CN105292988A - Air conditioner outdoor unit welding production system - Google Patents
Air conditioner outdoor unit welding production system Download PDFInfo
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- CN105292988A CN105292988A CN201510835932.2A CN201510835932A CN105292988A CN 105292988 A CN105292988 A CN 105292988A CN 201510835932 A CN201510835932 A CN 201510835932A CN 105292988 A CN105292988 A CN 105292988A
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Abstract
The invention provides an air conditioner outdoor unit welding production system which comprises an input line and an output line. A first welding conveying line and a second welding conveying line are arranged between the input line and the output line in parallel. The first welding conveying line and the second welding conveying line are each provided with a jacking and rotating device and multiple first jacking and horizontal-moving machines in sequence in the conveying direction. The first welding conveying line and the second welding conveying line are each provided with the corresponding jacking and rotating device located at the upstream side of the corresponding first jacking and horizontal-moving machines. Static welding working stations corresponding to the first jacking and horizontal-moving machines are arranged both on the side edge of the first welding conveying line and the side edge of the second welding conveying line. By means of the welding production system, automatic static welding of air conditioner outdoor units is achieved, the welding quality is obviously improved, and the percent of pass is high; conveying and welding of the products are controlled in a full automatic mode, and the production efficiency is high.
Description
Technical field
The invention belongs to air-conditioning welding production line field, particularly relate to a kind of outdoor machine of air-conditioner welding production system.
Background technology
Outdoor machine of air-conditioner, when welding, normally welds on a production line, but, existing Design of Production Line is unreasonable, the outer machine production line copper pipe welding production line of traditional domestic air conditioning, adopts easy plate chain travel line to carry out flowing welding, product shake during welding, weld nugget is uncolled, and rear product is directly carried, and has a strong impact on welding quality, and product design is poor, qualification rate is low, rely on operated by personnel completely, production efficiency is low, and productive costs is high.
Summary of the invention
The shortcoming of prior art in view of the above, the object of the present invention is to provide a kind of outdoor machine of air-conditioner welding production system, causes the problems such as poor product quality, qualification rate are low for solving in prior art welding of flowing.
For achieving the above object and other relevant objects, the invention provides a kind of outdoor machine of air-conditioner welding production system, include input line, output line, input line, the first welding travel line in parallel is provided with between output line, second welding travel line, first welding travel line, second welding travel line is all provided with a jacking-rotating device and multiple first jacking translation machine in turn by throughput direction, first welding travel line, second welding travel line is equipped with the jacking-rotating device being positioned at the first jacking translation machine upstream, first welding travel line, the side of the second welding travel line is equipped with the static welding workstation corresponding with the first jacking translation machine.
Further, output line is provided with jacking-rotating device, and the first jacking translation machine is double-strand jacking translation machine.
Further, be provided with in static welding workstation and the first jacking translation machine static welding bench one to one.
Further, input line, the first welding travel line, the second welding travel line, output line are accumulating-releasing type roller travel line.
Further, input line, the first welding travel line, output line are on same straight line.
Further, the junction of the first welding travel line, the second welding travel line and input line is provided with the second jacking translation machine, the corner, upstream of the second welding travel line is provided with the 3rd jacking translation machine, the corner, downstream of the second welding travel line is provided with the 4th jacking translation machine, and the junction of the first welding travel line, the second welding travel line and output line is provided with the 5th jacking translation machine; The jacking-rotating device of the first welding travel line is between the second jacking translation machine and immediate first jacking translation machine, and the jacking-rotating device of the second welding travel line is between the 3rd jacking translation machine and immediate first jacking translation machine.
Further, the second jacking translation machine, the 3rd jacking translation machine are three chain jacking translation machines, and the 4th jacking translation machine, the 5th jacking translation machine are double-strand jacking translation machine.
Further, second jacking translation machine upstream, between second jacking translation machine and the 3rd jacking translation machine, on first welding travel line between jacking-rotating device and immediate first jacking translation machine, on first welding travel line between the 5th jacking translation machine and immediate first jacking translation machine, second welding travel line on jacking-rotating device and immediate first jacking translation machine between, on second welding travel line between the 4th jacking translation machine and immediate first jacking translation machine, stopper is equipped with between 4th jacking translation machine and the 5th jacking translation machine.
Preferably, stopper is hook-type stopper.
As mentioned above, outdoor machine of air-conditioner welding production system of the present invention, there is following beneficial effect: the present invention arranges static welding workstation, outdoor machine of air-conditioner on travel line is proceeded in static welding workstation by jacking translation machine and welds, efficiently solve the problem affecting welding quality when outdoor machine of air-conditioner welds because of shake, outdoor machine of air-conditioner after welding terminates sends travel line back to by jacking translation machine again, be transported to downstream production line and carry out subsequent treatment, degree of automation is high, significantly improves production efficiency.All carry out position adjustment by jacking-rotating device before welding and after welding, increasingly automated, conforming product rate is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Piece mark explanation
1-input line
2-the first welding travel line
3-the second welding travel line
4-static welding workstation
41-static welding bench
5-jacking-rotating device
6-the first jacking translation machine
7-output line
8-stopper
9-the second jacking translation machine
10-the three jacking translation machine
11-the four jacking translation machine
12-the five jacking translation machine
Detailed description of the invention
By particular specific embodiment, embodiments of the present invention are described below, person skilled in the art scholar the content disclosed by this specification sheets can understand other advantages of the present invention and effect easily.
