CN105330171B - Hydrophobicity coated glass curing oven - Google Patents
Hydrophobicity coated glass curing oven Download PDFInfo
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- CN105330171B CN105330171B CN201510891019.4A CN201510891019A CN105330171B CN 105330171 B CN105330171 B CN 105330171B CN 201510891019 A CN201510891019 A CN 201510891019A CN 105330171 B CN105330171 B CN 105330171B
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- heater
- heating
- deflector roll
- layer
- transmission deflector
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Abstract
The invention belongs to photovoltaic coated glass field of deep, a kind of hydrophobicity coated glass curing oven, including body of heater, some infrared heating devices and synchronous driving mechanism, described infrared heating device is arranged in body of heater, described synchronization conveying device includes some transmission deflector rolls be arrangeding in parallel, the transmission deflector roll is arranged in body of heater, and the transmission deflector roll is located at below the infrared heating device, and some deflector rolls are connected by toothed belt transmission.Beneficial effect：Using infrared heating device, because infrared heating is the heating mode using heat radiation, it is completely different with traditional heat transfer or thermal convection, it has quick heating, heating is fast, can be heated to predetermined temperature, the advantage of homogeneous heating in a short time, energy consumption can be more saved than traditional heating in terms of energy consumption, reduce 30% on year-on-year basis.
Description
Technical field
The invention belongs to photovoltaic coated glass field of deep, more particularly to a kind of hydrophobicity coated glass curing oven.
Background technology
In the market on glass deep processing equipment primarily directed to building trade and automobile industry, relative skill requirement
It is relatively low.Some is to be directed to household electric appliances, and the glass size processed is relatively small, book size typically 600mm with
It is interior.But it is typically all big glass sheet 1000mm~2000mm specifications for photovoltaic industry, that is to say, that for the base uniformly heated
Standard improves requirement, and this is only on one side.More major problem is that traditional firing equipment is mainly passed through using heater strip
The mode of array, which is arranged, heats chunk, and such mode of heating has the defects of power consumption is larger.But for the new technique of my company
It is required that efficient, technological requirement far can not be met by quickly, in the short time being heated to predetermined temperature.
The content of the invention
The purpose of the present invention is to overcome prior art the defects of heater strip mode of heating power consumption is big to be present, there is provided one kind is dredged
Water-based coated glass curing oven.
The technical solution adopted for the present invention to solve the technical problems is：A kind of hydrophobicity coated glass curing oven, including
Body of heater, some infrared heating devices and synchronous driving mechanism, described infrared heating device are arranged in body of heater, described synchronization
Conveyer includes some transmission deflector rolls be arrangeding in parallel, and the transmission deflector roll is arranged in body of heater, and the transmission deflector roll is located at
Below the infrared heating device, some transmission deflector rolls are connected by toothed belt transmission.
Preferably, described transmission deflector roll one end is extended to outside body of heater, it is provided between two neighboring transmission deflector roll
Tensioning wheel, pass through independent toothed belt transmission between two neighboring transmission deflector roll and connect.If glass goes out in condition of high temperature roller-way
Existing asynchronous state, it is possible that being pulled wound, trace, or even the possibility of quick-fried are drawn, and said structure ensure that Synchronous Transmission
Stability.
Further, it is the Zhang Jindu of effectively regulation timing belt, some U that Open Side Down is provided with outside described body of heater
Type mounting seat, mounting hole is provided with the U-shaped mounting seat side wall, and described tensioning wheel both ends are arranged on described by bearing block
In mounting hole.
Further, further to improve heat insulation effect, avoid scalding operating personnel, described transmission deflector roll is ceramics
Roller, external thermal insulation is provided with outside described body of heater, the infrared band of the infrared heating device is 2.0~4.0 μm, described red
External heating device distance transmission deflector roll is highly 50mm.
Preferably, for ease of overhauling and clearing up, described body of heater includes body and bell, described bell with described
Body is detachably connected, and the body both ends are installed with oil cylinder, and the output end of the oil cylinder connects the bell.
Further, described bell is provided at both ends with fixed block, and the oil cylinder output end is hinged with the fixed block, institute
Fixed block is stated to be extended in the middle part of bell by bell one end.Because bell length is longer, both ends are easily occurred when being jacked up using oil cylinder
Bending, the phenomenon of deformation, and the length of increase fixed block is used, it can play a part of strengthening bell, avoid the damage of bell.
Further, volatilization gas can be produced when being heated to coated glass, effectively to gas filter only
Change, be provided with blast pipe on described body of heater, heat-insulation layer, sand stone layer, first are disposed with from the bottom to top in the blast pipe
Active carbon layer and the second active carbon layer, the first active carbon layer and second between the heat-insulation layer and the sand stone layer, described are lived
Gap is provided between property layer of charcoal.
