CN105333730B - Bottom heated type energy-saving aluminum rod furnace - Google Patents

Bottom heated type energy-saving aluminum rod furnace Download PDF

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Publication number
CN105333730B
CN105333730B CN201510760293.8A CN201510760293A CN105333730B CN 105333730 B CN105333730 B CN 105333730B CN 201510760293 A CN201510760293 A CN 201510760293A CN 105333730 B CN105333730 B CN 105333730B
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China
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furnace body
heating furnace
flue gas
fireguard
front bulkhead
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CN105333730A (en
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刘效洲
苏晓键
刘文星
张宇
栾殿利
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Guangzhou Herui energy conservation and Environmental Protection Technology Co.,Ltd.
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Guangdong University of Technology
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Abstract

The present invention discloses a kind of bottom heated type energy-saving aluminum rod furnace, comprising: heating furnace body, the burner set on the front bulkhead for heating furnace body, the exhanst gas outlet of the roof set on heating furnace body and the transmission device for conveying aluminium bar.Bottom heated type energy-saving aluminum rod furnace further comprises fireguard, the aft bulkhead of fireguard self-heating furnace body extends to the front bulkhead of heating furnace body, flue gas reentrant pathway is formed between the elongated end of fireguard and the front bulkhead for heating furnace body, and burner hearth is divided into the lower heating zone between bottom wall and transmission device, the upper heating zone between transmission device and fireguard and the flue gas between fireguard and roof along the vertical direction of heating furnace body and is turned back area.Wherein, burner is set to the front bulkhead of heating furnace body in the position for corresponding to lower heating zone, so that combustion product gases successively undergo lower heating zone, upper heating zone, flue gas reentrant pathway and flue gas to turn back behind area and burner hearth is discharged by exhanst gas outlet.

