CN105292544B - A kind of tableware molded plastic package automatic manufacturing method and production system - Google Patents
A kind of tableware molded plastic package automatic manufacturing method and production system Download PDFInfo
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- CN105292544B CN105292544B CN201510767484.7A CN201510767484A CN105292544B CN 105292544 B CN105292544 B CN 105292544B CN 201510767484 A CN201510767484 A CN 201510767484A CN 105292544 B CN105292544 B CN 105292544B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/18—Sterilising contents prior to, or during, packaging by liquids or gases
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of tableware molded plastic package automatic manufacturing method, it includes the extracting mechanical arm on injection machine and injection machine, also sets up stacking boxing device, and the stacking boxing device includes stacking machine, box erecting machine and chain mat machine, and manipulator is shifted, the automatic manufacturing method comprises the following steps：(1) extracting mechanical arm takes out the tableware moulding of injection molding in injection machine, and places it in the special fixture of stacking machine；(2) the stacked tableware moulding overlayed in special fixture is gripped and is placed on chain mat machine by displacement manipulator, is subsequently transported in rear pushing in device；(3) stacked tableware moulding is pushed into box erecting machine and is packaged into finished product by the rear pushing in device of chain mat machine；(4) finished product of step (3) carries out automatic boxing into rear end collating unit by palletizing apparatus.Invention additionally discloses production system.The present invention realizes the quick production that product expects packed products by former material and the manufacturing packed in time.
Description
Technical field
The present invention relates to the technical field of mechanical automation control, and in particular to a kind of automatic producer of tableware molded plastic package
Method, and implement the production system of this method.
Background technology
With the development of modern industry, people stabilize and increase product quality for production efficiency is improved, and improve workman's labor
Dynamic condition, accelerates to realize the consideration of industrial production mechanization and automation, has invented mechanical arm, and it is widely used in production
During, especially in high temperature, high pressure, dust, noise and occasion with radioactivity and pollution, mechanical arm is even more to obtain
It is widely applied.Mechanical arm is the new technology occurred in modern age automation field, and has turned into modern industry and produce system
An important component in system.Mechanical arm is one kind of industrial robot, and it is by operation machine, controller, servo-drive system
System and detection sensing device are constituted, and are a kind of apery operations, are automatically controlled, repeat programming, can complete various in three dimensions
The automated production equipment of operation.
However, with appearance the problems such as recruitment is difficult, factory need to be from population labor-intensive transition to technology-intensive type, will
Automation, mechanization production replace traditional artificial operation.At present, most injection enterprise takes out moulding simultaneously using artificial
Classification, its automaticity is extremely low, and efficiency is slow, and percent defective is high.
The content of the invention
This invention is not enough there is provided a kind of tableware molded plastic package automatic manufacturing method for current art, by taking out
Manipulator takes out tableware moulding, and is killed virus while being placed into stacking machine automatic stack, then by shifting manipulator
Grip and be placed into chain mat machine, the consistent stacked tableware moulding in direction is transported in box erecting machine automatic mounted box by chain mat machine
And stack.
The present invention also provides a kind of production system for being used for implementing the production method.
The technical scheme that is used to achieve the above object of the present invention is：
A kind of tableware molded plastic package automatic manufacturing method, it includes the extracting mechanical arm on injection machine and injection machine, and it is special
Levy and be, it also sets up stacking boxing device, the stacking boxing device includes stacking machine, box erecting machine and chain mat machine, and sets
Displacement manipulator on stacking machine, the automatic manufacturing method comprises the following steps：
(1) extracting mechanical arm takes out the tableware moulding of injection molding in injection machine, and places it in the special of stacking machine
With in tool；
(2) displacement manipulator grips the stacked tableware moulding overlayed in special fixture, and is placed into chain mat machine
On the left pushing device of product or the right pushing device of product in, the left pushing device of product or the right pushing device of product are by stacked meal
Tool moulding is pushed into the carrier chain of chain mat machine, and stacked tableware moulding is transported into carrier bar by the carrier chain of chain mat machine
In the rear pushing in device at machine rear；
(3) box erecting machine will be opened in flat carton stacking adapter by the flat carton manually stacked forms a square box,
Stacked tableware moulding is pushed into the square box after opening by the rear pushing in device of chain mat machine, and square box is in box erecting machine
Convey backward in a stepwise manner, page on the inside of square box is first rolled in course of conveying, then by rubber glue head by outer pages inner surface
PUR is rubbed, then outer pages face pressure conjunction is carried out by folding box device, finished product is packaged into；
(4) finished product of step (3) carries out automatic boxing into rear end collating unit by palletizing apparatus；
Step (2), (3) are synchronously carried out.
