pole offseted with lining bar, due to lining Bar is against on pole, and pole is against on guard rail rod, and pole terminates in guard rail rod, therefore, lining bar in wire winding process, Bu Huifa Raw situation about being slided relative to coiling mold shaft;After the layer line circle of the wire coiling one, staff can grip circle by instrument One end of rod, it is extracted out from coil, and specifically, pole is extracted out from annular fastener;Afterwards, staff's action sliding block, Sliding block is set to move up a certain distance along slide slot, sliding block to drive and move a certain distance on annular fastener, afterwards, described one Quantity is laid on layer line circle and identical pole on coiling mold shaft is laid on before, the pole is in man-to-man mode near corresponding Guard rail rod on and the annular fastener that is fastened on after shifting in;Afterwards, on a layer line circle laying be laid on before around Identical lining bar on line mold shaft, the lining bar is against on corresponding pole in man-to-man mode, and afterwards, staff continues to lead Line is wound on lining bar.Continue coiling in the above described manner, the wire positioning of every layer of start-up portion of coil can be made convenient and every Layer ending wire is not in fall a layer phenomenon, and whole coil is well arranged, and attractive in appearance and good insulating can not only improve coil The efficiency of coiling, and quality can be guaranteed.After the completion of whole coil winding, staff can be gripped by instrument One end of pole, it is extracted out from coil (in specially annular fastener).
By above-mentioned technical proposal, what applicant needed Special attention will be given to is:First, pole is fastened in annular fastener, can be had Effect ground positioning pole;Second, annular fastener can be moved with sliding block along slide slot, so as to the successively setting circle in coil-winding process Rod.
A kind of explanation as the present invention to lining bar, the lining bar at least side opens up the deep-slotted chip breaker of strip, deep-slotted chip breaker Coordinate with pole.In this way, the stability that lining bar coordinates with pole can be improved, lining bar is further avoided to be sent out in coil-winding process Raw movement.
Used as a modification of the present invention, the center line of plectane is deviateed on the surface that each guard rail rod is contacted with pole;It is any The symmetrical structure in cross section of bar is served as a contrast, the left side or right side of any lining bar are against on pole, the symmetrical plane of any lining bar By the center line of plectane, the symmetrical plane of any lining bar overlaps with the symmetrical plane of another lining bar.By above-mentioned improvement, it is assumed that every One guard rail rod can extend, the guard rail rod after extension not by plectane center line, i.e. not by the axial line of winding former axle, It is so designed that, is in order to the symmetrical plane of multipair lining bar for allowing on coiling mold shaft up and down or being symmetrical set is by plectane Center line, and it is then in order that the shape of whole coil is around being obtained more by the center line of plectane to allow the symmetrical plane of multipair lining bar Plus it is well-balanced and attractive in appearance.
Used as a modification of the present invention, the one end of the pole is provided with screw thread.After the completion of whole coil winding, work Making personnel can be screwed onto on pole by will be provided with the instrument of screwed hole, then pole is taken out from coil by acting the instrument Go out.
Used as a modification of the present invention, the plectane is fixedly connected on the end of coiling mold shaft by threaded fastener. So improve, staff can be facilitated to dismantle coiling mold shaft and railing.
Used as a modification of the present invention, the centre of the plectane opens up square through hole.So improve, whole winding former Tool can by the square through hole be arranged on spooling equipment on, by spooling equipment drive winding mould rotation and carry out coil around System.
Brief description of the drawings:
The present invention is described further below in conjunction with the accompanying drawings:
Fig. 1 is a kind of structural representation of winding mould of the invention;
Fig. 2 is the planar structure schematic diagram in Fig. 1 obtained by the lower right observation winding mould;
Fig. 3 is the structural representation of lining bar 30 in Fig. 1 or Fig. 2;
Fig. 4 is enlarged drawing at A in Fig. 1;
Fig. 5 is enlarged drawing at B in Fig. 2.
Symbol description in figure:
10th, coiling mold shaft;
20th, circular guardrail;21st, plectane;210th, square through hole;22nd, guard rail rod;220th, slide slot;23rd, outer ring;