Description

Bottom heated type energy-saving aluminum rod furnace
Technical field
The present invention relates to a kind of heating furnace, in particular to a kind of aluminum-bar heating furnace.
Background technique
Aluminum profile is a kind of common material in construction and decoration field.Aluminum profile is needed first to be sent into aluminium bar before shaping and be heated 500 degrees Celsius or more are heated in furnace just can be carried out extrusion forming.Traditional aluminum-bar heating furnace is usually to use upper heating method, That is, high-temperature flue gas sprays into burner hearth from upper furnace, the aluminium bar in burner hearth is heated.However, this upper heating method is easy Cause aluminium bar bottom temp lower, the final final product quality for influencing aluminum profile.
A kind of novel rapid fuel gas aluminum bar heating furnace as disclosed in Chinese patent discloses No. 202297690U, including furnace Body, furnace body support, aluminium bar conveying roller, roller support, flue gas jet pipe, smoke conveying duct, waste heat recovery pipe road;Wherein flue gas jet pipe One end connects upper of furnace body, and the other end connects smoke conveying duct;Waste heat recovery pipe road is located at lower portion of furnace body and is connected with furnace body; Aluminium bar conveying roller is located in roller support, and aluminium bar conveying roller passes through furnace body, the axis direction of aluminium bar conveying roller and the axis side of furnace body To vertical, aluminium bar longitudinal arrangement is on aluminium bar conveying roller.As it can be seen that the novel rapid fuel gas aluminum bar heating furnace is using upper heating Mode, this is easy to cause aluminium bar uneven heating even.
For another example Chinese patent discloses a kind of aluminum-bar heating furnace of No. 202470754U announcement, includes furnace body, further includes There is the fan housing covered on furnace body and be placed in bottom of furnace body and its flame is directly in the surface heated burner of aluminium bar to be processed, In, fan housing completely covers aluminium bar to be processed, while the fan housing is in up-small and down-big structure, and its air duct at top and burner Circulating fan be connected, pass through above-mentioned circulating fan and the intracorporal hot wind of furnace driven to form negative-pressure cyclic.Although the aluminium bar heats Furnace using bottom-heated mode, however its there are still following disadvantage or deficiencies: (1), it uses a burner, and produces Raw flame is just injected directly into burner hearth bottom without shunting, and causes the temperature at burner hearth center excessively high, and the temperature of burner two sides It is lower;(2), similarly, the temperature of the burner hearth leading portion of neighbouring burner is higher, and the temperature of the burner hearth back segment far from burner compared with It is low;(3), its special up-small and down-big fan housing construction will lead to gradually remote after flue gas is turned back from aluminium bar lower section to above aluminium bar Upper surface from aluminium bar, so that the aluminium bar above neighbouring burner be caused to cannot get top heating.
It is badly in need of in the industry therefore it provides a kind of aluminum-bar heating furnace that aluminium bar can be made to be heated evenly, improve heating efficiency becomes It solves the problems, such as.
Summary of the invention
The object of the present invention is to provide a kind of bottom heated type energy-saving aluminum rod furnaces, more uniform can efficiently heat aluminium Stick, and energy-saving and emission-reduction.
According to the solution of the present invention, a kind of bottom heated type energy-saving aluminum rod furnace is provided, comprising: inside is equipped with the heating furnace of burner hearth Ontology is used at least one burner of jet flames, neighbouring heating furnace sheet into burner hearth set on the front bulkhead for heating furnace body The aft bulkhead of body is set to the exhanst gas outlet of the roof of heating furnace body and being used for along the longitudinal direction setting for heating furnace body Aluminium bar is delivered to the transmission device heated in burner hearth.Bottom heated type energy-saving aluminum rod furnace further comprises being located at transmission device and adding The aft bulkhead of fireguard between the roof of hot stove ontology, fireguard self-heating furnace body prolongs to the front bulkhead of heating furnace body It stretches, flue gas reentrant pathway is formed between the elongated end of fireguard and the front bulkhead for heating furnace body, thus by burner hearth along heating furnace The vertical direction of ontology is successively divided into lower heating zone between bottom wall and transmission device, is located at transmission device and gear fire Upper heating zone between plate and the flue gas between fireguard and roof are turned back area.Wherein, at least one burner exists Corresponding to lower heating zone position be set to heating furnace body front bulkhead so that combustion product gases successively undergo lower heating zone, Upper heating zone, flue gas reentrant pathway and flue gas turn back and burner hearth are discharged by exhanst gas outlet behind area.
Preferably, bottom heated type energy-saving aluminum rod furnace further comprises that the bottom wall of self-heating furnace body prolongs upwards in the vertical direction The front bulkhead of the first flow distribution plate and self-heating furnace body stretched extend back along the longitudinal direction and with the first flow distribution plate end phase The second flow distribution plate even.Front bulkhead, bottom wall, the first flow distribution plate, the second flow distribution plate and heat furnace body side wall between sky Between formed flame shunting room, at least one burner correspond to flame shunting room position be set to heating furnace body front end Wall.
