CN105312861A - Manufacturing process for arc-surface-shaped stainless steel door plate - Google Patents
Manufacturing process for arc-surface-shaped stainless steel door plate Download PDFInfo
- Publication number
- CN105312861A CN105312861A CN201510883937.2A CN201510883937A CN105312861A CN 105312861 A CN105312861 A CN 105312861A CN 201510883937 A CN201510883937 A CN 201510883937A CN 105312861 A CN105312861 A CN 105312861A
- Authority
- CN
- China
- Prior art keywords
- plate
- framework beam
- stainless steel
- door
- steel door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 32
- 239000010935 stainless steel Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 13
- 238000012856 packing Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 9
- 238000003698 laser cutting Methods 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 238000005242 forging Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention relates to a manufacturing process for a stainless steel door plate, in particular to a manufacturing process for an arc-surface-shaped stainless steel door plate. According to the manufacturing process, the key point is that a rolling device is used to roll a door covering plate into an arc shape with radian greater than that of a framework beam outline, and the best radian is 0.2-0.5 greater than that of a framework beam. According to the manufacturing process, production for the arc-surface-shaped stainless steel door plate can be realized while a production mould is required to use for pressing a stainless steel plate; and a plurality of arc surfaces with different radians can be arranged on the same door plate, and can be freely set according to needs and hobbies.
Description
[technical field]
The present invention relates to a kind of manufacture craft of stainless steel door-plate, especially relate to a kind of manufacture craft of arc surfaced stainless steel door-plate.
[background technology]
Modern door-plate technology majority timber does base material, and general has plane straight flange type door-plate, but this door panel structure is simple, more single for moulding on furniture style.Progress along with the epoch also occurred the door-plate of some arc surfaceds, but the door-plate base material of this arc surfaced is based on wood mostly, more complicated in production technology and be difficult to shaping, cost is high, namely at last shaping be also difficult to ensure card use procedure in indeformable, be difficult to be accepted by market.Along with the develop rapidly of furniture industry and stainless steel industry, also become a kind of main flow gradually with stainless steel vaginal orifice in next life plate.But because the quality of stainless steel own is hard, mostly adopt mould to suppress when producing arc surfaced door-plate, and this mould cost is high, can not be applicable to the door-plate of multiple arc lines, can not meet market demands.
[summary of the invention]
The present invention is intended to solve the problem and provides and a kind of same door-plate can be provided with multiple cambered surface, arc surfaced stainless steel door-plate manufacture craft that production cost is low.
For achieving the above object, a kind of arc surfaced stainless steel door-plate manufacture craft of the present invention comprises the steps:
Steps A: make framework beam 10,11, framework beam 10,11 is two pieces of profile radians corrosion resistant plates consistent with the target radian of arc surfaced stainless steel door-plate, parallel top and the bottom being flat on door-plate;
Step B: make bag door-plate 20, bag door-plate 20 is one piece of rectangle corrosion resistant plate that length is equal with framework beam 10,11 girth, with circle rolling device, bag door-plate 20 is rolled into the arc larger than framework beam 10,11 profile radian, and with bender, bag door-plate 20 being bent into outside plate 21 and inner panel 22, bending angle is equal with the knuckle of framework beam;
Step C: first time welding, clamps framework beam 10,11 and outside plate 21 with fixture, makes outside plate 21 fit in framework beam 10,11 wherein on profile simultaneously, and is welded with framework beam 10,11 by outside plate 21;
Step D: load packing material 30 in the space that framework beam 10,11 and outside plate 21 are formed before;
Step e: second time welding, with fixture, framework beam 10,11 and inner panel 22 are clamped, inner panel 22 is fitted on the profile of framework beam 10,11 another side, and inner panel 22 is welded with framework beam 10,11, make packing material 30 be enclosed in framework beam 10,11, between outside plate 21 and inner panel 22.
Further, in described steps A, the thickness of framework beam 10,11 is not less than 3 millimeters.
Further, in described steps A, framework beam 10,11 is formed by laser cutting, with file the burr removing of cut edge part.
Further, in described step B the thickness of bag door-plate 20 not higher than 2 millimeters.
Further, described step D first carries out brush coating in outside plate 21 inside before loading packing material 30.