30th, bar is served as a contrast;301st, the symmetrical plane of bar is served as a contrast;31st, deep-slotted chip breaker;
40th, pole;
51st, sliding block;52nd, annular fastener;520th, gap.
Specific embodiment:
With reference to Fig. 1, Fig. 2, a kind of winding mould, including coiling mold shaft 10, it is arranged on the circular guardrail at coiling mold shaft two ends 20;The guardrail includes plectane 21, the outer ring for being arranged on the peripheral some guard rail rods 22 of plectane, being arranged on some guard rail rods peripheries 23, one end of the guard rail rod is fixedly connected on plectane, and the other end of guard rail rod is fixedly connected with outer ring, some guard rail rod edges To being uniformly distributed, the plectane 21 is fixedly connected on the end of coiling mold shaft 10, plectane by threaded fastener to the circumference of plectane Center line and coiling mold shaft axle center overlapping of axles, the centre of the plectane 21 opens up square through hole 210.
With reference to Fig. 1, Fig. 2, some lining bars 30, length of the lining bar etc. are laid on the external peripheral surface of the coiling mold shaft In the length of coiling mold shaft, some lining bars are uniformly distributed along the external peripheral surface of coiling mold shaft.
With reference to Fig. 4, Fig. 5, the cross section of the guard rail rod is square, and each guard rail rod opens up a strip along its length The slide slot 220 of shape, slide slot is located on the lateral wall of guard rail rod, and sliding block 51 is combined with slide slot, and sliding block is provided with annular Fastener 52, annular fastener sets a gap 520;
With reference to Fig. 1, Fig. 2, the quantity of the lining bar is equal to a quantity for the guard rail rod of guardrail, and the side of guard rail rod is provided with Pole 40, the two-end part of the pole is tied in the angle that the guard rail rod of the guardrail at coiling mold shaft two ends is formed with plectane Fig. 4, Fig. 5 are closed, the both ends of pole are fastened in annular fastener 52 by gap;The center line of pole and the axle center of coiling mold shaft Line is parallel, and the side of each lining bar is against on a pole.The one end of the pole 40 is provided with screw thread.
With reference to Fig. 1 to Fig. 3, the center line of plectane 21 is deviateed on the surface that each guard rail rod 22 is contacted with pole 40;Any lining The symmetrical structure in cross section of bar 30, the both sides of any lining bar 30 open up the deep-slotted chip breaker 31 of strip, a left side for any lining bar Side deep-slotted chip breaker or right side deep-slotted chip breaker coordinate with pole, the symmetrical plane 301 of any lining bar by plectane center line, any lining bar Symmetrical plane with it is another lining bar symmetrical plane overlap.
In practical operation, the workflow of winding mould of the present invention is as follows:
First, some poles 40 are fastened on staff the guard rail rod of the guardrail 20 at the two ends of coiling mold shaft 10 respectively first In 22 angles formed with plectane 21, specifically, the both ends of pole 40 are fastened in annular fastener 52;Afterwards, each lining The side of bar 30 is against on corresponding pole 40.
Second, be wound on wire on coiling mold shaft 10 by staff, the direction of coiling be by lining bar 30 to lining bar phase The pole 40 for supporting.
3rd, after the layer line circle of the wire coiling one, staff can grip one end of pole 40 by instrument, by it Extracted out from coil, specifically, pole 40 is extracted out from annular fastener 52.
4th, staff's action sliding block 51 makes sliding block 51 move up a certain distance, sliding block 51 along slide slot 220 Drive and move a certain distance on annular fastener 52.
5th, staff lays quantity on the layer line circle and identical circle on coiling mold shaft 10 was laid on before Rod 40, the pole is in man-to-man mode on the corresponding guard rail rod 22 and in the annular fastener 52 that is fastened on after upper shifting.
6th, staff's laying on the layer line circle was laid on identical lining bar on coiling mold shaft 10 with before 30, the lining bar is against on corresponding pole 40 in man-to-man mode, and afterwards, staff continues for wire to be wound on lining bar 30 On.
7th, coiling is continued with above-mentioned 3rd to the 6th step, until whole coil winding is completed.
8th, after the completion of whole coil winding, staff can grip one end of pole 40 by instrument, by it from line Extracted out in circle.
Above content is only better embodiment of the invention, for one of ordinary skill in the art, according to the present invention Thought, will change in specific embodiments and applications, this specification content should not be construed as to this hair Bright limitation.