Selectively, the position corresponding to flame shunting room is set to the burner and heating furnace of the front bulkhead of heating furnace body The distance between bottom wall of ontology be heat furnace body vertical height 1/8th to a quarter.
Selectively, the first flow distribution plate includes that several first split channels make flame along the longitudinal direction from flame shunting room Spray into lower heating zone uniformly backward to heat the aluminium bar for being located at burner hearth posterior segment upwards from below.
Preferably, the first flow distribution plate is parallel to front bulkhead setting and is the vertical of heating furnace body with the distance between front bulkhead To length 1/5th to one third.
Selectively, the second flow distribution plate include several second tap holes make flame in the vertical direction from flame shunting room to The upper lower heating zone that uniformly sprays into heat the aluminium bar for being located at burner hearth leading portion upwards from below.
Preferably, the second flow distribution plate adjacent to transmission device lower surface and be parallel to bottom wall setting, the second flow distribution plate and bottom The distance between wall is a quarter for the vertical height for heating furnace body to half.
It preferably, is the 15%~30% of flame total amount by the flame of the second flow distribution plate, remaining flame passes through first Flow distribution plate sprays into lower heating zone.
Selectively, fireguard is parallel to bottom wall setting, and the distance between fireguard and bottom wall are to heat erecting for furnace body To 5th/3rd to six/4ths of height, the distance between the elongated end and the front bulkhead of heating furnace body of fireguard are heating / 6th of the longitudinal length of furnace body are to a quarter.
Wherein, in the transverse direction of heating furnace body, fireguard, the first flow distribution plate, the second flow distribution plate are respectively from side Wall extends to another side wall.
Selectable, bottom heated type energy-saving aluminum rod furnace further comprises flue gas main pipeline and smoke backflow pipeline, flue gas master Pipeline is connected to the exhanst gas outlet of heating furnace body flue gas is expelled to chimney, and smoke backflow pipeline is connected to flue gas main pipeline It is combustion-supporting the partial fume in flue gas main pipeline is back at least one burner.
Preferably, it is provided with blower in smoke backflow pipeline, for flue gas to be pumped to burner.
Wherein, gap of the flame across aluminium bar is turned back under after reaching fireguard to heat aluminium bar down from above.
Preferably, the flue gas in smoke backflow pipeline is calculated as the amount of flue gas emission in flue gas main pipeline with volumn concentration 10%~30%.
Preferably, bottom heated type energy-saving aluminum rod furnace includes two burnings for being arranged at intervals at the front bulkhead of heating furnace body Device.
Selectable, fireguard, the first flow distribution plate, the second flow distribution plate are that heat-resistance stainless steel is made, such as 310 stainless Steel.
Selectively, transmission device can be conveyer belt, transfer roller or other type transmission devices.
Selectively, the fuel of burner can choose natural gas, coal gas, liquefied petroleum gas or fuel oil.
The beneficial effects of the present invention are: (1), the first flow distribution plate of setting make flame spray into lower section heating from flame shunting room Area is with heating is arranged the second flow distribution plate and sprays into flame from flame shunting room positioned at the aluminium bar of burner hearth posterior segment upwards from below Lower heating zone is located at the aluminium bar of burner hearth leading portion, the aluminium bar thermally equivalent of section before, during and after making to heat upwards from below;(2), Fireguard is set, turns back after the flame arrival fireguard in gap under between aluminium bar and continues to heat aluminium bar, improve aluminium bar Heating efficiency;(3), it is combustion-supporting to be back to burner by setting smoke backflow pipeline for the partial fume in flue gas main pipeline, sufficiently benefit The fume afterheat generated with heating aluminium bar, while reducing the production quantity of nitrogen oxides, reduce the pollution to environment, saves heating The energy of aluminium bar.
Detailed description of the invention
Fig. 1 shows the schematic front view of heated type energy-saving aluminum rod furnace in bottom of the present invention.
Fig. 2 shows the schematic top plan views of heated type energy-saving aluminum rod furnace in bottom of the present invention.
Specific embodiment
Fig. 1, a kind of embodiment according to the present invention are please referred to, bottom heated type energy-saving aluminum rod furnace includes: internal equipped with furnace The heating furnace body 100 of thorax is arranged at intervals at two of the front bulkhead 101 of heating furnace body 100 for the jet flames into burner hearth A burner 200, the neighbouring aft bulkhead 102 for heating furnace body 100 are set to the exhanst gas outlet of the roof 103 of heating furnace body 100 300 and along heating furnace body 100 longitudinal direction setting for aluminium bar 900 to be delivered in burner hearth plus passage of heat dress 400 are set, in the non-limiting embodiment, transmission device 400 is transfer roller.
Wherein, bottom heated type energy-saving aluminum rod furnace further comprises the roof positioned at transmission device 400 and heating furnace body 100 Fireguard 150 between 103, the front bulkhead of the aft bulkhead 102 of 150 self-heating furnace body 100 of fireguard to heating furnace body 100 101 extend, and flue gas reentrant pathway is formed between the elongated end 155 of fireguard 150 and the front bulkhead 101 for heating furnace body 100 140, so that the vertical direction by burner hearth along heating furnace body is successively divided between bottom wall 104 and transmission device 400 Lower heating zone 110, the upper heating zone 120 between transmission device 400 and fireguard 150 and be located at fireguard 150 Flue gas between roof is turned back area 130.Burner 200 is set to the front bulkhead 101 of heating furnace body 100, so that combustion product gases Lower heating zone 110, upper heating zone 120, flue gas reentrant pathway 140 and flue gas is successively undergone to turn back behind area 130 by flue gas 300 discharge burner hearth of outlet.In the non-limiting embodiment, the fuel in burner 200 is liquefied petroleum gas.
