CN105349784A - Aluminum scrap recovering, transferring and melting tank - Google Patents

Aluminum scrap recovering, transferring and melting tank Download PDF

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Publication number
CN105349784A
CN105349784A CN201510641327.1A CN201510641327A CN105349784A CN 105349784 A CN105349784 A CN 105349784A CN 201510641327 A CN201510641327 A CN 201510641327A CN 105349784 A CN105349784 A CN 105349784A
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CN
China
Prior art keywords
aluminum
aluminium
axle
melting pool
pipeline
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Pending
Application number
CN201510641327.1A
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Chinese (zh)
Inventor
肖双喜
张苏嵘
张振
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Zhenjiang Yujiu Intelligent Equipment Co Ltd
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Zhenjiang Yujiu Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhenjiang Yujiu Intelligent Equipment Co Ltd filed Critical Zhenjiang Yujiu Intelligent Equipment Co Ltd
Priority to CN201510641327.1A priority Critical patent/CN105349784A/en
Publication of CN105349784A publication Critical patent/CN105349784A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses an aluminum scrap recovering, transferring and melting tank. The aluminum scrap recovering, transferring and melting tank comprises a melting tank body. The melting tank body comprises a guiding-in end, a discharging end and a stirring elevator. The guiding-in end is provided with an aluminum scrap inlet, a molten aluminum lifting opening and a first pipeline. The discharging end comprises a molten aluminum outlet and a second pipeline. The stirring elevator comprises a graphite blade rotor. The graphite blade rotor stretches into the molten aluminum lifting opening and used for extracting high-temperature molten aluminum and discharging the extracted high-temperature molten aluminum out of the first pipeline. The high-temperature molten aluminum discharged into the first pipeline is discharged out of the aluminum scrap inlet through the first pipeline, then the molten aluminum is in a vortex shape and is discharged into the melting tank, and aluminum scraps to be recovered are poured out from the aluminum scrape inlet at the same time and enter the melting tank along with the molten aluminum. The aluminum scrap recovering, transferring and melting tank has the characteristics that the aluminum scraps are guided into the melting tank smoothly, the melting effect is good, and the high-temperature molten aluminum is collected easily. The stirring elevator has the characteristics of being resistant to high temperature, good in heat dissipation performance and high in lifting efficiency. In addition, the maintenance difficulty of the tank is low, assemblies can be independently replaced, the maintenance cost is low, and meanwhile the risk coefficient of aluminum scrap melting and recovering is decreased accordingly.