Refer to Fig. 1.Notice, structure, ratio, size etc. that this specification sheets institute accompanying drawings illustrates, content all only in order to coordinate specification sheets to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the present invention, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the present invention can produce and the object that can reach, still all should drop on disclosed technology contents and obtain in the scope that can contain.Simultaneously, quote in this specification sheets as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the present invention.
In order to can the present invention be described in detail, next outdoor machine of air-conditioner welding production system of the present invention is illustrated:
Fig. 1 is the structural representation of the embodiment of the present invention, in figure, the direction of arrow is the throughput direction of product, a kind of outdoor machine of air-conditioner welding production system, include input line 1, output line 7, input line 1, the first welding travel line 2 in parallel is provided with between output line 7, second welding travel line 3, first welding travel line 2, second welding travel line 3 is all provided with a jacking-rotating device 5 and multiple first jacking translation machine 6 in turn by throughput direction, first welding travel line 2, second welding travel line 3 is equipped with the jacking-rotating device 5 being positioned at the first jacking translation machine 6 upstream, first welding travel line 2, the side of the second welding travel line 3 is equipped with the static welding workstation 4 corresponding with the first jacking translation machine 6.
Output line 7 is provided with jacking-rotating device 5, and the first jacking translation machine 6 is double-strand jacking translation machine.Be provided with and the first jacking translation machine 6 static welding bench 41 one to one in static welding workstation 4.Input line 1, first welds travel line 2, second welding travel line 3, output line 7 is accumulating-releasing type roller travel line.Input line 1, first welds travel line 2, output line 7 is on same straight line.First welding travel line 2, second welds travel line 3 and is provided with the second jacking translation machine 9 with the junction of input line 1, the corner, upstream of the second welding travel line 3 is provided with the 3rd jacking translation machine 10, the corner, downstream of the second welding travel line 3 is provided with the 4th jacking translation machine 11, first welding travel line 2, second welding travel line 3 and is provided with the 5th jacking translation machine 12 with the junction of output line 7; The jacking-rotating device 5 of the first welding travel line 2 is between the second jacking translation machine 9 and immediate first jacking translation machine 6, and the jacking-rotating device 5 of the second welding travel line 3 is between the 3rd jacking translation machine 10 and immediate first jacking translation machine 6.Second jacking translation machine 9, the 3rd jacking translation machine 10 are three chain jacking translation machines, and the 4th jacking translation machine 11, the 5th jacking translation machine 12 are double-strand jacking translation machine.Second jacking translation machine 9 upstream, between second jacking translation machine 9 and the 3rd jacking translation machine 10, on first welding travel line 2 between jacking-rotating device 5 and immediate first jacking translation machine 6, on first welding travel line 2 between the 5th jacking translation machine 12 and immediate first jacking translation machine 6, on second welding travel line 3 between jacking-rotating device 5 and immediate first jacking translation machine 6, on second welding travel line 3 between the 4th jacking translation machine 11 and immediate first jacking translation machine 6, stopper 8 is equipped with between 4th jacking translation machine 11 and the 5th jacking translation machine 12.Stopper 8 is hook-type stopper.
Preferably, the first welding travel line 2, second welds in the static welding bench on travel line 3 and is respectively provided with 4 static welding benches 41, and has 8 static welding benches 41 and can work simultaneously, and production efficiency is high.
The working process of outdoor machine of air-conditioner welding production system of the present invention is as follows: input line 1, first welding travel line 2, second welding travel line 3, static welding bench 41, jacking-rotating device 5, first jacking translation machine 6, output line 7, stopper 8, second jacking translation machine 9, 3rd jacking translation machine 10, 4th jacking translation machine 11, 5th jacking translation machine 12 is all connected with PLC technology program, the transport of control system full automatic control product on production line, outdoor machine of air-conditioner (hereinafter referred to as product) to be welded is assigned to the first welding travel line 2 from input line 1, second welding travel line 3, when product needed enters the second welding travel line 3, after product arrives the photoelectric switch of the second jacking translation machine 9, the jacking cylinder of the second jacking translation machine 9 is by product jack-up, tank chain rotates, product is transported on the second welding travel line 3, after seeing product off, jacking cylinder declines reset automatically, the stopper 8 of the second jacking translation machine 9 upstream controls the transportation speed of product according to the processing speed of welding bench 41 static in static welding workstation 4 and the transportation speed of the second jacking translation machine 9, guarantee that the second jacking translation machine 9 passes on product one by one, the second jacking translation machine 9 is avoided to produce fault, jacking-rotating device 5 pairs of products rotate, static welding bench 41 for product introduction downstream carries out welding and prepares, product is transported to static welding workstation 4 and welds by the first jacking translation machine 6, specifically arrive the photoelectric switch of the first jacking translation machine 6 at product after, the jacking cylinder of the first jacking translation machine 6 rises, by product top to being in sustained height with static welding bench 41, tank chain rotates, product is transported to static welding bench 41, the stopper 8 in jacking-rotating device 5 downstream is according to the processing capacity clearance product of static welding bench 41, when the product in static welding bench 41 is saturated, stopper 8 stops product to advance, the conveying of the product in downstream is avoided to be subject to dry and astringent, first welding travel line 2, second welds the product introduction output line 7 on travel line 3 after welding, product rotates by the jacking-rotating device 5 on output line 7, for the process in downstream is prepared.Stopper 8 on manufacturing line is all play barrier effect to product according to actual needs, stops the advance of product, guarantees the normal operation of upstream device.
In sum, the present invention realizes the static automatic welding to outdoor machine of air-conditioner, and significantly improve welding quality, qualification rate is high, and transport and the welding of product are all full automatic controls, and production efficiency is high.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all without prejudice under spirit of the present invention and category, can modify above-described embodiment or changes.Therefore, such as have in art usually know the knowledgeable do not depart from complete under disclosed spirit and technological thought all equivalence modify or change, must be contained by claim of the present invention.
Claims (8)
1. an outdoor machine of air-conditioner welding production system, include input line (1), output line (7), it is characterized in that, described input line (1), the first welding travel line (2) in parallel is provided with between output line (7), second welding travel line (3), described first welding travel line (2), second welding travel line (3) is all provided with a jacking-rotating device (5) and multiple first jacking translation machine (6) in turn by throughput direction, described first welding travel line (2), second welding travel line (3) is equipped with the jacking-rotating device (5) being positioned at the first jacking translation machine (6) upstream, described first welding travel line (2), the side of the second welding travel line (3) is equipped with the static welding workstation (4) corresponding with the first jacking translation machine (6).
2. outdoor machine of air-conditioner welding production system according to claim 1, is characterized in that: described output line (7) is provided with jacking-rotating device (5), and described first jacking translation machine (6) is double-strand jacking translation machine.
3. outdoor machine of air-conditioner welding production system according to claim 1, is characterized in that: be provided with in described static welding workstation (4) and the first jacking translation machine (6) static welding bench (41) one to one.
4. outdoor machine of air-conditioner welding production system according to claim 1, is characterized in that: described input line (1), the first welding travel line (2), the second welding travel line (3), output line (7) are accumulating-releasing type roller travel line.
5. outdoor machine of air-conditioner welding production system according to claim 1, is characterized in that: described input line (1), the first welding travel line (2), output line (7) are on same straight line.
6. outdoor machine of air-conditioner welding production system according to claim 1, it is characterized in that: described first welding travel line (2), second welding travel line (3) is provided with the second jacking translation machine (9) with the junction of input line (1), the corner, upstream of described second welding travel line (3) is provided with the 3rd jacking translation machine (10), the corner, downstream of described second welding travel line (3) is provided with the 4th jacking translation machine (11), described first welding travel line (2), second welding travel line (3) is provided with the 5th jacking translation machine (12) with the junction of output line (7), jacking-rotating device (5) in described first welding travel line (2) is positioned between the second jacking translation machine (9) and immediate first jacking translation machine (6), and the jacking-rotating device (5) of described second welding travel line (3) is positioned between the 3rd jacking translation machine (10) and immediate first jacking translation machine (6).
7. outdoor machine of air-conditioner welding production system according to claim 6, it is characterized in that: described second jacking translation machine (9), the 3rd jacking translation machine (10) are three chain jacking translation machines, described 4th jacking translation machine (11), the 5th jacking translation machine (12) are double-strand jacking translation machine.
8. outdoor machine of air-conditioner welding production system according to claim 7, it is characterized in that: described second jacking translation machine (9) upstream, between second jacking translation machine (9) and the 3rd jacking translation machine (10), first welding travel line (2) is upper between jacking-rotating device (5) and immediate first jacking translation machine (6), between first welding travel line (2) upper 5th jacking translation machine (12) and immediate first jacking translation machine (6), second welding travel line (3) is upper between jacking-rotating device (5) and immediate first jacking translation machine (6), between second welding travel line (3) upper 4th jacking translation machine (11) and immediate first jacking translation machine (6), stopper (8) is equipped with between 4th jacking translation machine (11) and the 5th jacking translation machine (12).
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CN201510835932.2A CN105292988A (en) | 2015-11-26 | 2015-11-26 | Air conditioner outdoor unit welding production system |
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CN201510835932.2A CN105292988A (en) | 2015-11-26 | 2015-11-26 | Air conditioner outdoor unit welding production system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108760181A (en) * | 2018-06-11 | 2018-11-06 | 长沙格力暖通制冷设备有限公司 | Air conditioner helium detection line |
CN109911506A (en) * | 2019-04-18 | 2019-06-21 | 安徽杰特电气有限公司 | A kind of motor semi-finished product open mobile mechanism |
CN110000407A (en) * | 2019-04-26 | 2019-07-12 | 安徽杰特电气有限公司 | A kind of motor circumference side perforating device |
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