It further include flame point as a kind of non-limiting embodiment, in the heating furnace body of bottom heated type energy-saving aluminum rod furnace Flow chamber 800.Flame shunting room 800 includes the first shunting that the bottom wall 104 of self-heating furnace body 100 upwardly extends in the vertical direction The front bulkhead 101 of plate 810 and self-heating furnace body 100 extend back along the longitudinal direction and with 810 end phase of the first flow distribution plate The second flow distribution plate 820 even.Front bulkhead 101, bottom wall 104, the first flow distribution plate 810, the second flow distribution plate 820 and heating furnace body Space between 100 two sidewalls 105,106 forms flame shunting room 800.Two burners 200 are corresponding to flame shunting room 800 location interval is set to the front bulkhead 101 of heating furnace body 100, the longitudinal axis and heating furnace body 100 of burner 200 The distance between bottom wall 104 for heating furnace body 100 vertical height 1/5th.
Wherein, fireguard 150, the first flow distribution plate 810, the second flow distribution plate 820 are in the transverse direction for heating furnace body 100 On, the one side wall 105 of self-heating furnace body 100 extends to another side wall 106 respectively.
In the non-limiting embodiment, fireguard 150, the first flow distribution plate 810, the second flow distribution plate 820 by 310 not Rust steel is made.
Wherein, the first flow distribution plate 810 includes that several first split channels 811 make flame along the longitudinal direction from flame shunting Room 800 sprays into lower heating zone 110 uniformly backward to heat the aluminium bar 900 for being located at burner hearth posterior segment upwards from below.Second point Flowing plate 820 includes that several second tap holes 821 make flame uniformly spray into lower section upwards from flame shunting room 800 in the vertical direction Heating zone 110 is located at the aluminium bar 900 of burner hearth leading portion to heat upwards from below.
In the non-limiting embodiment, the flame by the second flow distribution plate 820 is about the 20% of flame total amount, remaining Flame by the first flow distribution plate 810 spray into lower heating zone 110.
In the non-limiting embodiment, the first flow distribution plate 810 is parallel to the setting of front bulkhead 101 and between front bulkhead Distance be heat furnace body 100 longitudinal length about one third.Second flow distribution plate 820 is under transmission device 400 Surface and be parallel to bottom wall 104 setting, the distance between the second flow distribution plate 820 and bottom wall 104 be heating furnace body 100 it is vertical The about one third of height.Fireguard 150 is parallel to the setting of bottom wall 104, and the distance between fireguard 150 and bottom wall are heating furnace About 4/5ths of the vertical height of ontology 100.The elongated end 155 of fireguard 150 and the front bulkhead 101 of heating furnace body 100 The distance between for heating furnace body 100 longitudinal length about 1/6th.
In the non-limiting embodiment, bottom heated type energy-saving aluminum rod furnace further comprises flue gas main pipeline 500 and cigarette Gas reflux line 600, flue gas main pipeline 500 are connected to so that flue gas is expelled to chimney (figure with the exhanst gas outlet 300 of heating furnace body Do not show), smoke backflow pipeline 600 is connected to so that the partial fume in flue gas main pipeline 500 is back to combustion with flue gas main pipeline 500 Burner 200 is combustion-supporting.
Wherein, blower 700 is provided in smoke backflow pipeline 600, for flue gas to be pumped to burner 200, wherein Flue gas in smoke backflow pipeline 600 is calculated as about 20% of the amount of flue gas emission in flue gas main pipeline 500 with volumn concentration.
Fig. 2 shows the schematic top plan views of heated type energy-saving aluminum rod furnace in bottom of the present invention, for clarity, part member therein Part is not shown.As shown in Fig. 2, using spaced two burners 200 in the non-limiting embodiment.
In use, spaced two burners 200 jet flames into burner hearth, so that in the transverse direction of burner hearth Homogeneous heating on direction.Also, the flame that two burners 200 spray into burner hearth divides via flame shunting room 800 for fire backward Flame and upward flame so that before, during and after in burner hearth section all homogeneous heatings of aluminium bar 900.In addition, flame passes through aluminium bar 900 Between gap reach fireguard 150 after turn back under, again down from above heat aluminium bar 900, substantially increase heating effect Rate.
Although detailed description of the present invention preferred embodiment herein, it is to be understood that the invention is not limited to this In the specific structure being described in detail and show, without departing from the spirit and scope of the present invention can be by the technology of this field Personnel realize other modifications and variant.For example, burner can be arranged according to actual conditions in the front bulkhead of heating furnace body Number, alternatively, adjusting the distance between the first flow distribution plate and heating furnace body front bulkhead according to use condition, the second flow distribution plate heats The elongated end and heating furnace of the distance between the distance between furnace body bottom wall, fireguard and heating furnace body bottom wall or fireguard The distance between ontology front bulkhead.In addition, the temperature or pressure and other parameters of system can be according to concrete application conditions at this It is suitably chosen in the disclosed range of invention.

Claims (7)

1. a kind of bottom heated type energy-saving aluminum rod furnace, comprising: inside is equipped with the heating furnace body of burner hearth, is set to the heating furnace body Front bulkhead for into the burner hearth at least one burner of jet flames, the neighbouring heating furnace body aft bulkhead set What the exhanst gas outlet in the roof of the heating furnace body and the longitudinal direction along the heating furnace body were arranged is used for aluminium Stick is delivered to the transmission device heated in the burner hearth;
It is characterized by:
The bottom heated type energy-saving aluminum rod furnace further comprises positioned at the top of the transmission device and the heating furnace body Fireguard between wall, the fireguard from it is described heating furnace body the aft bulkhead to it is described heating furnace body it is described before End wall extends, and forms flue gas reentrant pathway between the elongated end of the fireguard and the front bulkhead of the heating furnace body, To which the vertical direction by the burner hearth along the heating furnace body is successively divided between bottom wall and the transmission device Lower heating zone, the upper heating zone between the transmission device and the fireguard and be located at the fireguard Flue gas between the roof is turned back area;Wherein, at least one described burner is in the position for corresponding to the lower heating zone It is arranged in the front bulkhead of the heating furnace body, so that combustion product gases successively undergo the lower heating zone, the top Heating zone, the flue gas reentrant pathway and the flue gas turn back and the burner hearth are discharged by the exhanst gas outlet behind area;
Wherein, the bottom heated type energy-saving aluminum rod furnace further comprise from it is described heating furnace body the bottom wall in the vertical direction The first flow distribution plate for upwardly extending and extend back along the longitudinal direction from the front bulkhead of the heating furnace body and with institute State the second connected flow distribution plate of the first flow distribution plate end, the front bulkhead, the bottom wall, first flow distribution plate, described second Space between the side wall of flow distribution plate and the heating furnace body forms flame shunting room, at least one described burner is right The position of flame shunting room described in Ying Yu is set to the front bulkhead of the heating furnace body;First flow distribution plate includes several First split channel make flame along the longitudinal direction from the flame shunting room uniformly spray into backward the lower heating zone with from The aluminium bar positioned at the burner hearth posterior segment is heated upwards in lower section;Second flow distribution plate includes that several second tap holes make flame Spray into the lower heating zone uniformly upwards from the flame shunting room in the vertical direction heated upwards positioned at described from below The aluminium bar of burner hearth leading portion.
2. heated type energy-saving aluminum rod furnace in bottom as described in claim 1, which is characterized in that first flow distribution plate is parallel to described Front bulkhead setting and be 1 to three/5th point of longitudinal length of the heating furnace body with the distance between the front bulkhead One of.
3. heated type energy-saving aluminum rod furnace in bottom as described in claim 1, which is characterized in that second flow distribution plate is adjacent to the biography It send the lower surface of device and is parallel to the bottom wall setting, the distance between second flow distribution plate and the bottom wall are described add The a quarter of the vertical height of hot stove ontology is to half.
4. heated type energy-saving aluminum rod furnace in bottom as described in claim 1, which is characterized in that the fireguard is parallel to the bottom wall Setting, the distance between the fireguard and the bottom wall are 3 to six/4ths points of the vertical height of the heating furnace body Five, the distance between the front bulkhead of the elongated end of the fireguard and the heating furnace body is the heating furnace / 6th of the longitudinal length of ontology are to a quarter.
5. heated type energy-saving aluminum rod furnace in bottom as described in any one of claims 1 to 4, which is characterized in that further comprise cigarette Gas main pipeline and smoke backflow pipeline, the flue gas main pipeline are connected to the exhanst gas outlet of the heating furnace body with by cigarette Gas is expelled to chimney, and the smoke backflow pipeline is connected to by the part cigarette in the flue gas main pipeline with the flue gas main pipeline It is combustion-supporting that gas is back at least one described burner.
6. heated type energy-saving aluminum rod furnace in bottom as claimed in claim 5, which is characterized in that the flue gas in the smoke backflow pipeline Be calculated as the amount of flue gas emission in the flue gas main pipeline with volumn concentration 10%~30%.
7. heated type energy-saving aluminum rod furnace in bottom as described in any one of claims 1 to 4, which is characterized in that the bottom heated type Energy-saving aluminum rod furnace includes two burners for being arranged at intervals at the front bulkhead of the heating furnace body.
CN201510760293.8A 2015-11-08 2015-11-08 Bottom heated type energy-saving aluminum rod furnace Active CN105333730B (en)