Description

A kind of aluminium bits reclaim and transmit melting pool
Technical field
The present invention relates to aluminium bits to reclaim, particularly a kind of aluminium bits reclaim and transmit melting pool.
Background technology
When carrying out the maching of Al wheel, when aluminium alloy wheel hub raw material is cut, a large amount of processing scrap can be produced, reclaim again for reaching aluminium bits, recycling, processing scrap need be stirred through twin shaft, broken, dry, magnetic separation, single shaft stir with drying and processing after, discharge in melting pool, carry out fusing to reclaim, and in the process of fusing recovery, when the aluminium bits after process are totally discharged melting pool, on the entrance tube wall of easy attachment and high temperature, and very easily there is the situation of high temperature aluminum liquid sputtering, the aluminium bits not only adhered to are difficult to process, high temperature aluminum liquid sputtering is simultaneously more dangerous, danger is created to the safety of staff, therefore be badly in need of improving melting pool, it is made effectively to enter aluminium bits, reduce production risk.
Summary of the invention
For the problems referred to above, the present invention proposes a kind of aluminium bits and reclaim transmission melting pool.
For solving above technical problem, technical scheme provided by the invention is:
A kind of aluminium bits reclaim and transmit melting pool, it is characterized in that, comprise melting pool main body, described melting pool main body comprises importing holds, outlet end and stirring lift, described importing end is provided with aluminium bits entrance, aluminium liquid promotes mouth and the first pipeline, described outlet end comprises the outlet of aluminium liquid and second pipe, described aluminium bits entrance is promoted mouth with aluminium liquid and is connected by the first pipeline, the funnel-form that aluminium bits entrance is tapered, described aluminium liquid outlet is communicated with second pipe, described stirring lift comprises the first stirring lift and second and stirs lift, described first stirs lift is arranged at aluminium liquid lifting mouth place, described second stirs lift is arranged at aluminium liquid exit,
Described stirring lift comprises base, column, the first step-down gear, the second step-down gear, main shaft and graphite vanes rotor, described column is rectangular parallelepiped, vertically be fixedly installed on base, its lower end is provided with from sprocket wheel, described first step-down gear is vertically arranged at column upper end, the driving end of the first step-down gear is horizontally disposed with, and it is fixed with head sprocket;
On described column, cover has lifting casing, described lifting casing is the rectangular parallelepiped of hollow, 8 angles in the rectangular parallelepiped that lifting casing is are provided with 8 rollers, described roller is symmetrical arranged, and fits with column outside surface, and lifting casing is provided with chain and supporting traverse, the upper end of described chain is affixed with the upper surface of lifting casing, and through head sprocket, the lower end of chain is passed from sprocket wheel, and affixed with the lower surface of lifting casing;
Described supporting traverse level is fixedly installed on lifting casing side, second step-down gear is fixed on supporting traverse upper surface by support, the driving end of the second step-down gear is arranged down, which is provided with main belt pulley, supporting traverse side is provided with heat dissipation tank, and described heat dissipation tank is hollow structure, its outer wall has the louvre being communicated with heat dissipation tank, its upper surface and lower surface are provided with bearing, and described louvre is kidney-shaped;
Described main shaft comprises axle one and axle two, described axle one is through bearing, and be vertically fixed on heat dissipation tank, the upper end of axle one is provided with from belt pulley, described from belt pulley and main belt pulley same level height, and cover have vee-belt, described axle two is arranged at axle one lower end, and with axle one by the first flange coaxial removably connect fixing;
Logical second flange of described graphite vanes rotor and axle two fixing to removably connecting, comprise 4 blades, described blade is arranged down, in bent inside blade, comprises longitudinal edge, hypotenuse and horizontal edge successively, the angle that described hypotenuse and vertical direction are is α, described α=19 °, described longitudinal side length is L1, and the length of described horizontal edge is L2, the length of hypotenuse is L1:L2:L3=7:9:27 described in L3, and it is truncated cone-shaped that graphite vanes rotor rotates the adsorbent chamber formed;
Further, the side of described first pipeline and aluminium are considered entrance and aluminium liquid to be worth doing to promote the outer rim of mouth tangent.
Principle of work is as follows:
Fusing: graphite vanes rotor stretches into aluminium liquid and promotes mouth, by the rotation of blade, make to produce negative pressure in adsorbent chamber, the aluminium liquid of fusing high temperature is extracted, and by the impact of blade, the first pipeline is discharged by extracting the high temperature aluminum liquid come up, the high temperature aluminum liquid be discharged into is discharged tapered funnelform aluminium bits entrance by the first pipeline, high temperature aluminum liquid in swirling, enters in melting pool subsequently again, and aluminium bits simultaneously to be recycled are poured out from aluminium bits entrance top, be swirling with high temperature aluminum liquid, enter melting pool, carry out fusing and reclaim, the sputtering of aluminium liquid can not occur;
Reclaim: high temperature aluminum liquid is extracted out from the outlet of aluminium liquid by graphite vanes rotor, and is discharged by second pipe.
Beneficial effect of the present invention is:
A kind of aluminium bits that the present invention proposes reclaim and transmit melting pool, its structure is simple, reasonable in design, by stirring lift, high temperature aluminum liquid is extracted, run through fusing and removal process, aluminium bits enter melting pool in swirling with high temperature aluminum liquid, importing process is smooth and easy, high temperature aluminum liquid can not sputter, the graphite vanes rotor stirred on lift is connected with the second step-down gear by main shaft, realize rotating, by the first step-down gear, chain and lifting casing, realize upper and lower feeding, roller in lifting casing is close to column, movable stable, second step-down gear is by main belt pulley, indirectly main axis is driven from belt pulley and vee-belt, thus reduce the entirety vibrations of stirring lift, graphite vanes rotor high-speed rotates, negative pressure is produced in adsorbent chamber, can directly extract aluminium liquid, and by the impact of blade, high temperature aluminum liquid is discharged, graphite vanes rotor itself is extremely high temperature resistant simultaneously, running is smooth, louvre on heat dissipation tank, effectively the temperature that graphite vanes rotor is delivered on main shaft can be left, and axle, axle two and graphite vanes rotor are detachable connection, as being damaged or wearing and tearing, can change individually, reduce the maintenance difficulty stirring lift, decrease the cost of overhaul.
