CN105345176A - Semi-automatic thread repairing device - Google Patents
Semi-automatic thread repairing device Download PDFInfo
- Publication number
- CN105345176A CN105345176A CN201510729971.4A CN201510729971A CN105345176A CN 105345176 A CN105345176 A CN 105345176A CN 201510729971 A CN201510729971 A CN 201510729971A CN 105345176 A CN105345176 A CN 105345176A
- Authority
- CN
- China
- Prior art keywords
- clamp
- bolt
- guide rail
- screw thread
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G9/00—Working screws, bolt heads, or nuts in conjunction with thread cutting, e.g. slotting screw heads or shanks, removing burrs from screw heads or shanks; Finishing, e.g. polishing, any screw-thread
- B23G9/009—Thread cleaning or repairing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses a semi-automatic thread repairing device. The semi-automatic thread repairing device comprises a power device, a rotating shaft output device and a thread pushing device. The power device comprises a motor, a forward and reverse rotation adjusting switch and a foot-operated starting switch. The rotating shaft output device comprises a speed reduction box, a transition connection piece and a thread or screw tap clamp. The motor is connected with the speed reduction box through an output shaft of the motor. An output shaft of the speed reduction box is connected with the thread or screw tap clamp through the transition connection piece. The thread pushing device comprises guide rails, a bolt or nut clamp and a crank mechanism. The bolt or nut clamp is fixed to a clamp base. A guide rail slider is arranged between the guide rails and is fixed to the clamp base through bolts by means of a guide rail clamping block. The crank mechanism comprises a crank and a disk fixed to the guide rails and provided with a push rod. One end of the crank is connected with the disk. The other end of the crank is fixed between the bolt or nut clamp and the clamp base through a pin shaft. By means of the repairing device, the bolts can be reused many times, the bolt repairing efficiency is improved, and labor cost is reduced.
Description
Technical field
The present invention relates to screw thread prosthetic appliance, specifically semi-automatic screw thread prosthetic appliance.
Background technology
Need in steel construction process to carry out assembled in advance to complex structure, required precision large span component etc. that is high, sectional making, guarantee the punching rate of on-the-spot bolt.Need in pre-splicing process of assembling to use bolt to fix in a large number, bolt repeatedly uses rear serious wear, affects reusing of bolt.Adopt artificial method of repairing, drop into artificial many and inefficiency, market there is no special equipment, so need a kind of automanual equipment of exploitation to repair bolt.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of semi-automatic screw thread prosthetic appliance, repair the screw thread of wearing and tearing, improve the efficiency that bolt is repaired, bolt can repeatedly be reused.
The technical solution used in the present invention is: semi-automatic screw thread prosthetic appliance, comprise power set, the rotating shaft output device of horizontal positioned and screw thread pusher, described power set comprise motor, rotating by-pass cock and foot-actuated switch, described rotating shaft output device comprises reduction box, transition piece, screw die or screw tap clamp, described motor is connected with reduction box by motor output shaft, the output shaft of described reduction box is connected with screw die or screw tap clamp by transition piece, be applicable to M27 and above large diameter bolt or nut, described screw thread pusher comprises guide rail, bolt or nut clamp and crank mechanism, described bolt or nut clamp are fixed in clamp base, guide rail slide block is provided with between described guide rail, described guide rail slide block is by fixing with bolt between the guide rail clamp below it and clamp base, described crank mechanism comprises crank and the disk with push rod, described disk is fixed on guide rail, described crank one end is connected with disk, the other end is fixed on bolt by bearing pin or between nut clamp and clamp base.
The side of described bolt or nut clamp is provided with gag lever post governor motion, described gag lever post governor motion comprises gag lever post, pressing plate and limit switch, described gag lever post is fixed in clamp base by fastening bolt between clamp base and pressing plate, and described limit switch is positioned at the front of gag lever post and the guide rail one end be fixed near rotating shaft output device.When gag lever post touching limit switch can reach the object of motor stalling during operation, so more accurately can control the length of repairing screw thread, the time avoiding screw thread to repair root the problem of control, should not also improve security.