Claims (4)

1. a kind of winding mould, including coiling mold shaft (10), the circular guardrail (20) for being arranged on coiling mold shaft two ends;The guardrail Including plectane (21), it is arranged on some guard rail rods (22) of plectane periphery, is arranged on the outer ring (23) of some guard rail rod peripheries, institute The one end for stating guard rail rod is fixedly connected on plectane, and the other end of guard rail rod is fixedly connected with outer ring, and some guard rail rods are along plectane Circumference to being uniformly distributed, the plectane is fixedly connected with the end of coiling mold shaft, the center line of plectane and the axle of coiling mold shaft Heart overlapping of axles;It is characterized in that:
Some linings bar (30) are laid on the external peripheral surface of the coiling mold shaft, the length of the lining bar is equal to the length of coiling mold shaft Degree, some lining bars are uniformly distributed along the external peripheral surface of coiling mold shaft;
The cross section of the guard rail rod is square, and each guard rail rod opens up the slide slot (220) of a strip along its length, Slide slot is located on the lateral wall of guard rail rod, and sliding block (51) is combined with slide slot, and sliding block is provided with annular fastener (52), annular Fastener sets a gap (520);
The quantity of the lining bar is equal to a quantity for the guard rail rod of guardrail, and the side of guard rail rod is provided with pole (40), the circle In the angle that the guard rail rod of the guardrail at coiling mold shaft two ends is formed with plectane, the both ends of pole pass through the two-end part of rod Gap is fastened in annular fastener;The center line of pole and the axis parallel of coiling mold shaft, the side of each lining bar is against one On pole;
Lining bar (30) at least side opens up the deep-slotted chip breaker (31) of strip, and deep-slotted chip breaker coordinates with pole (40);
The one end of the pole (40) is provided with screw thread.
2. a kind of winding mould as claimed in claim 1, it is characterised in that:What each guard rail rod (22) contacted with pole (40) Deviate the center line of plectane (21) in surface;It is any lining bar (30) the symmetrical structure in cross section, the left side of any lining bar or Right side is against on pole, it is any lining bar symmetrical plane (301) by plectane center line, the symmetrical plane of any lining bar with it is another The symmetrical plane of one lining bar overlaps.
3. a kind of winding mould as claimed in claim 1, it is characterised in that:The plectane (21) is fixed by threaded fastener It is connected to the end of coiling mold shaft (10).
4. a kind of winding mould as claimed in claim 1, it is characterised in that:The centre of the plectane (21) opens up square logical Hole (210).
CN201510778163.7A 2015-11-15 2015-11-15 A kind of winding mould Active CN105355419B (en)

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Application Number Priority Date Filing Date Title
CN201510778163.7A CN105355419B (en) 2015-11-15 2015-11-15 A kind of winding mould

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Application Number Priority Date Filing Date Title
CN201510778163.7A CN105355419B (en) 2015-11-15 2015-11-15 A kind of winding mould

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CN105355419A CN105355419A (en) 2016-02-24
CN105355419B true CN105355419B (en) 2017-05-31

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106169367B (en) * 2016-08-31 2017-10-10 艾柯电器(苏州)有限公司 A kind of winding former kit
CN106229143B (en) * 2016-08-31 2017-10-10 艾柯电器(苏州)有限公司 A kind of pole pull-out mechanism of pole winding former

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2048618U (en) * 1989-03-06 1989-11-29 机械电子工业部第八设计研究院 Telescopic coil winding mould
CN2054562U (en) * 1989-09-13 1990-03-14 博山电机厂 Open-close type wrapping model
US5781287A (en) * 1995-05-18 1998-07-14 Siemens Aktiengesellschaft Coil body for miniature relays and the like
CN203397891U (en) * 2013-07-15 2014-01-15 成都亿科康德电气有限公司 High-tension coil winding equipment of transformer
CN203503460U (en) * 2013-10-30 2014-03-26 河源市新飞锐实业有限公司 Winding clamp used for winding machine
CN203774085U (en) * 2014-04-18 2014-08-13 巨邦电气集团有限公司 Diameter-adjustable mold for producing transformer winding
CN104143428A (en) * 2013-11-07 2014-11-12 国家电网公司 Winding tool for windings
CN205248107U (en) * 2015-11-15 2016-05-18 艾柯电器(苏州)有限公司 Coiling mold

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2048618U (en) * 1989-03-06 1989-11-29 机械电子工业部第八设计研究院 Telescopic coil winding mould
CN2054562U (en) * 1989-09-13 1990-03-14 博山电机厂 Open-close type wrapping model
US5781287A (en) * 1995-05-18 1998-07-14 Siemens Aktiengesellschaft Coil body for miniature relays and the like
CN203397891U (en) * 2013-07-15 2014-01-15 成都亿科康德电气有限公司 High-tension coil winding equipment of transformer
CN203503460U (en) * 2013-10-30 2014-03-26 河源市新飞锐实业有限公司 Winding clamp used for winding machine
CN104143428A (en) * 2013-11-07 2014-11-12 国家电网公司 Winding tool for windings
CN203774085U (en) * 2014-04-18 2014-08-13 巨邦电气集团有限公司 Diameter-adjustable mold for producing transformer winding
CN205248107U (en) * 2015-11-15 2016-05-18 艾柯电器(苏州)有限公司 Coiling mold

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