CN105305132B - The positive anti-plug USB connector of post forming formula and its manufacturing method - Google Patents

The positive anti-plug USB connector of post forming formula and its manufacturing method Download PDF

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CN105305132B
CN105305132B CN201510812894.9A CN201510812894A CN105305132B CN 105305132 B CN105305132 B CN 105305132B CN 201510812894 A CN201510812894 A CN 201510812894A CN 105305132 B CN105305132 B CN 105305132B
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insulator
end subgroup
plate
isolation
injection molding
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CN105305132A (en
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顾远文
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Shenzhen Everwin Precision Technology Co Ltd
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Shenzhen Everwin Precision Technology Co Ltd
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Abstract

A kind of positive anti-plug USB connector of post forming formula, including first end subgroup, plate in isolation, by the first end subgroup be isolated in plate vertical direction interval superposition after injection molding first insulator, it is installed on the first insulator and is located at second end subgroup in the isolation on plate side, and the second insulator for being integrated the first insulator and the second end subgroup injection molding, the first insulator is being formed with terminal position slot close to plate side in the isolation, and spaced-apart bosses, the second end subgroup is positioned in the terminal position slot of the first insulator, second insulator described in injection molding again after second contact portion is resisted against on the spaced-apart bosses surface.The application can effectively solve the problems, such as that existing product injection molding number excessively leads to inefficiency.

Description

The positive anti-plug USB connector of post forming formula and its manufacturing method
Technical field
This application involves electric connector field, the positive anti-plug USB connector of espespecially a kind of post forming formula and its manufacturing method.
Background technique
For universal serial bus (USB) universally present in daily life, the transmission of electronic device data is most Using this general standard;The appearance of USB3.0 standard greatly improves the transmission speed of data, in standard A Type class In the USB interface design of type, USB3.0 can ideally realize change in design without influencing downward compatibility and constructional appearance.But It is to guarantee that constructional appearance is constant while the field Micro USB of mobile terminal application then cannot achieve function upgrading, 3.0 standard of Micro USB finally complicates surface structure, that is, mode side by side is used to increase an interface to accommodate and increase The function leg added, but bigger space is occupied, it is limited to the development trend of smart phone ultrathin, Micro USB3.0 is made to exist Application on mobile phone is greatly limited, and is badly in need of the completely new high speed serialization versabus of one kind to solve the problems, such as this.
In the case, USB association is proposed completely new USB3.1 Type c-type interface connector, has combined size With performance, the application on intelligent terminal is adapted to, but it cannot be backward compatible.It is limited to product structure complexity, exists simultaneously metal Plate and it is located at the first, second terminal group of plate two sides in metal isolation in isolation, in current manufacturing process, The thimble of mold can not in mold the relative position of the above-mentioned three of stationary positioned simultaneously, namely single injection-molded can not be passed through Above-mentioned three is molded as one structure.No. 201410395693.9 patent application of the People's Republic of China (PRC) discloses one kind USB3.1 Type C type connector, the manufacturing process for using upper and lower plastic body fission molding finally to assemble solve small size The manufacture problem of complex structural member, but its in terms of the Structural Integrity of connector entirety there is also some problems, upper and lower two groups Conducting end submodule group needs to be integrated by metalwork to hold.For another example the People's Republic of China (PRC) the 201510379998.5th is special Benefit application is solves the problems, such as above structure integraty, by middle plate and above and below middle plate by the way of injection molding three times Two groups of conductive terminals of two sides are shaped to an entirety, but its injection molding process is more, has an impact to the yield of product, and excessive Ground occupies injection molding machine resource, keeps cost of goods manufactured high.
Summary of the invention
The application's is designed to provide a kind of positive anti-plug USB connector of post forming formula and its manufacturing method, the USB Connector only needs injection molding twice that can produce product, significantly reduces manufacturing cost, improves production efficiency and produce Product yield.