As a further improvement, the special fixture described in step (1) includes two finished product positioning disks, one of finished product is determined
Position disk is located at below extracting mechanical arm, and another finished product positioning disk is located at the mechanical subordinate side of displacement；Set in the finished product positioning disk
There are multiple finished products vertically to stack groove；
The step (1) also includes herein below：
(11) extracting mechanical arm takes out the tableware moulding of injection machine injection molding, and is in place in extracting mechanical arm
The finished product of the finished product positioning disk of lower section is vertically stacked in groove；When piling with meal in the finished product positioning disk below extracting mechanical arm
Have after moulding, the finished product positioning disk is changed over the finished product positioning disk positioned at the mechanical subordinate side of displacement.
Catch as a further improvement, the left pushing device of product or the right pushing device of product are respectively equipped with product and take whirler
Structure, the product, which is caught, takes rotating mechanism to include a clamping jaw and electric rotating machine, and the product, which is caught, takes rotating mechanism to connect by a connecting plate
Connect a chamfer mechanism；
The left pushing device of product or the right pushing device of product further respectively have horizontal slide rail mechanism and horizontal slide rail mechanism
The push pedal of connection, and the interim standing groove of product, the interim standing groove include two U-lags for being arranged side by side, two U-lags it
Between be provided with gap, the clamping jaw is arranged in the gap of two U-lags；
The left pushing device of product is separated by the carrier chain both sides that 180 degree is arranged on chain mat machine, and position with the right pushing device of product
In the front end of carrier chain；
The step (2) specifically includes herein below：
(21) displacement manipulator grips the stacked tableware moulding for overlaying special fixture, and is placed on chain mat machine
The left pushing device of product or the right pushing device of product in the interim standing groove of product, the product, which is caught, takes the clamping jaw of rotating mechanism to press from both sides
Stacked tableware moulding is taken, and drives clamping jaw and electric rotating machine to be flipped up by chamfer mechanism, electric rotating machine starts, and drives
Clamping jaw and the stacked tableware moulding rotation of gripping, subsequent chamfer mechanism are downwardly turned over, and clamping jaw unclamps, stacked tableware note
Plastic is reapposed in the interim standing groove of product so that the product in the left pushing device of product or the right pushing device of product faces
When standing groove stacked tableware moulding direction it is consistent；
Stacked tableware moulding is pushed into the conveying of chain mat machine by the left pushing device of product or the right pushing device of product
In chain, stacked tableware moulding is transported in the rear pushing in device at chain mat machine rear by the carrier chain of chain mat machine.
As a further improvement, step (2) the rear pushing in device is provided with a horizontal slide rail mechanism, and and horizontal slide rail
The dibit push pedal component of mechanism connection, the dibit push pedal component includes two supporting plates, and with two supporting plates with being fixedly connected
Groove is provided with the middle part of one horizontal push pedal, the horizontal push pedal, two supporting plates are separately positioned on the both sides of groove, and live respectively
Move in two pitch chain bars of carrier chain；
The chain mat machine also includes being arranged on carrier chain side, two in front of rear pushing in device optoelectronic switch, two
Individual optoelectronic switch is separately positioned on the side of two pitch chain bars；
The box erecting machine side is provided with two product orientation grooves, and the horizontal slide rail of the horizontal slide rail mechanism, which is extended to, to be located at
On the product orientation groove of the box erecting machine of carrier chain side；Provided with the guiding outwards broken into two with one's hands at the left opening of the product orientation groove
Block.