Further, described packing material 30 is the one in honeycomb aluminum, plank, foam.
Further, after described step e, full weld PROCESS FOR TREATMENT and technique for grinding process are carried out to splicing position.
Contribution of the present invention is, can realize the production of arc surfaced stainless steel door-plate without the need to carrying out suppressing to corrosion resistant plate with production mould, and same door-plate can be arranged the cambered surface that multiple radian differs, and can freely arrange with hobby according to demand.Production cost is low, is suitable for promoting the use of.
[accompanying drawing explanation]
Fig. 1 is structural blast figure of the present invention.
Fig. 2 is the round as a ball Forging Process schematic diagram of bag door-plate of the present invention.
Fig. 3 is bag door-plate of the present invention and framework beam welding process schematic diagram.
Fig. 4 is arc surfaced stainless steel door-plate external structure schematic diagram of the present invention.
[detailed description of the invention]
The following example is to further explanation of the present invention and supplements, and does not constitute any limitation the present invention.
Embodiment 1
As shown in Figure 1,2,3, 4, a kind of arc surfaced stainless steel door-plate manufacture craft of the present embodiment comprises the steps:
Steps A: make framework beam 10,11, framework beam 10,11 is two pieces of profile radians corrosion resistant plates consistent with the target radian of arc surfaced stainless steel door-plate, parallel top and the bottom being flat on door-plate;
Step B: make bag door-plate 20, bag door-plate 20 is one piece of rectangle corrosion resistant plate that length is equal with framework beam 10,11 girth, with circle rolling device, bag door-plate 20 is rolled into the arc larger than framework beam 10,11 profile radian, and with bender, bag door-plate 20 being bent into outside plate 21 and inner panel 22, bending angle is equal with the knuckle of framework beam;
Step C: first time welding, clamps framework beam 10,11 and outside plate 21 with fixture, makes outside plate 21 fit in framework beam 10,11 wherein on profile simultaneously, and is welded with framework beam 10,11 by outside plate 21;
Step D: load packing material 30 in the space that framework beam 10,11 and outside plate 21 are formed before;
Step e: second time welding, with fixture, framework beam 10,11 and inner panel 22 are clamped, inner panel 22 is fitted on the profile of framework beam 10,11 another side, and inner panel 22 is welded with framework beam 10,11, make packing material 30 be enclosed in framework beam 10,11, between outside plate 21 and inner panel 22.
In the present embodiment step B, with circle rolling device, bag door-plate 20 being rolled into the arc larger than framework beam 10,11 profile radian is key point, best radian is 0.2-0.5 larger than the radian of framework beam 10,11, so both can ensure with fixture, outside plate 21 or inner panel 22 to be locked on framework beam 10,11, can not because of outside plate 21 or inner panel 22 radian excessive with framework beam 10,11 radian difference and cause outside plate 21, inner panel 22 elasticity excessive and occur situation about cannot weld; Or welding dynamics be less than outside plate 21, inner panel 22 elastic force and make welding position loosen crack; First bag door-plate 20 being rolled into the arc approximate with framework beam 10,11 is also generation in order to avoid above-mentioned situation.
With fixture, framework beam 10,11 and outside plate 21 are clamped in step C, make outside plate 21 fit in framework beam 10,11 wherein one side profile on, then with wherein one end for starting point, clockwise or counterclockwise pointwise framework beam 10,11 and outside plate 21 are welded, ensure not occur gap between framework beam 10,11 and outside plate 21, in conjunction with stable.
With fixture, framework beam 10,11 and inner panel 22 are clamped in step e, inner panel 22 is made to fit on the profile of framework beam 10,11 another side, then with a kind of one end for starting point, clockwise or counterclockwise pointwise framework beam 10,11 and inner panel 21 are welded, ensure not occur gap between framework beam 10,11 and inner panel 21, in conjunction with stable.
The main cause of first welding outside plate 21 instead of welding inner panel 22 is the beautiful appearance making door-plate, because the inside that the welding position of outside plate 21 can enclose at outside plate 21 and framework beam 10,11, does not affect outside plate 21 external.And inner panel 22 in outside weldings, can only will ensure that attractive in appearance also needs carries out technique for grinding.