Further, described infrared heating device includes heating tube, and the heating tube is placed in high saturating quartz ampoule, described
The jointing of heating tube is electrically connected with wire, and the heating tube is made up of two groups of parallel heating wire main bodys, the heating wire
In the shape of a spiral, one end of two groups of heating wire main bodys is electrically connected main body by conductor, and other end sets the connection of the heating tube
Joint.
Preferably, the heating tube is fixed in the high saturating quartz ampoule by high temperature magnetic head, the conductor and connection
Joint is fixed by the high temperature magnetic head, and the high interior top of quartz ampoule thoroughly is provided with reflecting layer, and the reflecting layer is gold-plated reflecting layer
Or plating white reflection layer, the heating tube length is 100-2000mm.Reflecting layer is set to reduce electric heating in quartz ampoule thoroughly high
75% infrared heat can be concentrated and reflex to same direction by the heat waste of silk main body, reflecting layer, without being set using anti-, heat
It is more efficient, it is more energy efficient.
Preferably, the heating wire main body of the heating tube is made up of carbon fiber and siderochrome aluminium composite material, the carbon is fine
The weight ratio of peacekeeping ferrum-chromium-aluminum is 1:3.This material can adapt to long-term work, quick heating, be provided simultaneously with Aludirome electricity
The characteristics of resistance rate is big, and anti-oxidant anticorrosive and high temperature form stability is good, this kind of composite can be well by heating in addition
The infrared ray wave band that pipe is sent is locked in 2.0-3.2 μm of wavelength band, when infrared ray wave band is locked in 2.0-3.2 μm of wave band
In the range of when, it is possible to achieve efficiently, quick and energy-saving heating.
Beneficial effect：It is and traditional because infrared heating is the heating mode using heat radiation using infrared heating device
Heat transfer or thermal convection are completely different, and it has quick heating, and heating is fast, can be heated to pre- constant temperature in a short time
Degree, the advantage of homogeneous heating, can more save energy consumption than traditional heating in terms of energy consumption, reduce 30% on year-on-year basis.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is the new curing oven dimensional structure diagram of this practicality；
Fig. 2 is schematic enlarged-scale view at A in Fig. 1；
Fig. 3 is curing oven internal structure schematic diagram；
Fig. 4 is infrared heating device structural representation；
Fig. 5 is quartz ampoule structural representation.
Wherein:1. body of heater, 11.U type mounting seats, 12. mounting holes, 2. bells, 3. blast pipes, 31. heat-insulation layers, 32. sandstones
Layer, 33. first active carbon layers, 34. second active carbon layers, 4. oil cylinders, 5. fixed blocks, 6. transmission deflector rolls, 7. timing belts, 8. tensionings
Wheel, 9. infrared heating devices, 91. quartz ampoules, 92. reflecting layer, 93. high temperature magnetic heads, 94. wires, 95. heating wire main bodys, 96. connect
Joint, 97. conductors.
Embodiment
Embodiment 1
As shown in Figures 1 to 3, a kind of hydrophobicity coated glass curing oven, including body of heater 1, some infrared heating devices 9 and same
Transport mechanism is walked, described infrared heating device 9 is arranged in body of heater 1, and described synchronization conveying device includes some parallel set
The transmission deflector roll 6 put, described transmission deflector roll 6 are ceramic roller, and the transmission deflector roll 6 is arranged in body of heater 1, the transmission deflector roll
6 are connected positioned at the lower section of infrared heating device 9, some transmission deflector rolls 6 by timing belt 7.
Specifically, described body of heater 1 includes body and bell 2, and described bell 2 is detachably connected with the body, institute
State body both ends and be installed with oil cylinder 4, described bell 2 is provided at both ends with fixed block 5, the output end of oil cylinder 4 and institute
It is be hinged to state fixed block 5, the fixed block 5 extends to the middle part of bell 2 by the one end of bell 2.Because the length of bell 2 is longer, both ends profit
Easily occur the phenomenon for bending, deforming when being jacked up with oil cylinder 4, and use the length of increase fixed block 5, reinforcement bell can be played
2 effect, avoid the damage of bell 2.
As shown in figure 3, being provided with blast pipe 3 on described bell 2, it is disposed with from the bottom to top in the blast pipe 3
Heat-insulation layer 31, sand stone layer 32, the first active carbon layer 33 and the second active carbon layer 34, the heat-insulation layer 31 and the sand stone layer 32 it
Between, between described the first active carbon layer 33 and the second active carbon layer 34 be provided with gap.