As a further improvement, the side top that the finished product vertically stacks groove is provided with alcohol atomizer mechanism, should
Alcohol atomizer mechanism includes top nozzle, lower nozzle, and the elastic baffle being connected with top nozzle, and the elastic baffle passes through one
Torsion spring switch is flexibly connected with nozzle, and the top nozzle is arranged on the side that finished product vertically stacks groove, and the spray of top nozzle
Mouth direction is vertically stacked in groove towards finished product, and the elastic baffle extends to finished product and vertically stacked above groove, the lower spray
Mouth is arranged on the side that finished product vertically stacks groove, is 5cm, and the nozzle direction of lower nozzle apart from the vertical range of top nozzle
Vertically stacked towards finished product in groove；
The step (1) is specific also to include herein below：
(12) when extracting mechanical arm, which grips tableware moulding, and is placed into the finished product of special fixture vertically stacks in groove,
Tableware moulding is descending and pushes the elastic baffle, and torsion spring switch is triggered, and lower nozzle sprays the alcohol of atomization, alcohol sprinkling
In the lower surface of tableware moulding；
When tableware moulding fully passes over elastic baffle, elastic baffle returns to original under the reverse torsion that torsion spring is switched
Beginning position, while torsion spring switch is triggered again, top nozzle sprays the alcohol of atomization, and alcohol is sprayed at the upper table of tableware moulding
Face.
A kind of production system for implementing above-mentioned tableware molded plastic package automatic manufacturing method, the production system includes injection machine
And the extracting mechanical arm on injection machine, the production system is also including stacking boxing device, and the stacking boxing device includes stacking
Machine, box erecting machine and chain mat machine, and the displacement manipulator being arranged on stacking machine；
The chain mat machine includes the left pushing device of product, the right pushing device of product and rear pushing in device, the left pushing device of product
Or the right pushing device of product is respectively equipped with product and caught and takes rotating mechanism, the product, which is caught, takes rotating mechanism to include a clamping jaw and electric rotating
Machine, the product, which is caught, takes rotating mechanism to connect a chamfer mechanism by a connecting plate；The left pushing device of product or product are right
Pushing device further respectively has horizontal slide rail mechanism, the push pedal being connected with horizontal slide rail mechanism, and the interim standing groove of product, described
Interim standing groove includes being provided with gap between two U-lags being arranged side by side, two U-lags, and the clamping jaw is arranged on two U-lags
Gap in；The interim standing groove of product aligns with the carrier chain；The left pushing device of product and the right pushing device phase of product
The carrier chain both sides of chain mat machine are arranged on every 180 degree, and positioned at the front end of carrier chain.
As a further improvement, the stacking machine includes two special fixtures, the special fixture, which includes two finished products, to be determined
Position disk, one of finished product positioning disk is located at below extracting mechanical arm, and another finished product positioning disk is located at the mechanical subordinate side of displacement；
In the finished product positioning disk groove is vertically stacked provided with multiple finished products.
As a further improvement, the rear pushing in device is provided with a horizontal slide rail mechanism, and connect with horizontal slide rail mechanism
The dibit push pedal component connect, the dibit push pedal component includes two supporting plates, and with two supporting plates with being fixedly connected with one laterally
Groove is provided with the middle part of push pedal, the horizontal push pedal, two supporting plates are separately positioned on the both sides of groove, and movable defeated respectively
Send in two pitch chain bars of chain；
The chain mat machine also includes being arranged on carrier chain side, two in front of rear pushing in device optoelectronic switch, two
Individual optoelectronic switch is separately positioned on the side of two pitch chain bars.