Described guide rail is made up of the H profile steel of two parallel placements.
Described bolt or be provided with cushion block between nut clamp and clamp base.
The invention has the beneficial effects as follows: 1, the special prosthetic appliance in design level direction and clamping tool, range of application strengthens, and can be applicable to major diameter and longer bolt, the nut of length.2, gag lever post governor motion more accurately can control the length of repairing screw thread, and the time avoiding screw thread to repair root the problem of control, should not also improve security.3, this equipment operating is convenient, flexibly, the efficiency of effectively raising bolt reparation, reduces cost of labor, and operating efficiency is higher compared with manually repairing, and reduces bolt quantity in stock, reduces warehouse storage space.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of transition piece in the present invention;
Fig. 3 is the connection diagram of reduction gearbox output shaft and transition piece in the present invention;
Fig. 4 is the structural representation of die clamp in the present invention;
Fig. 4 a is the side view of Fig. 4;
Fig. 5 is the structural representation of plug tap fixture of the present invention;
Fig. 5 a is the side view of Fig. 5;
Fig. 6 is the structural representation of screw thread pusher in the present invention;
Fig. 7 is the stereogram of screw thread pusher in the present invention;
Fig. 8 is the structural representation of bolted fixture in the present invention;
Fig. 9 is the structural representation of nut clamp in the present invention;
In figure, 1, motor, 2, rotating by-pass cock, 3, foot-actuated switch, 4, reduction box, 5, transition piece, 6, die clamp, 7, motor output shaft, 8, reduction gearbox output shaft, 9, guide rail, 10, bolted fixture, 11, clamp base, 12, guide rail slide block, 13, guide rail clamp, 14, crank, 15, push rod, 16, disk, 17, bearing pin, 18, cushion block, 19, key, 20, screw tap clamp, 21, nut clamp, 22, gag lever post, 23, fastening bolt, 24, pressing plate, 25, limit switch.
Detailed description of the invention
In order to deepen the understanding of the present invention, be described in further detail of the present invention below in conjunction with embodiment and accompanying drawing, this embodiment, only for explaining the present invention, does not form the restriction to protection scope of the present invention.
As shown in Figures 1 to 9, semi-automatic screw thread prosthetic appliance, comprise power set, the rotating shaft output device of horizontal positioned and screw thread pusher, power set comprise motor 1(1.1KW-380V alternating current generator), rotating by-pass cock 2 and foot-actuated switch 3, the rotation of motor output shaft 7 operates by riding, when gag lever post touches limit switch 25, limit switch 25 is connected with foot-actuated switch 3, also can allow motor stalls, the rotating of motor output shaft is controlled by rotating by-pass cock 2.
Rotating shaft output device comprises reduction box 4, transition piece 5, die clamp 6, and motor 1 is connected with reduction box 4 by motor output shaft 7, by the speed reducing ratio of 1:30, and output speed 50r/min.The output shaft 8 of reduction box is connected with die clamp 6 by transition piece 5, screw thread pusher comprises the guide rail 9, bolted fixture 10 and the crank mechanism that are made up of the H profile steel of two parallel placements, bolted fixture 10 is fixed in clamp base 11, is provided with cushion block 18 between bolted fixture 10 and clamp base 11.Be provided with guide rail slide block 12 between the H profile steel of two parallel placements, guide rail slide block 12 is by fixing with bolt between the guide rail clamp 13 below it and clamp base 11.The side of bolted fixture 10 is provided with gag lever post governor motion, gag lever post governor motion comprises gag lever post 22, pressing plate 24 and limit switch 25, pressing plate 24 while be positioned on cushion block 18, be fixed in clamp base by fastening bolt 23, compressed by pressing plate 24 in the space of gag lever post 22 between cushion block 18 side clamp base 11 and pressing plate 24, limit switch 25 is positioned at the front of gag lever post 22 and the guide rail one end be fixed near rotating shaft output device.Because the reach of bolt is different, according to actual thread length adjustment gag lever post 22 extension elongation of bolt to be repaired before operation, when guaranteeing concordant outside thread root and the screw die of bolt, gag lever post 22 just in time touches limit switch 25, and gag lever post 22 is fixed in clamp base 11 by fastening bolt 23 and pressing plate 24.When the object that limit switch 25 can reach motor stalling touched by gag lever post 22 during operation, so more accurately can control the length of repairing screw thread, the time avoiding screw thread to repair root the problem of control, should not also improve security.
Crank mechanism comprises crank 14 and the disk 16 with push rod 15, and disk 16 is fixing on the rail 9, and crank 14 one end is connected with disk 16, and the other end is fixed between bolted fixture 10 and clamp base 11 by bearing pin 17.Utilize crank 14 to push, make the working range of clamping part strengthen (L100mm-L400mm), when push rod 15 promotes to the right, crank 14 drives guide rail slide block 12 to move, bolted fixture 10 forward impelling, makes bolt contact with screw die, when after the first pitch thread occlusion, bolt automatically move forward to, when gag lever post 22 touches limit switch 25, namely motor stops operating, and now screw thread is repaired complete, can unclamp foot-operated, rotating by-pass cock is pushed backward position and exits screw thread.
Change die clamp 6 into screw tap clamp 20 and fix screw tap, bolted fixture 10 is replaced with nut clamp 21, the screw thread of nut is repaired.
In addition, quick position can be made it for conventional stud and nut arrange special fixture, avoid repeating adjustment.
Claims (4)
1. semi-automatic screw thread prosthetic appliance, it is characterized in that, comprise power set, the rotating shaft output device of horizontal positioned and screw thread pusher, described power set comprise motor, rotating by-pass cock and foot-actuated switch, described rotating shaft output device comprises reduction box, transition piece, screw die or screw tap clamp, described motor is connected with reduction box by motor output shaft, the output shaft of described reduction box is connected with screw die or screw tap clamp by transition piece, described screw thread pusher comprises guide rail, bolt or nut clamp and crank mechanism, described bolt or nut clamp are fixed in clamp base, guide rail slide block is provided with between described guide rail, described guide rail slide block is by fixing with bolt between the guide rail clamp below it and clamp base, described crank mechanism comprises crank and the disk with push rod, described disk is fixed on guide rail, described crank one end is connected with disk, the other end is fixed on bolt by bearing pin or between nut clamp and clamp base.
2. semi-automatic screw thread prosthetic appliance according to claim 1, it is characterized in that, the side of described bolt or nut clamp is provided with gag lever post governor motion, described gag lever post governor motion comprises gag lever post, pressing plate and limit switch, described gag lever post is fixed in clamp base by fastening bolt between clamp base and pressing plate, and described limit switch is positioned at the front of gag lever post and the guide rail one end be fixed near rotating shaft output device.
3. semi-automatic screw thread prosthetic appliance according to claim 1 and 2, it is characterized in that, described guide rail is made up of the H profile steel of two parallel placements.
4. semi-automatic screw thread prosthetic appliance according to claim 1, is characterized in that, described bolt or be provided with cushion block between nut clamp and clamp base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510729971.4A CN105345176B (en) | 2015-11-02 | 2015-11-02 | Semi-automatic screw thread prosthetic appliance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510729971.4A CN105345176B (en) | 2015-11-02 | 2015-11-02 | Semi-automatic screw thread prosthetic appliance |
Publications (2)
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CN105345176A true CN105345176A (en) | 2016-02-24 |
CN105345176B CN105345176B (en) | 2017-12-05 |
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CN201510729971.4A Active CN105345176B (en) | 2015-11-02 | 2015-11-02 | Semi-automatic screw thread prosthetic appliance |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624211A (en) * | 2017-02-13 | 2017-05-10 | 李志东 | Threading screw die device special for lathe |
CN106624213A (en) * | 2016-12-16 | 2017-05-10 | 晋西工业集团有限责任公司 | Thread repair method for inner-hole taper |
CN106735631A (en) * | 2016-12-16 | 2017-05-31 | 晋西工业集团有限责任公司 | A kind of endoporus straight thread restorative procedure |
CN108188505A (en) * | 2018-03-09 | 2018-06-22 | 北京现代汽车有限公司 | The fix tool of brake pipe connector |
CN109352095A (en) * | 2018-12-11 | 2019-02-19 | 重庆世潮机械有限公司 | A kind of cutting apparatus for cylindrical die roll reparation |
Citations (8)
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US3956787A (en) * | 1974-12-16 | 1976-05-18 | Crumpacker William H | Thread reconditioning tool |
CN201792161U (en) * | 2010-09-17 | 2011-04-13 | 唐山国丰钢铁有限公司 | Lead screw threads repairing device |
CN102814558A (en) * | 2011-06-08 | 2012-12-12 | 付克敏 | Screw thread machine tool device |
CN202591962U (en) * | 2011-12-23 | 2012-12-12 | 中建七局第二建筑有限公司 | All-in-one machine for threading and repair of split bolt |
CN103009143A (en) * | 2012-12-27 | 2013-04-03 | 王海龙 | Fixture for workpiece processing device and workpiece processing device |
CN103350263A (en) * | 2013-06-24 | 2013-10-16 | 马顺国 | Numerically-controlled universal thread cutting machine |
CN103894688A (en) * | 2014-03-18 | 2014-07-02 | 苏州市职业大学 | Simple thread repairing machine |
CN205271059U (en) * | 2015-11-02 | 2016-06-01 | 上海建工(江苏)钢结构有限公司 | Semi -automatic screw thread repair equipment |
-
2015
- 2015-11-02 CN CN201510729971.4A patent/CN105345176B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US3956787A (en) * | 1974-12-16 | 1976-05-18 | Crumpacker William H | Thread reconditioning tool |
CN201792161U (en) * | 2010-09-17 | 2011-04-13 | 唐山国丰钢铁有限公司 | Lead screw threads repairing device |
CN102814558A (en) * | 2011-06-08 | 2012-12-12 | 付克敏 | Screw thread machine tool device |
CN202591962U (en) * | 2011-12-23 | 2012-12-12 | 中建七局第二建筑有限公司 | All-in-one machine for threading and repair of split bolt |
CN103009143A (en) * | 2012-12-27 | 2013-04-03 | 王海龙 | Fixture for workpiece processing device and workpiece processing device |
CN103350263A (en) * | 2013-06-24 | 2013-10-16 | 马顺国 | Numerically-controlled universal thread cutting machine |
CN103894688A (en) * | 2014-03-18 | 2014-07-02 | 苏州市职业大学 | Simple thread repairing machine |
CN205271059U (en) * | 2015-11-02 | 2016-06-01 | 上海建工(江苏)钢结构有限公司 | Semi -automatic screw thread repair equipment |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624213A (en) * | 2016-12-16 | 2017-05-10 | 晋西工业集团有限责任公司 | Thread repair method for inner-hole taper |
CN106735631A (en) * | 2016-12-16 | 2017-05-31 | 晋西工业集团有限责任公司 | A kind of endoporus straight thread restorative procedure |
CN106735631B (en) * | 2016-12-16 | 2018-10-12 | 晋西工业集团有限责任公司 | A kind of endoporus straight thread restorative procedure |
CN106624211A (en) * | 2017-02-13 | 2017-05-10 | 李志东 | Threading screw die device special for lathe |
CN108188505A (en) * | 2018-03-09 | 2018-06-22 | 北京现代汽车有限公司 | The fix tool of brake pipe connector |
CN109352095A (en) * | 2018-12-11 | 2019-02-19 | 重庆世潮机械有限公司 | A kind of cutting apparatus for cylindrical die roll reparation |
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CN105345176B (en) | 2017-12-05 |
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