In sum, a kind of aluminium bits of the present invention reclaim and transmit melting pool, having aluminium bits imports smooth and easy, melt effective, high temperature aluminum liquid extracts simple feature, stirs lift and has high temperature resistant, that good heat dissipation, raising efficiency are high feature, and the maintenance difficulty stirring lift is low, assembly can be changed individually, and the cost of overhaul is low, and the risk factor that the fusing of aluminium bits is reclaimed simultaneously also decreases.
Accompanying drawing explanation
Fig. 1 schematic diagram of the present invention.
Fig. 2 aluminium bits entrance, aluminium liquid promote mouth and the first piping schematic.
Fig. 3 aluminium bits inlet side view.
Fig. 4 stirs lift schematic diagram.
Fig. 5 graphite vanes rotor schematic diagram.
Fig. 6 adsorbent chamber schematic diagram.
Embodiment
A kind of aluminium bits as shown in the figure reclaim and transmit melting pool, it is characterized in that, comprise melting pool main body 0, described melting pool main body 0 comprises importing end 28, outlet end 29 and stirring lift 30, described importing end 28 is provided with aluminium bits entrance 31, aluminium liquid promotes mouth 32 and the first pipeline 33, described outlet end 29 comprises aluminium liquid outlet 34 and second pipe 35, described aluminium bits entrance 31 is promoted mouth 32 with aluminium liquid and is connected by the first pipeline 33, the funnel-form that aluminium bits entrance 31 is tapered, described aluminium liquid outlet 34 is communicated with second pipe 35, described stirring lift 30 comprises the first stirring lift 36 and second and stirs lift 37, described first stirs lift 36 is arranged at aluminium liquid lifting mouth 32 place, described second stirring lift 37 is arranged at aluminium liquid and exports 34 places,
Described stirring lift 30 comprises base 1, column 2, first step-down gear 3, second step-down gear 4, main shaft 5 and graphite vanes rotor 6, described column 2 is in rectangular parallelepiped, vertically be fixedly installed on base 1, its lower end is provided with from sprocket wheel 7, described first step-down gear 3 is vertically arranged at column 2 upper end, the driving end of the first step-down gear 3 is horizontally disposed with, and it is fixed with head sprocket 8;
On described column 2, cover has lifting casing 9, the rectangular parallelepiped of described lifting casing 9 in hollow, 8 angles in the rectangular parallelepiped that lifting casing 9 is are provided with 8 rollers 10, described roller 10 is symmetrical arranged, and fits with column 2 outside surface, and lifting casing 9 is provided with chain 11 and supporting traverse 12, the upper end of described chain 11 is affixed with the upper surface of lifting casing 9, and through head sprocket 8, the lower end of chain 11 is passed from sprocket wheel 7, and affixed with the lower surface of lifting casing 9;
Described supporting traverse 12 level is fixedly installed on lifting casing 9 side, second step-down gear 4 is fixed on supporting traverse 12 upper surface by support 13, the driving end of the second step-down gear 4 is arranged down, which is provided with main belt pulley 14, supporting traverse 12 side is provided with heat dissipation tank 15, and described heat dissipation tank 15 is hollow structure, its outer wall has the louvre 16 being communicated with heat dissipation tank 15, its upper surface and lower surface are provided with bearing, and described louvre 16 is in kidney-shaped;
Described main shaft 5 comprises axle 1 and axle 2 18, described axle 1 is through bearing, and be vertically fixed on heat dissipation tank 15, the upper end of axle 1 is provided with from belt pulley 19, described from belt pulley 19 and main belt pulley 14 same level height, and cover have vee-belt 20, described axle 2 18 is arranged at axle 1 lower end, and with axle 1 by the first flange 21 coaxial removably connect fixing;
Logical second flange 22 of described graphite vanes rotor 6 is fixing to removably connecting with axle 2 18, comprise 4 blades 23, described blade 23 is arranged down, in bent inside blade 23, comprise longitudinal edge 24, hypotenuse 25 and horizontal edge 26 successively, the angle that described hypotenuse 25 and vertical direction are is α, described α=19 °, described longitudinal edge 24 length is L1, the length of described horizontal edge 26 is L2, the length of hypotenuse 25 is L1:L2:L3=7:9:27 described in L3, and it is truncated cone-shaped that graphite vanes rotor 6 rotates the adsorbent chamber 27 formed;
As shown in Figure 2, the side of described first pipeline 33 and aluminium are considered entrance 31 and aluminium liquid to be worth doing to promote the outer rim of mouth 32 tangent.
A kind of aluminium bits that the present invention proposes reclaim and transmit melting pool, its graphite vanes rotor stretches into aluminium bits and reclaims in transmission melting pool (lower abbreviation: melting pool), by the rotation of blade, make to produce negative pressure in adsorbent chamber, to the aluminium liquid of fusing high temperature, extract, and by the impact of blade, discharge in the pipeline of side by extracting the high temperature aluminum liquid come up, the pipeline the other end connects in the funnelform mouth that confluxes, the mouth that confluxes is communicated with melting pool, high temperature aluminum liquid is subsequently in swirling, again enter in melting pool, the aluminium bits reclaimed without fusing enter from a mouthful upper end of confluxing, enter in melting pool with high temperature aluminum liquid, carry out fusing to reclaim.
A kind of aluminium bits that the present invention proposes reclaim and transmit melting pool, its structure is simple, reasonable in design, by stirring lift, high temperature aluminum liquid is extracted, run through fusing and removal process, aluminium bits enter melting pool in swirling with high temperature aluminum liquid, importing process is smooth and easy, high temperature aluminum liquid can not sputter, the graphite vanes rotor stirred on lift is connected with the second step-down gear by main shaft, realize rotating, by the first step-down gear, chain and lifting casing, realize upper and lower feeding, roller in lifting casing is close to column, movable stable, second step-down gear is by main belt pulley, indirectly main axis is driven from belt pulley and vee-belt, thus reduce the entirety vibrations of stirring lift, graphite vanes rotor high-speed rotates, negative pressure is produced in adsorbent chamber, can directly extract aluminium liquid, and by the impact of blade, high temperature aluminum liquid is discharged, graphite vanes rotor itself is extremely high temperature resistant simultaneously, running is smooth, louvre on heat dissipation tank, effectively the temperature that graphite vanes rotor is delivered on main shaft can be left, and axle, axle two and graphite vanes rotor are detachable connection, as being damaged or wearing and tearing, can change individually, reduce the maintenance difficulty stirring lift, decrease the cost of overhaul.
The above; be only the present invention's preferably embodiment, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (7)

1. aluminium bits reclaim and transmit melting pool, it is characterized in that, comprise melting pool main body, melting pool main body comprises importing holds, outlet end and stirring lift, described importing end is provided with aluminium bits entrance, aluminium liquid promotes mouth and the first pipeline, described outlet end comprises the outlet of aluminium liquid and second pipe, described aluminium bits entrance is promoted mouth with aluminium liquid and is connected by the first pipeline, the funnel-form that aluminium bits entrance is tapered, described aluminium liquid outlet is communicated with second pipe, described stirring lift comprises the first stirring lift and second and stirs lift, described first stirs lift is arranged at aluminium liquid lifting mouth place, described second stirs lift is arranged at aluminium liquid exit.
2. a kind of aluminium bits as claimed in claim 1 reclaim and transmit melting pool, it is characterized in that, described stirring lift comprises base, column, the first step-down gear, the second step-down gear, main shaft and graphite vanes rotor, described column is rectangular parallelepiped, vertically be fixedly installed on base, its lower end is provided with from sprocket wheel, and described first step-down gear is vertically arranged at column upper end, the driving end of the first step-down gear is horizontally disposed with, and it is fixed with head sprocket.
3. a kind of aluminium bits as claimed in claim 2 reclaim and transmit melting pool, it is characterized in that, on described column, cover has lifting casing, described lifting casing is the rectangular parallelepiped of hollow, 8 angles in the rectangular parallelepiped that lifting casing is are provided with 8 rollers, described roller is symmetrical arranged, and fit with column outside surface, lifting casing is provided with chain and supporting traverse, the upper end of described chain is affixed with the upper surface of lifting casing, and through head sprocket, the lower end of chain is passed from sprocket wheel, and affixed with the lower surface of lifting casing.
4. a kind of aluminium bits as claimed in claim 3 reclaim and transmit melting pool, it is characterized in that, described supporting traverse level is fixedly installed on lifting casing side, and the second step-down gear is fixed on supporting traverse upper surface by support, and the driving end of the second step-down gear is arranged down, which is provided with main belt pulley, supporting traverse side is provided with heat dissipation tank, and described heat dissipation tank is hollow structure, its outer wall has the louvre being communicated with heat dissipation tank, its upper surface and lower surface are provided with bearing, and described louvre is kidney-shaped.
5. a kind of aluminium bits as claimed in claim 2 reclaim and transmit melting pool, it is characterized in that, described main shaft comprises axle one and axle two, described axle one through bearing, and is vertically fixed on heat dissipation tank, and the upper end of axle one is provided with from belt pulley, described from belt pulley and main belt pulley same level height, and cover have vee-belt, described axle two is arranged at axle one lower end, and with axle one by the first flange coaxial removably connect fixing.
6. a kind of aluminium bits as claimed in claim 2 reclaim and transmit melting pool, it is characterized in that, logical second flange of described graphite vanes rotor and axle two fixing to removably connecting, comprise 4 blades, described blade is arranged down, in bent inside blade, comprise longitudinal edge, hypotenuse and horizontal edge successively, the angle that described hypotenuse and vertical direction are is α, described α=19 °, described longitudinal side length is L1, and the length of described horizontal edge is L2, the length of hypotenuse is L1:L2:L3=7:9:27 described in L3, and it is truncated cone-shaped that graphite vanes rotor rotates the adsorbent chamber formed.
7. a kind of aluminium bits as claimed in claim 1 reclaim and transmit melting pool, it is characterized in that, the side of described first pipeline and aluminium are considered entrance and aluminium liquid to be worth doing to promote the outer rim of mouth tangent.
CN201510641327.1A 2015-10-08 2015-10-08 Aluminum scrap recovering, transferring and melting tank Pending CN105349784A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510641327.1A CN105349784A (en) 2015-10-08 2015-10-08 Aluminum scrap recovering, transferring and melting tank