For this purpose, this application provides a kind of positive anti-plug USB connectors of post forming formula, including in first end subgroup, isolation Plate, by the first end subgroup be isolated in plate vertical direction interval superposition after injection molding first insulator, be installed on The first insulator is located at second end subgroup in the isolation on plate side and by the first insulator and described second The second insulator that terminal group injection molding is integrated, first, second terminal group are located at described in vertical direction The two sides of plate in isolation, the first insulator are being formed with terminal position slot close to plate side in the isolation and are being spaced convex Platform, first, second terminal group respectively include the first, second holding parts and distinguish from first, second holding parts both ends The first, second weld part and the first, second contact portion extended to form, the holding parts of the second end subgroup at least partly position In in the terminal position slot of the first insulator, second contact portion is molded again after being resisted against on the spaced-apart bosses surface Form the second insulator.
For this purpose, present invention also provides a kind of positive anti-plug USB connector manufacturing methods of post forming formula, including walk as follows It is rapid:
Step 1: plate in offer first end subgroup, isolation, the first end subgroup is including the first holding parts and described in First holding parts both ends each extend over to form the first contact portion, the first weld part, the first contact portion of the first end subgroup, One weld part is connected separately with material strip, and plate corresponds to first contact portion side and is connected with middle sheet feeding belt in the isolation;By institute State first end subgroup be isolated in plate in vertical direction be spaced superposition after carry out first time injection molding operate to be formed first absolutely Edge body, the first insulator are located at plate side in the isolation and are formed with terminal position slot and spaced-apart bosses;
Step 2: the material strip of excision first end subgroup both ends connection, provides second end subgroup, the second end subgroup includes It second holding parts and each extends over to form the second contact portion, the second weld part from second holding parts both ends, second weldering Socket part one end is connected with material strip;Second holding parts of several conductive terminals of the second end subgroup are at least partially positioned in institute It states in terminal position slot, the second contact portion of the second end subgroup is resisted against on the surface of the spaced-apart bosses;
Step 3: by plate is formed with first insulator in the first end subgroup, isolation the first assembly and being installed on Second end subgroup in the first insulator carries out second of injection molding operation and forms second insulator, and described second absolutely First assembly and second end subgroup cladding fixing are an entirety by edge body.
Compared to the prior art, the positive anti-plug USB connector of the application post forming formula and its manufacturing method are first by first end Subgroup be isolated in plate be integrally formed to form first insulator, and on the surface of first insulator plate side in the isolation Terminal position slot and spaced-apart bosses are formed, then the second end subgroup for cutting off front end material strip is positioned in the terminal position slot , short circuit at random to prevent not-go-end, meanwhile, the second end subgroup that will be positioned in first insulator carries out injection molding again Complete the Shooting Technique of product.Solve the prior art, because can not the first, second terminal group of stable position, need to carry out repeatedly Injection molding operates brought complicated process and poor efficiency.
Detailed description of the invention
Fig. 1 is the three-dimensional combination figure of the positive anti-plug USB connector of the application post forming formula;
Fig. 2 is cross-sectional view of the application along A-A dotted line shown in Fig. 1;
Fig. 3 is the stereogram exploded view of the positive anti-plug USB connector of the application post forming formula;
Fig. 4 is the stereogram exploded view of the positive another angle of anti-plug USB connector of the application post forming formula;
Fig. 5 is the perspective view of plate in the first, second terminal group and isolation;Wherein Fig. 5 A be the application post forming formula just The perspective view of anti-plug USB connector first end subgroup binder band;Fig. 5 B is the positive anti-plug USB connector of the application post forming formula The perspective view of plate binder band in isolation;Fig. 5 C is the positive anti-plug USB connector second end subgroup connection of the application post forming formula The perspective view of material strip;
Fig. 6 be the positive anti-plug USB connector first end subgroup of the application post forming formula be isolated in plate prepare first time note Superposition schematic diagram before being moulded into type;
Fig. 7 be the positive anti-plug USB connector first end subgroup of the application post forming formula be isolated in plate first time be molded into The the first composite unit structure figure formed after type;
Fig. 8 is that the first end subgroup in positive the first assembly of anti-plug USB connector of the application post forming formula cuts off material strip Structure chart afterwards;
Fig. 9 is that the second end subgroup of the positive anti-plug USB connector of the application post forming formula is installed on first assembly The upper structure chart prepared before second of injection molding;
Figure 10 is that the second end subgroup of the positive anti-plug USB connector of the application post forming formula and first assembly carry out The structure chart of the second assembly formed after second of injection molding.