As a further improvement, the side top that the finished product vertically stacks groove is provided with alcohol atomizer mechanism, should
Alcohol atomizer mechanism includes top nozzle, lower nozzle, and the elastic baffle being connected with top nozzle, and the elastic baffle passes through one
Torsion spring switch is flexibly connected with nozzle, and the top nozzle is arranged on the side that finished product vertically stacks groove, and the spray of top nozzle
Mouth direction is vertically stacked in groove towards finished product, and the elastic baffle extends to finished product and vertically stacked above groove, the lower spray
Mouth is arranged on the side that finished product vertically stacks groove, is 5cm, and the nozzle direction of lower nozzle apart from the vertical range of top nozzle
Vertically stacked towards finished product in groove.
Beneficial effects of the present invention：The present invention is taken out tableware moulding by extracting mechanical arm, and is placed into stacking machine
In it is automatic kill virus while stack, then grip and be placed into chain mat machine by shifting manipulator, chain mat machine is consistent by direction
Stacked tableware moulding be transported in box erecting machine automatic mounted box and stack.
Set multiple finished products vertically to stack groove in finished product positioning disk in special fixture, tableware moulding it is automatic
Stack, when tableware moulding is removed manipulator and is placed into finished product and vertically stacks in groove, trigger alcohol atomizer mechanism
Action so that the upper surface of each tableware moulding and lower surface have been sprayed-on alcohol, and then are carried out to tableware moulding
Antivirus.
The left pushing device of product or the right pushing device of product in chain mat machine, which are equipped with product, catches and takes rotating mechanism, is caught by product
The direction for taking rotating mechanism to ensure to be pushed in carrier chain per the stacked tableware moulding in a chain is consistent, it is convenient after
Continuous mounted box.
Below in conjunction with the accompanying drawings with embodiment, the present invention is described in more detail.
Brief description of the drawings
Fig. 1 is the tableware molded plastic package Automatic Production System structural representation of the present embodiment；
Fig. 2 is the schematic diagram of the knot of the stacking machine, chain mat machine and box erecting machine of the present embodiment；
Fig. 3 is A positions mplifying structure schematic diagram in Fig. 2；
Fig. 4 is B positions mplifying structure schematic diagram in Fig. 2；
Fig. 5 is C positions mplifying structure schematic diagram in Fig. 1；
Fig. 6 is the top nozzle, elastic baffle and torsion spring switch structure diagram of the present embodiment.
In figure：1 injection machine, 11 extracting mechanical arms,
2 stacking machines, 21. displacement manipulators, 22 special fixtures, 221 finished product positioning disks, 222 finished products vertically stack groove,
223 alcohol atomizer mechanisms, 224 top nozzles, 225 times elastic baffles of nozzle 226., 227 torsion springs switch,
3 chain mat machines, the left pushing device of 31 products, the right pushing device of 32 products, 33 products, which are caught, takes rotating mechanism, 331 clamping jaws, 332
Electric rotating machine, 333 connecting plates, 34 chamfer mechanisms, 35 horizontal slide rail mechanisms, 351 push pedals, the interim standing groove of 36 products, 361. U
Shape groove, 37. carrier chains, pushing in device after 38,381 horizontal slide rail mechanisms, 382 dibit push pedal components, 383 supporting plates, 384 laterally push away
Plate, 39 optoelectronic switches,
4 box erecting machines, 41 product orientation grooves, 411 guide pads.
