A kind of bridge top chord check car
Technical field
The present invention relates to bridge inspection field, particularly relate to a kind of bridge top chord check car.
Background technology
Bridge inspection vehicle is that one provides job platform for bridge inspection maintenance personal in bridge inspection and maintenance process, can equip bridge inspection equipment and maintenance facility, detects or maintain the special engineered vehicle of operation for flowing checking.It can shift position at any time, allows bridge inspection maintenance personal enter job position safe, fast, efficiently and carries out upkeep operation.Current bridge inspection vehicle become large bridge especially steel structure bridge carry out routine servicing and keep in repair indispensable equipment.
Steel truss girder was mostly flat beam string structure form in the past, the checkout facility that winds up adopts railing walking type, electric railway top chord check car adopts steel bridge anti-power repairing vehicle, driven by manpower, structure is simple, and cost is lower, be widely used, owing to not possessing climbing function, the parallel chords steel truss girder that the scale that is applicable to is less winds up inspection use, and total length arranges bilateral track out of shape.
Because longspan steel truss girder adopts curve form to get more and more, domestic current existing railway curve trussed bridge mostly is arch, top chord check car is bridge one design substantially, need inspection trolley to possess climbing capacity by the bridge of Nanjing being won completely to Guan Qiao, the new Gan Jiangqiao in east, aqueduct etc. of conquering east has curve truss, inspection trolley main is at present rubber-tyred inspection trolley, chain type inspection trolley and oil cylinder replace jacking walking inspection trolley etc.
Rubber-tyred inspection trolley uses solid tyre as heavy burden parts, act on the i iron or T shaped steel that are connected to and wind up, ensured the normal pressure of tire and track by the clamping device of acting in opposition, thus make tire and track produce enough frictional force to walk on the slope to make inspection trolley; Rubber-tyred inspection trolley simple structure, reliable in action, but provide frictional force owing to leaning on rubber tyre, the problem of aging of rubber tyre in outdoor will determine the life and reliability of inspection trolley, and the pollution of inspection trolley raceway surface also may affect the frictional force at interface.
Chain type inspection trolley is improved on the basis of rubber-tyred inspection trolley, i iron or T-shaped steel track embed a continuous print chain, inspection trolley directive wheel then there are the wheel of a gear-like and chain interact, drive this pinion rotation inspection trolley namely to move ahead, the engaging of gear and chain can ensure that inspection trolley is climbed and walk; Chain type inspection trolley climbing capacity is strong, and without ageing of rubber problem, more reliably, but chain type inspection trolley does not possess the ability of crossing pinnacle, and the chain track system that needs are more complicated, its expense and maintenance difficulties higher.
Hydraulic cylinder replaces jacking walking inspection trolley and is derived by frame mast crane, reliable in action, and track structure is simple, but the speed of travel is comparatively slow, and latch action is wayward, and hydraulic test is many, difficult in maintenance and complicated.
Some other inspection trolley body design all can not cross pinnacle for above-mentioned top chord check car and market, realized top by can pinnacle be changed into curve top after track transformation, but need extra support and connection and have considerable influence to bridge appearance; Another shortcoming of above-mentioned inspection trolley all needs to arrange dedicated track, comparatively waste for the large bridge that main bridge is larger, dedicated track also needs the tie point of One's name is legion to be fixed in agent structure, tie point is difficult to Inspection and maintenance as concealed work, easily breaks down and jeopardizes personal safety; And locking structure reliability is lower, climbing Reliability of Microprocessor is difficult to ensure.
Therefore, for above deficiency, need to provide a kind of bridge top chord check car.
Summary of the invention
The technical problem to be solved in the present invention be present stage bridge inspection vehicle cross pinnacle by track transformation, need extra support and connection and dedicated track, for the problem of comparatively wasting the large bridge that main bridge is larger.