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CN105333730B true CN105333730B (en) 2019-03-08

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109612284A (en) * 2018-11-28 2019-04-12 佛山市宏富达机械设备有限公司 A kind of aluminum-bar heating furnace with waste gas recovering device
CN110044176B (en) * 2019-05-23 2020-01-24 郑州釜鼎热能技术有限公司 Combustion device of tunnel kiln for vertical upward-spraying combustion of premixed airflow
CN113091467A (en) * 2021-03-22 2021-07-09 安徽科蓝特铝业有限公司 Heat recovery process for heating aluminum bar

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Publication number Priority date Publication date Assignee Title
EP1172621A1 (en) * 2000-07-11 2002-01-16 ELTI S.r.l. High-productivity steel heating furnace, particularly for rolling plants
CN102478243A (en) * 2010-11-29 2012-05-30 潘立峰 High-temperature cracking cleaning furnace
CN202470754U (en) * 2012-02-24 2012-10-03 广东新合铝业有限公司 Aluminum bar heating furnace
CN203881123U (en) * 2014-03-28 2014-10-15 关杰华 Intelligent control energy-saving heating furnace of aluminum profile extrusion aluminum bar
CN204227893U (en) * 2014-10-09 2015-03-25 肇庆科达机械制造有限公司 The long excellent heating furnace of a kind of aluminium
CN204388593U (en) * 2014-12-30 2015-06-10 广东摩德娜科技股份有限公司 A kind of novel temperature difference control structure on energy-saving furnace

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1172621A1 (en) * 2000-07-11 2002-01-16 ELTI S.r.l. High-productivity steel heating furnace, particularly for rolling plants
CN102478243A (en) * 2010-11-29 2012-05-30 潘立峰 High-temperature cracking cleaning furnace
CN202470754U (en) * 2012-02-24 2012-10-03 广东新合铝业有限公司 Aluminum bar heating furnace
CN203881123U (en) * 2014-03-28 2014-10-15 关杰华 Intelligent control energy-saving heating furnace of aluminum profile extrusion aluminum bar
CN204227893U (en) * 2014-10-09 2015-03-25 肇庆科达机械制造有限公司 The long excellent heating furnace of a kind of aluminium
CN204388593U (en) * 2014-12-30 2015-06-10 广东摩德娜科技股份有限公司 A kind of novel temperature difference control structure on energy-saving furnace

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