Embodiment 2
As shown in Figure 1,3, in the present embodiment steps A, the thickness of framework beam 10,11 is not less than 3 millimeters, the best is 3 or 4 millimeters, reason is that framework beam 10,11 is skeletons of arc surfaced stainless steel door-plate, for ensureing the stressed degree of arc surfaced stainless steel door-plate and structural stable, therefore its thickness is greater than the thickness of bag door-plate 20.And welding position is on the sidewall of framework beam 10,11, if sidewall is too thin, pad can be caused firm not, and arc surfaced stainless steel door-plate easily produces crack, is even out of shape.
Embodiment 3
As shown in Figure 1,3, in the present embodiment steps A, framework beam 10,11 is formed by laser cutting, with file the burr removing of cut edge part.The profile radian of framework beam 10,11 determines the radian of arc surfaced stainless steel door-plate, and framework beam 10,11 is formed by laser cutting itself, therefore, the lines controlling laser cutting are also just equivalent to the radian determining arc surfaced stainless steel door-plate, applied widely, various demand can be met.Because laser cutting can make framework beam 10,11 marginal portion produce burr, therefore use file the burr removing of cut edge part, avoid subsequent technique to occur safety problem.
Embodiment 4
As shown in Figure 1,2,3, 4, in the present embodiment step B, the thickness of bag door-plate 20 is not higher than 2 millimeters, and the best is 1 millimeter.Because bag door-plate 20 itself needs through circle rolling device, round as a ball shaping rear bag door-plate 20 just has certain elasticity, thickness is larger, elastic force is larger, the weld force after welding probably is caused to be less than the elastic force of bag door-plate 20, thus make to loosen between bag door-plate 20 and framework beam 10,11 even to occur crack, affect the service life of arc surfaced corrosion resistant plate.
Embodiment 5
As shown in Figure 1, the present embodiment step D first carries out brush coating in outside plate 21 inside before loading packing material 30.Ensure that packing material 30 can not have relative movement in arc surfaced stainless steel door-plate, make arc surfaced stainless steel door-plate firm, packing material 30 it also avoid the appearance of the situation such as depression, distortion that arc surfaced stainless steel door-plate causes because of external force collision.Wherein packing material 30 is the one in honeycomb aluminum, plank, foam.
Embodiment 6
The present embodiment carries out full weld PROCESS FOR TREATMENT and technique for grinding process to splicing position after step e.Full weld technique avoids splice bits to be equipped with foreign material to leak intralamellar part of entering, and full weld completes and carries out grinding process to stitching position, notices that polishing too can not cause door plate deformation and dislocation
Although by above embodiment to invention has been announcement, protection scope of the present invention is not limited thereto, under the condition not departing from the present invention's design, all will fall in right of the present invention the distortion, replacement etc. that above each component does.
Claims (7)
1. an arc surfaced stainless steel door-plate manufacture craft, is characterized in that, comprise the steps:
Steps A: make framework beam (10,11), framework beam (10,11) is two pieces of profile radians corrosion resistant plates consistent with the target radian of arc surfaced stainless steel door-plate, parallel top and the bottom being flat on door-plate;
Step B: make bag door-plate (20), bag door-plate (20) is the length one piece rectangle corrosion resistant plate equal with framework beam (10,11) girth, with circle rolling device, bag door-plate (20) is rolled into than framework beam (10, the 11) arc that profile radian is large, and with bender, bag door-plate (20) being bent into outside plate (21) and inner panel (22), bending angle is equal with the knuckle of framework beam;
Step C: first time welding, with fixture, framework beam (10,11) and outside plate (21) are clamped, outside plate (21) is fitted on the profile of framework beam (10,11) wherein one side, and outside plate (21) to be welded with framework beam (10,11);
Step D: load packing material (30) in the space that framework beam (10,11) and outside plate (21) are formed before;
Step e: second time welding, with fixture, framework beam (10,11) and inner panel (22) are clamped, inner panel (22) is made to fit on the profile of framework beam (10,11) another side, and inner panel (22) is welded with framework beam (10,11), make packing material (30) be enclosed in framework beam (10,11), between outside plate (21) and inner panel (22).
2. a kind of arc surfaced stainless steel door-plate manufacture craft as claimed in claim 1, is characterized in that: in described steps A, the thickness of framework beam (10,11) is not less than 3 millimeters.