In order to solve the problems of the technologies described above, the invention provides a kind of bridge top chord check car, comprise and connect corridor and column, described column is fixed on described connection corridor, two ends, described connection corridor are symmetrical is respectively provided with walking mechanism, described connection corridor is arranged on bridge movably by described walking mechanism, described walking mechanism comprises walking beam and carrying platform, described carrying platform is arranged on described walking beam movably, described walking beam is arranged on bridge movably, the bottom of described walking beam is provided with claw, the top of described carrying platform is fixed with the described corridor that is connected, liftable support clips is provided with bottom it, bridge is provided with multiple connector, described claw and described support clips can be connected on the connector on bridge.
Wherein, described walking beam is equipped with tooth bar, the bottom of described carrying platform is provided with the gear be meshed with described tooth bar, and described carrying platform is arranged on described walking beam movably respectively by described tooth bar and described gear.
Wherein, the bottom of described walking beam is also provided with directive wheel, and described walking beam is arranged on bridge movably by directive wheel.
Wherein, described connector is provided with loaded axle, and claw can be connected on described loaded axle.
Wherein, described support clips is liftably arranged on the bottom of described carrying platform by screw mandrel, and described support clips can be connected on described loaded axle.
Wherein, the internal sleeve of described column is connected to flexible truss, and described column matches by regulating flexible truss and bridge depth of beam.
Wherein, described column is provided with working platform.
Wherein, described column is provided with antiswing device, and described antiswing device is used for preventing described connection corridor and described column from swinging in advance process.
Wherein, described connection corridor mid-mounting has hanging basket.
Technique scheme tool of the present invention has the following advantages: bridge top chord check car provided by the present invention can be climbed without the need to laying track by the setting of walking mechanism, compare traditional inspection trolley, save the material laying track, utilize bridge construction installation connecting element, do not need boring, because connector quantity is few, simple structure, reaches same agent structure and uses with the life-span, solves the problem of inspection trolley track maintenance difficulty, simultaneously because quantity is few, the expense of rail portion does not increase and even can reduce; Because connector can be accomplished non-maintaining, then only need maintenance test car can ensure the normal operation of whole system, then the maintenance point of whole system is few, and the workload of maintenance and expense can reduce greatly; Full-bridge is with low cost only just can complete task of needing multiple devices simultaneously to work with a complete equipment, and detection range involves full-bridge, and dead angle is almost nil, overall appearance.Without the need to welding, the present invention is lightweight, and cost of transportation is low, and simple installation is applied widely.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention bridge top chord check car;
Fig. 2 is the working state schematic representation that in the walking mechanism of embodiment of the present invention bridge top chord check car, walking beam is fixing;
Fig. 3 is the working state schematic representation of carrying platform movement in the walking mechanism of embodiment of the present invention bridge top chord check car;
Fig. 4 is the working state schematic representation of walking beam movement in the walking mechanism of embodiment of the present invention bridge top chord check car;
Fig. 5 is the working state schematic representation that in the walking mechanism of embodiment of the present invention bridge top chord check car, walking beam walks to be fixed on next connector;
Fig. 6 is the structural representation of the connector of embodiment of the present invention bridge top chord check car;
Fig. 7 is the structural representation of the connector at the bridge top of embodiment of the present invention bridge top chord check car.