Specific embodiment
The positive anti-plug USB connector manufacturing method of the application post forming formula is USB3.1 Type c-type socket connector, USB3.1 Type C is that the one kind formulated by USB-IF association is intended to reduce product size to meet handheld mobile device demand, And the new interface of transmission rate can be substantially improved simultaneously.
Please refer to shown in Fig. 1 to Fig. 5, the positive anti-plug USB connector of the application post forming formula include first end subgroup 10, every Integrated first insulator 40, second end subgroup are taken shape in plate 30 in described be isolated from middle plate 30, by the first end subgroup 10 20 and the first insulator 40 is taken shape in into integrated second insulator 50 with the second end subgroup 20.
The first end subgroup 10 includes the first holding parts 11, each extends over to be formed from 11 both ends of the first holding parts First contact portion 12 and the first weld part 13.The first end subgroup 10 is after punch forming, first contact portion 12 and The end of one weld part 13 is connected separately with material strip 14, with material strip 15, shape between the material strip 14 and first contact portion 12 Portion 16 is prejudged at having.
The second end subgroup 20 includes the second holding parts 21, each extends over to be formed from 21 both ends of the second holding parts Second contact portion 22 and the second weld part 23.The second end subgroup 20 is after punch forming, second contact portion 22 and The end of two weld parts 23 is connected separately with material strip 24 and material strip 25.
In the isolation plate 30 include main part 31, the leg 33 extended to form from the 31 rear end bending of main part and It is connected to the middle sheet feeding belt 34 of 31 front end of main part.The main part 31 is equipped with the perforative through-hole 32 of several groups.
The first end subgroup 10 be superimposed in the isolation above plate 30 carry out first time injection molding form to be formed by The first insulator 40 that the first end subgroup 10 is combined as a whole with plate 30 in described be isolated, the first end subgroup 10, every The first assembly (not labeled) is constituted with first insulator 40 from middle plate 30.The first insulator 40 includes matrix part 41, passes through Wear in described matrix portion 41 and the corresponding isolation through slot 45 at 32 position of through-hole of plate 30.The first insulator 40 is in place The surface of 30 side of plate is formed with several terminal position slots 43 and spaced-apart bosses 44, the terminal position slot in the isolation 43 are located at the medium position of described matrix portion 41, and the spaced-apart bosses 44 are located at the front end of described matrix portion 41, the interval The top surface of boss 44 is in same level with the bottom surface of the terminal position slot 43 and is higher than the surface of plate 30 in described be isolated. Groove 46 is formed between the spaced-apart bosses 44 in order to the flowing of fluid plastic cement when second of injection molding.Described first absolutely Edge body 40 protrudes upward in the rear end for being located at 10 side of first end subgroup and is formed with convex block 42, and the convex block 42 facilitates institute State the combination stability between first insulator 40 and the second insulator 50.
The terminal that the second end subgroup 20 is assembled in the first insulator 40 30 side of plate in the isolation is fixed In the slot 43 of position, corresponding be caught in the terminal position slot 43 of the holding parts 21 of several terminals of the second end subgroup 20 is determined Position, the contact portion 22 be overlapped in 44 surface of spaced-apart bosses to prevent several terminals of the second end subgroup 20 at random or It is shorted with plate 30 in described be isolated.The second end subgroup 20 is molded into again after being assembled in the first insulator 40 Type operates and is formed second insulator 50, the second insulator 50 by the first end subgroup 10, second end subgroup 20 and every It is an overall structure from middle plate 30 fixing, the second insulator 50 is coated on connecing for first, second terminal group 10,20 The end of contact portion 12,22.
Emphasis is refering to shown in Fig. 5 to Figure 10, being aided with reference to shown in Fig. 1-4, and the application post forming formula described below is just The manufacturing method of anti-plug USB connector:
Step 1: as shown in fig. 6, plate 30, the first end subgroup 10 are convenient for protecting in providing first end subgroup 10, being isolated The consistency of several conductive terminals is held, the rear and front end of the first end subgroup 10 is connected separately with material strip 14, material strip 15;It is described 30 front end of plate, which corresponds to, in isolation is connected with middle sheet feeding belt 34 at the material strip 14.By the first end subgroup 10 in described be isolated Plate 30 is superimposed in vertical direction isolation, the first end subgroup 10 and plate 30 in described be isolated vertical direction horizontal plane not In same plane.The material strip 14 of the first end subgroup 10 is located at the top of the middle sheet feeding belt 34 of plate 30 in the isolation.By institute It states the first end subgroup 10 of superposition and plate 30 carries out first time injection molding and forms first insulator 40 in described be isolated, described the The fixing of plate 30 in the first end subgroup 10, isolation is integrated by one insulator 40, the molding of 40 front end of first insulator Prejudge portion 16 in contact portion 12 end that position is no more than the first end subgroup 10.The first insulator 40 is positioned at described The surface middle part of 30 side of plate forms several terminal position slots 43 in isolation, and close to 10 contact portion 12 of first terminal One end form spaced-apart bosses 44, the bottom surface of the upper surface of the spaced-apart bosses 44 and the terminal position slot 43 is in same Horizontal position.
Step 2: cutting off the material strip 14 and material strip 15 of the first end subgroup 10;Second end subgroup 20 is provided, and cuts off institute State the material strip 24 of second end subgroup 20;The second end subgroup 20 is installed on the first insulator 40 to be located in the isolation To prevent the second end subgroup 20 from becoming scattered in the case where losing material strip 24 and constraining in the terminal position slot 43 of 30 side of plate Disorderly, specifically, 21 part of the second holding parts of the second end subgroup 20 is positioned in the terminal position slot 43;Meanwhile institute The second contact portion 22 for stating second end subgroup 20 is resisted against the upper surface of the spaced-apart bosses 44 to prevent second contact portion 22 there is a situation where in the isolation in electrical contact plate 30 occur, also make the second contact portion 22 for guaranteeing the second end subgroup 20 Flatness it is consistent.
Step 3: by plate 30 and first insulator 40 form in the first end subgroup 10, isolation the first assembly and The second end subgroup 20 being installed in the first insulator 40 carries out second of injection molding operation and forms second insulator 50, first assembly and the second end subgroup 20 cladding fixing are an entirety by the second insulator 50;It is described Second insulator 50 will coat the end of the first, second contact portion 12,22 of first, second terminal group 10,20 after forming.
Step 4: the middle sheet feeding belt of 30 front end of plate in excision isolation, and assemble the other components such as metal shell (not shown).
The positive anti-plug USB connector of the application post forming formula and its manufacturing method first by first end subgroup 10 be isolated in plate 30 integrated moldings form first insulator 40, and form end on the surface of 30 side of plate in the isolation of first insulator 40 Sub- locating slot 43 and spaced-apart bosses 44, then the second end subgroup 20 for cutting off material strip 24 is positioned in the terminal position slot 43 , short circuit at random to prevent not-go-end, meanwhile, the second end subgroup 20 that will be positioned in first insulator 40 carries out injection molding again The Shooting Technique of product can be completed.Solve the prior art, because can not the first, second terminal group of stable position 10,20, need Carry out complicated process brought by Multi-step injection molding forming operation and poor efficiency.

Claims (8)

1. a kind of positive anti-plug USB connector of post forming formula, which is characterized in that including plate in first end subgroup, isolation, will be described First end subgroup be isolated in plate vertical direction interval superposition after injection molding first insulator, be installed on described first absolutely Edge body is located at the second end subgroup in the isolation on plate side and is molded the first insulator and the second end subgroup The second insulator being molded as one, first, second terminal group are located at plate in the isolation in vertical direction Two sides, the first insulator are being formed with terminal position slot and spaced-apart bosses, the interval close to plate side in the isolation The surface of boss is in same level with the bottom surface of the terminal position slot and is higher than the surface of plate in described be isolated, between described The groove formed between boss in order to described in injection molding when second insulator fluid plastic cement flowing;Described first, Two-terminal group respectively includes the first, second holding parts and each extends over to be formed from first, second holding parts both ends One, the second weld part and the first, second contact portion, the second holding parts of the second end subgroup are at least partially positioned in described In the terminal position slot of one insulator, second contact portion be resisted against on the spaced-apart bosses surface after again described in injection molding Second insulator.
2. the positive anti-plug USB connector of post forming formula as described in claim 1, which is characterized in that the first insulator packet Include matrix part, medium position and corresponding first holding parts of the terminal position slot position in described matrix portion, the interval Boss is located at first contact portion one end of the first end subgroup.
3. the positive anti-plug USB connector of post forming formula as claimed in claim 1 or 2, which is characterized in that plate packet in the isolation Main part is included, the main part is equipped with the perforative through-hole of several groups, after the first insulator molding, in the correspondence isolation When the lead to the hole site of middle plate is equipped with corresponding through slot in order to secondary injection molding second insulator, fluid plastic cement can quickly exist Vertical Square flows up.
4. the positive anti-plug USB connector of post forming formula as claimed in claim 1 or 2, which is characterized in that the first insulator It is protruded upward in the rear end for being located at first end subgroup side and is formed with convex block.
5. a kind of positive anti-plug USB connector manufacturing method of post forming formula, which comprises the steps of:
Step 1: provide first end subgroup, plate in isolation, the first end subgroup includes the first holding parts and from described first Holding parts both ends each extend over to form the first contact portion, the first weld part, the first contact portion of the first end subgroup, the first weldering Socket part is connected separately with material strip, and plate corresponds to first contact portion side and is connected with middle sheet feeding belt in the isolation;By described One terminal group be isolated in plate in vertical direction be spaced superposition after carry out first time injection molding operate to form first insulator, The first insulator is located at plate side in the isolation and is formed with terminal position slot and spaced-apart bosses, the table of the spaced-apart bosses Face and the bottom surface of the terminal position slot are in same level and are higher than the surface of plate in described be isolated, the spaced-apart bosses it Between the groove that is formed in order to fluid plastic cement when second of injection molding flowing;
Step 2: the material strip of excision first end subgroup both ends connection, provides second end subgroup, the second end subgroup includes second It holding parts and each extends over to form the second contact portion, the second weld part from second holding parts both ends, second weld part One end is connected with material strip;Second holding parts of several conductive terminals of the second end subgroup are at least partially positioned in the end In sub- locating slot, the second contact portion of the second end subgroup is resisted against on the surface of the spaced-apart bosses;
Step 3: by the first assembly of plate in the first end subgroup, isolation and first insulator composition and being installed on described Second end subgroup in first insulator carries out second of injection molding operation and forms second insulator, the second insulator It is an entirety by first assembly and second end subgroup cladding fixing.
6. the positive anti-plug USB connector manufacturing method of post forming formula as claimed in claim 5, which is characterized in that described first Insulator includes matrix part, medium position and corresponding first holding parts of the terminal position slot position in described matrix portion, The spaced-apart bosses are located at first contact portion one end of the first end subgroup.
7. such as the positive anti-plug USB connector manufacturing method of post forming formula described in claim 5 or 6, which is characterized in that it is described every It include main part from middle plate, the main part is equipped with the perforative through-hole of several groups, after the first insulator molding, in correspondence When the lead to the hole site of plate is equipped with corresponding through slot in order to secondary injection molding second insulator in the isolation, fluid plastic cement It can quickly flow in vertical direction.
8. the positive anti-plug USB connector manufacturing method of post forming formula as claimed in claim 5, which is characterized in that the method Further include step 4:
The middle sheet feeding belt of front edge of board in excision isolation, and assemble metal shell.
CN201510812894.9A 2015-11-21 2015-11-21 The positive anti-plug USB connector of post forming formula and its manufacturing method Active CN105305132B (en)

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