Specifically, as shown in Fig. 2 described one end of transmission deflector roll 6 is extended to outside body of heater 1, two neighboring transmission deflector roll 6
Between be provided with tensioning wheel 8, some U-shaped mounting seats 11 that Open Side Down, the U-shaped installation are provided with outside described body of heater 1
Mounting hole 12 is provided with 11 side walls of seat, the described both ends of tensioning wheel 8 are arranged in the mounting hole 12 by bearing block, adjacent
Be connected between two transmission deflector rolls 6 by independent timing belt 7, timing belt 7 connect it is two neighboring transmission the one end of deflector roll 6 with
And the tensioning wheel 8 between two transmission deflector rolls 6.To ensure heat insulation effect, avoid scalding operating personnel, outside described body of heater 1
It is provided with external thermal insulation 31.
As shown in figure 4, the infrared heating device 9 described in the present embodiment includes heating tube, the heating tube is placed in high saturating
In quartz ampoule 91, the jointing 96 of the heating tube electrically connects with wire 94, and the described heating tube is by high temperature magnetic head
93 are fixed in the high saturating quartz ampoule 91, and the conductor 97 and jointing 96 are fixed by the high temperature magnetic head 93, described to add
Heat pipe is made up of two groups of parallel heating wire main bodys 95, the heating wire main body 95 in the shape of a spiral, two groups of heating wire main bodys
95 one end is electrically connected by conductor 97, and other end sets the jointing 96 of the heating tube.As shown in figure 5, the height
Top is provided with reflecting layer 92 in quartz ampoule 91 thoroughly, and the reflecting layer 92 is gold-plated reflecting layer 92 or plates white reflection layer 92, described to add
Heat pipe length is 100-2000mm, and the infrared heating device 9 is 50mm apart from the transmission height of deflector roll 6.In high quartz ampoule 91 thoroughly
75% infrared heat can be concentrated and reflexed to by the interior heat waste for setting reflecting layer 92 to reduce heating wire main body 95, reflecting layer 92
Same direction, without being set using anti-, the thermal efficiency is higher, more energy efficient.The heating wire main body 95 of the heating tube is fine by carbon
Peacekeeping siderochrome aluminium composite material is made, and the weight ratio of the carbon fiber and ferrum-chromium-aluminum is 1:3.This material can adapt to permanent worker
Make, quick heating, be provided simultaneously with the characteristics of Aludirome resistivity is big, and anti-oxidant anticorrosive and high temperature form stability is good,
In addition the infrared ray wave band that heating tube is sent can be locked in 2.0-3.2 μm of wavelength band by this kind of composite well,
When infrared ray wave band is locked in 2.0-3.2 μm of wavelength band, it is possible to achieve efficient, quick and energy-saving heating.In body of heater 1
On be additionally provided with regulation infrared heating device 9 lowering or hoisting gear, for adjusting distance of the infrared heating device 9 relative to glass,
So as to control heating effect.
The communicated deflector roll 6 of glass transmits in body of heater 1, and infrared heating device 9 carries out uniform, quick heating to it.
It should be appreciated that specific embodiment described above is only used for explaining the present invention, it is not intended to limit the present invention.By
Among the obvious changes or variations that the spirit of the present invention is extended out is still in protection scope of the present invention.
Claims (5)
- A kind of 1. hydrophobicity coated glass curing oven, it is characterised in that：Including body of heater (1), some infrared heating devices (9) and same Transport mechanism is walked, described infrared heating device (9) is arranged in body of heater (1), and described synchronization conveying device includes some flat The transmission deflector roll (6) that row is set, the transmission deflector roll (6) are arranged in body of heater (1), and the transmission deflector roll (6) is positioned at described red Below external heating device (9), some transmission deflector rolls (6) are connected by timing belt (7)；Described transmission deflector roll (6) one end extends to body of heater (1) outside, and tensioning is provided between two neighboring transmission deflector roll (6) Take turns (8), be connected between two neighboring transmission deflector roll (6) by independent timing belt (7)；Some U-shaped mounting seats (11) that Open Side Down, U-shaped mounting seat (11) side wall are provided with outside described body of heater (1) On be provided with mounting hole (12), described tensioning wheel (8) both ends are arranged in the mounting hole (12) by bearing block；Described infrared heating device (9) includes heating tube, and the heating tube is placed in high saturating quartz ampoule (91), the heating tube Jointing (96) electrically connected with wire (94), the heating tube is made up of two groups of parallel heating wire main bodys (95), described In the shape of a spiral, one end of two groups of heating wire main bodys (95) is electrically connected heating wire main body (95) by conductor (97), and other end is set Put the jointing (96) of the heating tube；The heating tube is fixed in the high saturating quartz ampoule (91) by high temperature magnetic head (93), and the conductor (97) and connection connect Head (96) is fixed by the high temperature magnetic head (93), and the high interior top of quartz ampoule (91) thoroughly is provided with reflecting layer (92), the reflection Layer (92) is gold-plated reflecting layer or plating white reflection layer, and the heating tube length is 100-2000mm；The heating wire main body (95) of the heating tube is made up of carbon fiber and siderochrome aluminium composite material, the carbon fiber and ferrum-chromium-aluminum Weight ratio be 1:3.
- 2. hydrophobicity coated glass curing oven according to claim 1, it is characterised in that：Described transmission deflector roll (6) is Ceramic roller, described body of heater (1) is outside to be provided with external thermal insulation, and the infrared band of the infrared heating device (9) is 2.0-3.2 μm, infrared heating device (9) the distance transmission deflector roll (6) is highly 50mm.
- 3. hydrophobicity coated glass curing oven according to claim 1, it is characterised in that：Described body of heater (1) includes this Body and bell (2), described bell (2) are detachably connected with the body, and the body both ends are installed with oil cylinder (4), the output end of the oil cylinder (4) connects the bell (2).
- 4. hydrophobicity coated glass curing oven according to claim 3, it is characterised in that：Described bell (2) both ends are set Fixed block (5) is equipped with, oil cylinder (4) output end is be hinged with the fixed block (5), and the fixed block (5) is by bell (2) one end Extend in the middle part of bell (2).
- 5. hydrophobicity coated glass curing oven according to claim 1, it is characterised in that：Set on described body of heater (1) There is blast pipe (3), heat-insulation layer (31), sand stone layer (32), the first activated carbon are disposed with from the bottom to top in the blast pipe (3) Layer (33) and the second active carbon layer (34), the first activated carbon between the heat-insulation layer (31) and the sand stone layer (32), described Gap is provided between layer (33) and the second active carbon layer (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510891019.4A CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510891019.4A CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105330171A CN105330171A (en) | 2016-02-17 |
| CN105330171B true CN105330171B (en) | 2018-03-06 |
Family
ID=55280974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510891019.4A Active CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
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| CN (1) | CN105330171B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111646707B (en) * | 2020-06-28 | 2022-03-25 | 蚌埠凯盛工程技术有限公司 | Three-dimensional photovoltaic glass film curing furnace and heating curing process |
| CN111960682A (en) * | 2020-07-20 | 2020-11-20 | 中国建材国际工程集团有限公司 | Glass film heating and curing process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51109077A (en) * | 1975-03-20 | 1976-09-27 | Toyo Ink Mfg Co | Purasuchitsuku kooteinguhyomenno mizunureseikaizenho |
| CN2744116Y (en) * | 2004-11-29 | 2005-11-30 | 黄其杰 | Quartz electric heating tube |
| CN101823842A (en) * | 2010-03-23 | 2010-09-08 | 杭州捷菱机械设备有限公司 | Method and equipment for producing coated glass |
| CN203429063U (en) * | 2013-08-31 | 2014-02-12 | 山东高盛玻璃科技股份有限公司 | Glass drying preheating device |
| CN204510705U (en) * | 2014-11-14 | 2015-07-29 | 浙江未来家木业有限公司 | A kind of new electrically heating floor board block |
| CN205188131U (en) * | 2015-12-07 | 2016-04-27 | 常州华美光伏材料有限公司 | Hydrophobicity coated glass curing oven |
-
2015
- 2015-12-07 CN CN201510891019.4A patent/CN105330171B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51109077A (en) * | 1975-03-20 | 1976-09-27 | Toyo Ink Mfg Co | Purasuchitsuku kooteinguhyomenno mizunureseikaizenho |
| CN2744116Y (en) * | 2004-11-29 | 2005-11-30 | 黄其杰 | Quartz electric heating tube |
| CN101823842A (en) * | 2010-03-23 | 2010-09-08 | 杭州捷菱机械设备有限公司 | Method and equipment for producing coated glass |
| CN203429063U (en) * | 2013-08-31 | 2014-02-12 | 山东高盛玻璃科技股份有限公司 | Glass drying preheating device |
| CN204510705U (en) * | 2014-11-14 | 2015-07-29 | 浙江未来家木业有限公司 | A kind of new electrically heating floor board block |
| CN205188131U (en) * | 2015-12-07 | 2016-04-27 | 常州华美光伏材料有限公司 | Hydrophobicity coated glass curing oven |
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| Publication number | Publication date |
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| CN105330171A (en) | 2016-02-17 |
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Address after: 213000 No. 11 Innovation Avenue, Tianhe Industrial Park, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Changzhou Huamei Photoelectric New Materials Co., Ltd. Address before: 213614 Tianhe Industrial Park Innovation Avenue 11, Xinbei District, Changzhou City, Jiangsu Province Patentee before: Changzhou Huamei Photovoltaic Materials Co.,Ltd. |