In figure: 1: tooth bar; 2: gear; 3: carrying platform; 4: bracing frame; 5: the first running rollers; 6: the second running rollers; 7: walking beam; 8: claw; 9: directive wheel; 10: connector; 11: support clips; 12: bridge; 21: column; 22: connect corridor; 23: hanging basket; 24: working platform; 25: walking mechanism; 26: loaded axle.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
As depicted in figs. 1 and 2, in order to solve the problems of the technologies described above, the invention provides a kind of bridge top chord check car, two root posts 21 lay respectively at the below connecting two ends, corridor 22, column 21 can support and connection corridor 22, connect that two ends, corridor 22 are symmetrical is respectively provided with walking mechanism 25, connect corridor 22 and be arranged on movably on bridge by walking mechanism 25, walking mechanism 25 comprises: walking beam 7 and carrying platform 3, carrying platform 3 is arranged on walking beam 7 movably, carrying platform 3 can move along the length direction of walking beam 7, walking beam 7 is main supporting body, it is the walking supporting member connecting corridor 22, play a part to connect corridor 22 in the process of walking to walk track, preferably, walking beam 7 is equipped with tooth bar 1, the bottom of carrying platform 3 is provided with the gear 2 be meshed with tooth bar 1, carrying platform 3 is arranged on walking beam 7 respectively by gear 2 and tooth bar 1 movably, tooth bar 1 carries the transmission of the power of walking assembly, carrying platform 3 is located on bracing frame 4, bracing frame 4 is installed respectively by the first rod wheel 5 and the second running roller 6 and is supported on walking beam 7, connect corridor 22 to be bolted to connection with carrying platform 3, the top braces of carrying platform 3 connects corridor 22, thus band is dynamically connected, corridor 22 is moved on bridge, the bottom of walking beam is provided with directive wheel 9, directive wheel 9 can drive walking beam 7 to move on bridge 12, directive wheel 9 adopts motor to drive, ensure that truss can follow action timely in the running of car load by robot control system(RCS), ensure the even running of inspection trolley, the bottom of walking beam 7 is provided with claw 8, preferably, in the present embodiment, bottom walking beam 7, two ends, left and right are respectively equipped with two claws 8, claw 8 is hook formation, liftable support clips 11 is provided with bottom carrying platform 3, support clips 11 is also hook-shaped, bridge is provided with multiple connector 10, connector 10 can be distributed on bridge according to demand, claw 8 and support clips 11 can be connected on the connector 10 on bridge, first the claw 8 bottom walking beam 7 is connected on connector 10, carrying platform 3 be connected corridor 22 and be bolted to connection, carrying platform 3 is with the corridor 22 that is dynamically connected to walk by tooth bar 1 and the gear 2 on walking beam 7, when connecting corridor 22 and going to summit, support clips 11 bottom carrying platform 3 is moved down by screw mandrel, support clips 11 is connected on connector 10, carrying platform 3 is fixed on bridge, unclamp two claws 8 bottom walking beam 7, walking beam 7 moves on bridge along directive wheel 9 under motor drives, when the claw 8 of walking beam 7 goes to next node, claw 8 to be connected on bridge 12 on next connector 10, unclamp support clips 11, support clips 11 moves on screw mandrel, can enter according to demand in further work circulation.Bridge arranges connector 10 no longer for checkout facility arranges track for its walking, can climbing without the need to laying track, comparing traditional inspection trolley, save the material laying track, utilize bridge construction installation connecting element, do not need boring, because connector quantity is few, simple structure, reach same agent structure to use with the life-span, solve the problem of inspection trolley track maintenance difficulty, simultaneously because quantity is few, the expense of rail portion does not increase and even can reduce; Further because connector can be accomplished non-maintaining, then only need maintenance test car can ensure the normal operation of whole system, then the maintenance point of whole system is few, and the workload of maintenance and expense can reduce greatly; Full-bridge is with low cost only just can complete task of needing multiple devices simultaneously to work with a complete equipment in principle, and detection range involves full-bridge, and dead angle is almost nil, overall appearance.Without the need to welding, the present invention is lightweight, and cost of transportation is low, and simple installation is applied widely.
As Fig. 6 and Fig. 7 shows, connector 10 is provided with loaded axle 26, connector 10 is provided with bolt hole, utilize bridge construction rod member splice bolt hole installation connecting element 10, do not need boring, completely harmless to original structure, because connector quantity is few, simple structure, preferably, reaches non-maintaining by using high-grade material such as stainless steel, claw 8 is connected on the loaded axle 26 of connector 10, make walking beam 7 relative with bridge 12 fixing, support clips 11 is connected on the loaded axle 26 of fitting 10, makes row carrying platform 3 relative with bridge 12 fixing; The profile of the connector 10 arranged at bridge top is corresponding with bridge.
Preferably, the internal sleeve of column 21 is connected to flexible truss, and column 21 matches by regulating flexible truss and bridge depth of beam.
Preferably, the column 1 on bridge top chord check car both sides is respectively equipped with working platform 24, for the operating platform of inspection personnel, for the detection of bridge limit purlin external surface of structural member and two sides, front and back, carry travel driving unit, be enclosed within the upper of main couple and flexible truss, with its column be guide rail, tooth bar has been for having supported the operation up and down of platform; With scaling platform inside detection platform, it stretches for manpower drives, and releasing scaling platform to component side, regaining when examining side car and moving ahead when detecting purlin, limit component front and back sides.
Preferably, column 21 is provided with antiswing device, antiswing device is positioned at below working platform 24, antiswing device is the positioner of a pair symmetrical movement, antiswing device prevents connection corridor 22 and column 21 from swinging in advance process, connecting corridor 22 is supported on when connector 10 releasing walking beam 7 forward, connect corridor 22 and produce a torque reaction backward, this torque reaction can cause connecting corridor 22 and reverse swing occurs, in order to prevent the generation of this situation, antiswing device can find upright bridge component by robot control system(RCS) after jack-up is fixed in connection corridor 22, then bridge vertical component is blocked by its rotational lock arm, prevent rocking of main car.
Preferably, described connection corridor 22 mid-mounting has hanging basket 23, hanging basket 23 is the operating platform of maintenance bridge inner space personnel, hanging basket 23 is construction lifting platform upside-down mounting, chain is as flexible power transmission, hanging basket 23 top is divided into moving trolley, with the i iron at truss top, connection corridor, centre for walking track, hanging basket 23 realizes horizontal movement by the track connected on corridor 22, hanging basket 23 bottom is detection platform, in order to realize, to the omnibearing detection of bridge intermediate member, divide into former and later two independently platforms, hide horizontal-associate with this.The present invention possess safety and steady climbing self-lock ability, cross stably mountain top ability and to greatest extent staff touch the possibility of full-bridge maximum area.
Bridge top chord check car provided by the invention, during use, as shown in Figure 2, is first connected to the claw of two bottom walking beam 78 on the loaded axle 26 of connector 10 respectively, thus walking beam 7 to be fixed on bridge as shown in Figure 2; Due to carrying platform 3 be connected corridor 22 and be bolted to connection, when carrying platform 3 be with the corridor 22 that is dynamically connected to walk by tooth bar 1 with the gear 2 on walking beam 7, be with the corridor 22 that is dynamically connected to walk, as shown in Figure 3; When connecting corridor 22 and going to next position, support clips 11 bottom carrying platform 3 is moved down by screw mandrel, support clips 11 is connected on the loaded axle 26 of connector 10, unclamp two claws 8 at walking beam 7 two ends, carrying platform 3 is fixed, walking beam 7 moves on bridge along directive wheel 9 under motor drives, as shown in Figure 4; When walking beam 7 goes to next connector 10, be connected to by claw 8 on the loaded axle 26 of next connector 10 on bridge 12, unclamp support clips 11, support clips 11 moves on screw mandrel, as shown in Figure 5; Can enter according to demand in further work circulation, can be checked by hanging basket 23 and working platform 24 pairs of bridges when fixing.
In sum, bridge top chord check car provided by the present invention can be climbed without the need to laying track by the setting of walking mechanism, compares traditional inspection trolley, saves the material laying track, utilize bridge construction installation connecting element, do not need boring, because connector quantity is few, simple structure, reach same agent structure to use with the life-span, solve the problem of inspection trolley track maintenance difficulty, simultaneously because quantity is few, the expense of rail portion does not increase and even can reduce; Because connector can be accomplished non-maintaining, then only need maintenance test car can ensure the normal operation of whole system, then the maintenance point of whole system is few, and the workload of maintenance and expense can reduce greatly; Full-bridge is with low cost only just can complete task of needing multiple devices simultaneously to work with a complete equipment in principle, and detection range involves full-bridge, and dead angle is almost nil, overall appearance.Without the need to welding, the present invention is lightweight, and cost of transportation is low, and simple installation is applied widely.
Above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.