3. a kind of arc surfaced stainless steel door-plate manufacture craft as described in as arbitrary in claim 1 or 2, is characterized in that: in described steps A, framework beam (10,11) is formed by laser cutting, with file the burr removing of cut edge part.
4. a kind of arc surfaced stainless steel door-plate manufacture craft as claimed in claim 1, is characterized in that: in described step B, the thickness of bag door-plate (20) is not higher than 2 millimeters.
5. a kind of arc surfaced stainless steel door-plate manufacture craft as claimed in claim 1, is characterized in that: described step D first carries out brush coating in outside plate (21) inside before loading packing material (30).
6. a kind of arc surfaced stainless steel door-plate manufacture craft as described in as arbitrary in claim 1 to 5, is characterized in that: described packing material (30) is honeycomb aluminum, one in plank, foam.
7. a kind of arc surfaced stainless steel door-plate manufacture craft as claimed in claim 6, is characterized in that: carry out full weld PROCESS FOR TREATMENT and technique for grinding process to splicing position after described step e.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510883937.2A CN105312861B (en) | 2015-12-03 | 2015-12-03 | A kind of arc surfaced stainless steel door-plate manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510883937.2A CN105312861B (en) | 2015-12-03 | 2015-12-03 | A kind of arc surfaced stainless steel door-plate manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105312861A true CN105312861A (en) | 2016-02-10 |
| CN105312861B CN105312861B (en) | 2017-12-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510883937.2A Active CN105312861B (en) | 2015-12-03 | 2015-12-03 | A kind of arc surfaced stainless steel door-plate manufacture craft |
Country Status (1)
| Country | Link |
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| CN (1) | CN105312861B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935730A (en) * | 2021-02-25 | 2021-06-11 | 滁州美业机械制造有限公司 | Method for manufacturing door panel of stamping part of multi-layer washing machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2204556Y (en) * | 1994-08-29 | 1995-08-09 | 广东省番禺市恒联食品机械厂 | Kitchen cupboard door |
| CN1279333A (en) * | 1999-06-25 | 2001-01-10 | 邓宇 | 3D curved door or window |
| CN202588913U (en) * | 2011-11-28 | 2012-12-12 | 广州市卓明建材有限公司 | Seamless no-welding handle-free stainless steel door plate |
| CN202627847U (en) * | 2012-05-11 | 2012-12-26 | 尹元 | Stainless steel door plate |
| CN202810555U (en) * | 2012-08-28 | 2013-03-20 | 美的集团股份有限公司 | Seamless stainless steel door plate |
| JP2014210401A (en) * | 2013-04-19 | 2014-11-13 | 株式会社トッパン・コスモ | Curved panel manufacturing method, curved panel, and door device |
-
2015
- 2015-12-03 CN CN201510883937.2A patent/CN105312861B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2204556Y (en) * | 1994-08-29 | 1995-08-09 | 广东省番禺市恒联食品机械厂 | Kitchen cupboard door |
| CN1279333A (en) * | 1999-06-25 | 2001-01-10 | 邓宇 | 3D curved door or window |
| CN202588913U (en) * | 2011-11-28 | 2012-12-12 | 广州市卓明建材有限公司 | Seamless no-welding handle-free stainless steel door plate |
| CN202627847U (en) * | 2012-05-11 | 2012-12-26 | 尹元 | Stainless steel door plate |
| CN202810555U (en) * | 2012-08-28 | 2013-03-20 | 美的集团股份有限公司 | Seamless stainless steel door plate |
| JP2014210401A (en) * | 2013-04-19 | 2014-11-13 | 株式会社トッパン・コスモ | Curved panel manufacturing method, curved panel, and door device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935730A (en) * | 2021-02-25 | 2021-06-11 | 滁州美业机械制造有限公司 | Method for manufacturing door panel of stamping part of multi-layer washing machine |
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| Publication number | Publication date |
|---|---|
| CN105312861B (en) | 2017-12-12 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A manufacturing process for curved stainless steel door panels Effective date of registration: 20231130 Granted publication date: 20171212 Pledgee: Guangdong Shunde Rural Commercial Bank Co.,Ltd. Chencun sub branch Pledgor: GUANGDONG FADIOR KITCHEN & BATH SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2023980068495 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |