In conjunction with the modular ceramic saving energy in kiln system of biomass gasifying furnace
Technical field
The present invention relates to a kind of saving energy in kiln system, in particular to a kind of ceramic kiln energy saving system.
Background technique
As the market demand of ceramics is increasing, ceramic kiln also the more is built the more long, section is also more and more wide, but simultaneously
Kiln temperature is also increasingly difficult to control, and as kiln temperature it is uneven caused by the firing defects such as deformation, color difference
It is on the rise.
Meanwhile ceramic kiln is often using combustion gas as heat source, whether the proportion of combustion gas and air rationally directly affects when burning
To the size of energy consumption.When air capacity is very few, incomplete combustion, the substances containing a large amount of pollution environment in imperfect combustion product,
The waste of the energy is also resulted in simultaneously;And air capacity it is excessive when, excessive air be discharged when take away a large amount of heat again, increase heat
The loss of amount.
In addition, the fossil energies such as coal gas, natural gas are all non-renewable resources, gradually in the case where the mankind exploit on a large scale
It is exhausted.Moreover, these fuel discharge a large amount of toxic and harmful gas in burning Shi Huixiang air, Air seriously polluted is caused.
Biomass fuel (abbreviation BMF, such as agriculture and forestry organic waste material, such as stalk, sawdust, bagasse, rice chaff) has following
Several features: 1, to nature CO when the energy of BMF is from its growth2Absorption, therefore BMF have CO2Ecological " zero " discharge
The characteristics of;2, based on fugitive constituent, it is typical low-carbon fuel that the content of fixed carbon, which is 15% or so, for the burning of BMF;3,
The sulfur content of BMF is also lower than diesel oil, and only 0.05%, it is not required to setting desulfurizer and achieves that SO2Discharge;4, the ash of BMF
Part it is only 1.8%, is 1/10 of coal derived fuel or so, simple dust-extraction unit is arranged, and to can be achieved with dust emission up to standard;5,BMF
Nitrogen content is low, and oxygen content is high, and when burning generates less NOX;6, BMF derives from agriculture and forestry organic waste material, and feed distribution is various extensively,
At low cost, cycling deposition is inexhaustible, is typical circular economy project.
However, industry does not develop the mature equipment and technology that biological fuel gas is used for ceramic kiln also so far.
A kind of ceramic kiln oxygen-enriched combustion-supporting energy saver as disclosed in Chinese patent discloses No. 104006405A, belongs to pottery
The technical field of energy saving and environmental protection of porcelain kiln.The device includes that the oxygen-enriched membrane component, water ring vacuum pump, oxygen rich gas being sequentially connected delay
Rush tank, booster fan and burner;Burner includes burner tube body, main air supply duct, fuel conduit and burner nozzle,
Wherein: burner tube body it is closed at one end, the other end connect burner nozzle, burner tube body be it is multiple;Booster fan passes through
Oxygen rich gas pipeline connects main air supply duct, and fuel conduit and main air supply duct are connect with each burner tube body respectively;Master send
Air piping connects main breeze fan.However, the ceramic kiln oxygen-enriched combustion-supporting energy saver has the following disadvantages or insufficient: (1), its
Using rich oxygen generation system, the cost of equipment is on the one hand increased, another aspect oxygen-enriched combusting necessarily leads to the dioxy in flue gas
Change carbon content is excessively high, and the carbon emission reduction concept advocated energetically with current energy-saving field is runed counter to;(2), its fuel gas conduit and air hose are adopted
With integrated control, it can not achieve and each section of ceramic kiln is accurately controlled respectively.
For another example it is oxygen-containing to disclose sectional adjusting hot gas on a kind of ceramic kiln of No. 203273939U announcement for Chinese patent
The energy saver of amount, ceramic kiln are high temperature firing area kiln, introduce the air inlet general pipeline of combustion air, furnace into kiln including one
In each section of different kiln of interior temperature, it is respectively equipped with respectively independent and parallel with air inlet general pipeline air inlet and is in charge of, every section of air inlet
It is in charge of and enters the wind between general pipeline, interval is connected with the automatic valve that can automatically adjust intake size and manually adjustable air inlet
The hand-operated valve for measuring size is in charge of and automatic valve, hand-operated valve due to being provided with air inlet, can automatic or manual adjust helping for each section of kiln
Fire wind size.However, the energy saver that sectional adjusts hot gas oxygen content on the ceramic kiln has the following disadvantages or deficiency:
(1), it is only able to achieve to the sectional-regulated of air inlet, and can not achieve to the sectional-regulated of combustion gas;(2), it uses coal gas to act on
Fuel, it is at high cost and do not meet environmentally protective theory;(3), its burner and kiln one-piece construction, this is unfavorable for according to ceramics
The size of kiln arbitrarily increases or decreases burner mould group.
Therefore it provides a kind of ceramic kiln system that can be realized the control of accurate segmentation area, reduce CO2 emissions
As urgent problem in the industry.
Summary of the invention
The object of the present invention is to provide a kind of modular ceramic saving energy in kiln systems of combination biomass gasifying furnace, can
It reduces kiln construction cost and the carbon dioxide content in flue gas can be reduced.
According to the solution of the present invention, a kind of modular ceramic saving energy in kiln system of combination biomass gasifying furnace is provided, is wrapped
It includes ceramic kiln and at least two burner mould groups, ceramic kiln is divided into cooling section, burning zone and preheating along the longitudinal direction
Section, is arranged the first fire resisting wall, the second fire resisting wall, at least two is arranged between burning zone and preheating section between cooling section and burning zone
Burner mould group interval is connected to the side wall of ceramic kiln.Each burner mould group includes: at least one burner, injection mixing
Device, the first connecting tube and the second connecting tube.Wherein, at least one burner is set on the side wall of ceramic kiln for mixing combustion gas
It closes gas blowout and is incident upon in burning zone and burn with the ceramics in heating ceramic kiln.Mixer-ejector includes set on the combustion-supporting mixed of an end wall
Close gas entrance, set on the fuel gas mixture outlet of another end wall, set on the biogas entrance of side wall and from combustion-supporting gaseous mixture
Entrance is to the ejector pipe of mixer-ejector internal stretch, and ejector pipe is in gradually-reducing shape so that helping in high speed inflow mixer-ejector
It fires and sucks biogas from biogas entrance under the suction function of mixed Daqu, so that biogas and combustion-supporting gaseous mixture exist
Fuel gas mixture is formed in mixer-ejector.The fuel gas mixture that first connecting tube is connected to mixer-ejector exports and at least one
For burner fuel gas mixture is delivered at least one burner, the second connecting tube is connected to the combustion-supporting gaseous mixture entrance of mixer-ejector
With blast main the combustion-supporting gaseous mixture in blast main is delivered to mixer-ejector.
Selectively, each burner mould group further comprises being set in the second connecting tube for controlling combustion-supporting gaseous mixture
The air-supply regulating valve of flow.
Selectively, each burner mould group further comprises that at least one neighbouring burner is set in the first connecting tube
For making fuel gas mixture rotate mixed impeller.
Selectively, each burner mould group includes spaced three burners, each burner pass through respectively branch pipe with
The connection of first connecting tube.As needed, each burner mould group may include one, two or three or more burner.
Preferably, the distance between the injection pipe end of mixer-ejector and an end wall are greater than biogas entrance and one end
The distance between wall.
Selectively, modular ceramic saving energy in kiln system further comprises biomass gasifying furnace, biomass gasifying furnace
Biogas outlet is connected respectively with the biogas entrance of the mixer-ejector of each burner mould group will give birth to by pipeline
The biogas generated in gasification substance furnace is delivered to each burner mould group.
Selectable, biomass gasifying furnace selects downdraft fixed-bed gasification furnace, raw in downdraft fixed-bed gasification furnace
Raw material of substance is sent into from the feed opening of top of gasification furnace, and gasifying agent is entered by the air inlet of furnace body side to be participated in reacting in furnace, instead
The gas that should be generated flows from up to down, is finally discharged by the gas outlet of gasification furnace bottom.Wherein, the reaction process of biomass
It from top to bottom successively include drying layer, pyrolytic layer, reduction zone, oxide layer.
Wherein, biogas is, using air as gasifying agent, to pass through heat chemistry under the high temperature conditions using biomass as raw material
Reaction, by the combustible gas being partially converted into flammable in biomass, gas main component includes H2、CH4With CO etc..
Selectively, prepare biogas biomass fuel can for agriculture and forestry organic waste material, as stalk, sawdust, bagasse,
Rice chaff etc..
Selectively, modular ceramic saving energy in kiln system further comprises sky cigarette mixer, and empty cigarette mixer includes height
Warm smoke inlet, preheated air entrance and combustion-supporting mixed gas outlet, high-temperature flue gas entry are connected to the preheating section of ceramic kiln
With by the high-temperature low-oxygen smoke backflow of preheating section inner part to empty cigarette mixer, the cooling of preheated air entrance and ceramic kiln
For Duan Liantong the preheated air formed after cooling wind and ceramics heat exchange to be delivered in sky cigarette mixer, combustion-supporting mixed gas outlet is logical
Pipeline is crossed to be connected to blast main preheated air and the combustion-supporting gaseous mixture that high-temperature low-oxygen flue gas is mixed to form are delivered to blast main.
Selectively, the preheating section of ceramic kiln is equipped with high-temperature flue gas outlet and backflow flue gas exports, high-temperature flue gas outlet
It is connected to chimney by flue, backflow flue gas outlet is connected to by pipeline with the high-temperature flue gas entry of empty cigarette mixer.
Preferably, the high-temperature low-oxygen flue gas being back in sky cigarette mixer is calculated as the flue gas in preheating section with percent by volume
The 20%~30% of total amount.
Preferably, the oxygen content of the high-temperature low-oxygen flue gas in preheating section is calculated as 10~15% with percent by volume, temperature
Degree is 250~350 degrees Celsius.
Selectively, the cooling section of ceramic kiln is equipped with cooling air inlet and preheated air and exports, cooling air inlet and the
One blower is connected, and preheated air outlet is connected to by pipeline with the preheated air entrance of empty cigarette mixer.
Selectively, the second wind is equipped in the pipeline between preheated air outlet and the preheated air entrance of empty cigarette mixer
Machine.
Selectively, third wind is equipped in the pipeline between backflow flue gas outlet and the high-temperature flue gas entry of empty cigarette mixer
Machine.
Selectively, four fan device is equipped in the pipeline between the combustion-supporting mixed gas outlet and blast main of empty cigarette mixer.
Selectively, air-supply regulating valve can be solenoid electric valve, hydraulic control valve or other types of control valve.
The beneficial effects of the present invention are: (1), the present invention use modular burner assembly, correspondence on the one hand can be adjusted
Air-supply regulating valve realize each section accurate temperature control in kiln, on the other hand can be according to the scale of kiln optionally
Burner assembly is increased or decreased, this advantageously reduces equipment cost and simplifies building technology;(2), the present invention uses biomass
The biogas that gasification furnace generates is environmentally protective as fuel;(3), using from preheating section low-oxygen high-temperature flue gas with come from
It is combustion-supporting after the pre- hot wind mixing of cooling section, it can be improved efficiency of combustion and substantially reduce the carbon dioxide content in discharge flue gas,
Meanwhile high-temperature flue gas and preheated air mixed gas it is combustion-supporting can also play the role of energy conservation and reduce nitrogen oxides;(4), due to
Biogas is the suction function sucking mixer-ejector formed by combustion-supporting mixed airflow, therefore passes through air-supply regulating valve tune
The flow of the combustion-supporting gaseous mixture in the second connecting tube is saved, while the biogas sucked from biogas entrance can be adjusted
Flow avoids biogas from mixing with combustion-supporting to easily realize the purpose that biogas and combustion-supporting gaseous mixture are adjusted in synchronism
The air-fuel ratio imbalance for closing gas, improves efficiency of combustion.
Detailed description of the invention
Fig. 1 shows the organigram that the present invention combines the modular ceramic saving energy in kiln system of biomass gasifying furnace.
Fig. 2 shows the organigrams of mixer-ejector in the present invention.
Specific embodiment
Please refer to Fig. 1, a kind of embodiment according to the present invention, in conjunction with the modular ceramic kiln section of biomass gasifying furnace
Energy system includes: ceramic kiln 100 and three burner mould groups 200.
Wherein, ceramic kiln 100 is divided into cooling section 110, burning zone 120 and preheating section 130, cooling section along the longitudinal direction
First fire resisting wall 121 is set between 110 and burning zone 120, three the second back-fire reliefs are set between burning zone 120 and preheating section 130
Wall 122, three burner mould groups 200 are connected to the side wall of ceramic kiln 100 at equal intervals.
Wherein, three burner mould groups 200 are all made of identical construction, hereafter with the act of one of burner mould group 200
Example is illustrated.
Burner mould group 200 includes: three burners 210, mixer-ejector 220, the first connecting tube 230 and the second connecting tube
240.Three burners 210 are connected to by branch pipe (not shown) with the first connecting tube 230 respectively, and three burners 210 are arranged at equal intervals
In on the side wall of ceramic kiln 100, for will in combustion gas mixing gas jet to burning zone 120 burning with heating ceramic kiln 100
Interior ceramics 400.
Fig. 2 shows the diagrammatic cross-sections of mixer-ejector 220 in the present invention, and as shown in Figure 2, mixer-ejector 220 wraps
It includes the combustion-supporting gaseous mixture entrance 221 set on an end wall 225, the outlet of the fuel gas mixture set on another end wall 226 222, be set to side
The biogas entrance 223 of wall 227 and from combustion-supporting gaseous mixture entrance 221 to the ejector pipe of 220 internal stretch of mixer-ejector
224.Ejector pipe 224 is in gradually-reducing shape so that flowing into the suction function of the combustion-supporting mixed Daqu in mixer-ejector 220 in high speed
Under from biogas entrance 223 suck biogas, so that biogas is formed in mixer-ejector 220 with combustion-supporting gaseous mixture
Fuel gas mixture.
Wherein, the first connecting tube 230 connection mixer-ejector 220 fuel gas mixture outlet 222 and three burners 210 with
Fuel gas mixture is delivered to burner 210.Second connecting tube 240 be connected to mixer-ejector 220 combustion-supporting gaseous mixture entrance 221 with
Blast main 500 is to be delivered to mixer-ejector 220 for the combustion-supporting gaseous mixture in blast main 500.
Each burner mould group 200 further comprises impeller 231 and air-supply regulating valve 241.Impeller 231 is adjacent to burner
210 are set in the first connecting tube 230 for making fuel gas mixture rotation mixing.Air-supply regulating valve 241 is set to the second company
For controlling combustion-supporting mixed gas flow in adapter tube 240.In the non-limiting embodiment, air-supply regulating valve 241 is electromagnetism
Control valve.
In the non-limiting embodiment, between the end of the ejector pipe 224 of mixer-ejector 220 and an end wall 225
Distance be about mixer-ejector 220 227 length of side wall one third, biogas entrance 223 and mixer-ejector 220
A distance between end wall 225 about 227 length of side wall of mixer-ejector 220 1/5th.
Wherein, which further comprises biomass gasifying furnace 600, biomass gasifying furnace
600 biogas outlet 610 passes through the pipeline biogas with the mixer-ejector 220 of each burner mould group 200 respectively
Entrance 223 is connected so that the biogas generated in biomass gasifying furnace 600 is delivered to each burner mould group 200.It is non-at this
In restricted embodiment, biomass gasifying furnace 600 is using downdraft fixed-bed gasification furnace.
Wherein, which further comprises sky cigarette mixer 700.Empty cigarette mixer 700 wraps
Include high-temperature flue gas entry 710, preheated air entrance 720 and combustion-supporting mixed gas outlet 730.High-temperature flue gas entry 710 and ceramics
The connection of preheating section 130 of kiln 100 with by the high-temperature low-oxygen smoke backflow of 130 inner part of preheating section to empty cigarette mixer 700,
Preheated air entrance 720 is connected to pre- will be formed after cooling wind and 400 heat exchange of ceramics with the cooling section 110 of ceramic kiln 100
Hot-air is delivered in sky cigarette mixer 700, and combustion-supporting mixed gas outlet 730 is connected to blast main 500 by pipeline will preheat
The combustion-supporting gaseous mixture that air and high-temperature low-oxygen flue gas are mixed to form is delivered to blast main 500.
Wherein, the preheating section 130 of ceramic kiln 100 is equipped with high-temperature flue gas outlet 131 and backflow flue gas outlet 132, high temperature
Exhanst gas outlet 131 is connected to chimney (not shown) by flue (not labeled), and backflow flue gas outlet 132 passes through pipeline and sky
The high-temperature flue gas entry 710 of cigarette mixer 700 is connected to.High temperature in the non-limiting embodiment, in preheating section 130
The oxygen content of hypoxemia flue gas is about 12% with volume percentage, and temperature is about 300 degrees Celsius.It is back to sky cigarette mixer 700
Interior high-temperature low-oxygen flue gas is calculated as about 25% of the amount of flue gas emission in preheating section 130 with percent by volume.
The cooling section 110 of ceramic kiln 100 is equipped with cooling air inlet 111 and preheated air outlet 112, cooling air inlet
111 are connected with the first blower 113, the preheated air entrance 720 that preheated air outlet 112 passes through pipeline and empty cigarette mixer 700
Connection, preheated air export in the pipeline between 112 and the preheated air entrance 720 of empty cigarette mixer 700 and are equipped with the second blower
114。
In the non-limiting embodiment, the high-temperature flue gas entry of backflow flue gas outlet 132 and empty cigarette mixer 700
Be equipped with third blower 133 in pipeline between 710, the combustion-supporting mixed gas outlet 730 of empty cigarette mixer 700 and blast main 500 it
Between pipeline in be equipped with four fan device 750, for will high-temperature flue gas and preheated air suction mixing after be sent into blast main 500.
The high temperature of modular ceramic saving energy in kiln system according to the present invention, the preheating section 130 from ceramic kiln 100 is low
Oxygen flue gas mixes in empty cigarette mixer 700 with the preheated air of the cooling section 110 from ceramic kiln 100, formation it is combustion-supporting
By pipeline to blast main 500, the combustion-supporting gaseous mixture in blast main 500 is delivered to gaseous mixture by the second connecting tube 240
In mixer-ejector 220, the suction function of combustion-supporting mixed Daqu sucks the biogas in biogas entrance 233,
The fuel gas mixture being mixed to form is delivered to the burning zone 120 that burner 210 enters ceramic kiln 100 by the first connecting tube 230
Interior burning heating ceramic 400.
Although detailed description of the present invention preferred embodiment herein, it is to be understood that the invention is not limited to this
In the specific structure being described in detail and show, without departing from the spirit and scope of the present invention can be by the technology of this field
Personnel realize other modifications and variant.For example, burner mould group quantity can be converted according to concrete application conditions, alternatively, this
System can not include biomass gasifying furnace, but directly adopt the biogas of other system supplies.In addition, system
Temperature or pressure and other parameters can suitably be chosen within the scope of the present disclosure according to concrete application conditions.