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Application Number Priority Date Filing Date Title
CN201510641327.1A CN105349784A (en) 2015-10-08 2015-10-08 Aluminum scrap recovering, transferring and melting tank

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5350440A (en) * 1992-08-21 1994-09-27 Cookson Group Plc Furnace with deflecting surface and method of charging metal solids
CN101699204A (en) * 2009-11-06 2010-04-28 苏州新长光热能科技有限公司 Efficient and environment-friendly melting furnace for recycling the scrap aluminum
CN101706203A (en) * 2009-09-16 2010-05-12 苏州新长光热能科技有限公司 Novel waste aluminum smelting furnace
CN201575708U (en) * 2009-12-08 2010-09-08 沈阳东大三建工业炉制造有限公司 Eddy current scraps throwing device for melting aluminum scarps
CN202126169U (en) * 2011-06-01 2012-01-25 岳阳科达热能设备有限公司 Side-well aluminium scrap melting furnace
CN203454749U (en) * 2013-09-13 2014-02-26 苏州达泰尔机械有限公司 Loop heating system of aluminum alloy melting furnace
CN205077121U (en) * 2015-10-08 2016-03-09 镇江裕久智能装备股份有限公司 Conveying melting tank is retrieved to aluminium bits

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5350440A (en) * 1992-08-21 1994-09-27 Cookson Group Plc Furnace with deflecting surface and method of charging metal solids
CN101706203A (en) * 2009-09-16 2010-05-12 苏州新长光热能科技有限公司 Novel waste aluminum smelting furnace
CN101699204A (en) * 2009-11-06 2010-04-28 苏州新长光热能科技有限公司 Efficient and environment-friendly melting furnace for recycling the scrap aluminum
CN201575708U (en) * 2009-12-08 2010-09-08 沈阳东大三建工业炉制造有限公司 Eddy current scraps throwing device for melting aluminum scarps
CN202126169U (en) * 2011-06-01 2012-01-25 岳阳科达热能设备有限公司 Side-well aluminium scrap melting furnace
CN203454749U (en) * 2013-09-13 2014-02-26 苏州达泰尔机械有限公司 Loop heating system of aluminum alloy melting furnace
CN205077121U (en) * 2015-10-08 2016-03-09 镇江裕久智能装备股份有限公司 Conveying melting tank is retrieved to aluminium bits

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Application publication date: 20160224