Embodiment
Embodiment, the tableware molded plastic package automatic manufacturing method provided referring to Fig. 1~6, the present embodiment, it includes injection machine
1 and injection machine 1 on extracting mechanical arm 11, also set up stacking boxing device, the stacking boxing device include stacking machine 2, open box
Machine 4 and chain mat machine 3, and the displacement manipulator 21 being arranged on stacking machine 2, the automatic manufacturing method comprise the following steps：
(1) extracting mechanical arm 11 takes out the tableware moulding in injection machine 1, and places it in the special of stacking machine 2 and control
In tool 22；Described special fixture 22 includes two finished product positioning disks 221, and one of finished product positioning disk 221 is located at knockout machine
The lower section of tool hand 11, another finished product positioning disk 221 is located at the lower section of displacement manipulator 21；Provided with many in the finished product positioning disk 221
Individual finished product vertically stacks groove 222；The side that the finished product vertically stacks groove 222 is atomized provided with (medical 75 degree of alcohol) alcohol
Nozzle mechanism 223, the alcohol atomizer mechanism 223 includes top nozzle 224, lower nozzle 225, and is connected with top nozzle 224
Elastic baffle 226, the elastic baffle 226 227 is flexibly connected by torsion spring switch with nozzle, and the top nozzle 224 is set
The side of groove is vertically stacked in finished product, and the nozzle direction of top nozzle 224 is vertically stacked in groove towards finished product, the bullet
Property baffle plate 226 extend to finished product and vertically stack above groove, the lower nozzle 225 is arranged on the side that finished product vertically stacks groove
Face, the vertical range apart from top nozzle 224 is 5cm, and the nozzle direction of lower nozzle 225 vertically stacks groove towards finished product
It is interior；
Step (1) specifically includes herein below：
(11) extracting mechanical arm 11 takes out the tableware moulding of the injection molding of injection machine 1, and is in place in taking-up
The finished product of the finished product positioning disk 221 of the lower section of manipulator 11 is vertically stacked in groove 222；When positioned at the lower section of extracting mechanical arm 11 into
Piled with product positioning disk 221 after tableware moulding, the finished product positioning disk 221 is determined with the finished product positioned at the lower section of displacement manipulator 21
Position disk 221 changes over；
(12) groove is vertically stacked when extracting mechanical arm 11 grips tableware moulding and is placed into the finished product of special fixture 22
When middle, tableware moulding is descending and pushes the elastic baffle 226, and torsion spring switch 227 is triggered, and lower nozzle 225 sprays atomization
Alcohol, alcohol is sprayed at the lower surface of tableware moulding；
When tableware moulding fully passes over elastic baffle 226, elastic baffle 226 switchs 227 reverse torsion in torsion spring
Under return to home position, while torsion spring switch 227 is triggered again, top nozzle 224 sprays the alcohol of atomization, and alcohol is sprayed at
The upper surface of tableware moulding, alcohol carries out disinfection to tableware moulding, and alcohol volatilization when take away stick to tableware injection
The mould cleaner on part surface etc.；Elastic baffle 226 is horizontally disposed with, i.e., used as switch, meanwhile, what top nozzle 224 sprayed
Alcohol is atomized under the stop of elastic baffle 226, substantially towards the tableware moulding direction injection positioned at obliquely downward；
(11), (12) are without sequencing；
(2) the stacked tableware moulding overlayed in special fixture 22 is gripped and is placed into carrier bar by displacement manipulator 21
In the left pushing device 31 of product or the right pushing device 32 of product on machine 3, the left pushing device 31 of product or the right pushing device of product
32 are pushed into stacked tableware moulding in the carrier chain 37 of chain mat machine 3, by the carrier chain 37 of chain mat machine 3 by stacked meal
Tool moulding is transported in the rear pushing in device 38 at the rear of chain mat machine 3；
The left pushing device 31 of product or the right pushing device 32 of product, which are respectively equipped with product, catches and takes rotating mechanism 33, the product
Catch and take rotating mechanism 33 to include a clamping jaw 331 and electric rotating machine 332, the product, which is caught, takes rotating mechanism 33 to pass through a connecting plate
333 one chamfer mechanisms of connection；The left pushing device 31 of product or the right pushing device 32 of product further respectively have horizontal slide rail mechanism
35th, the push pedal 351 being connected with horizontal slide rail mechanism 35, and the interim standing groove 36 of product, the interim standing groove include two
Gap is provided between the U-lag 361 being arranged side by side, two U-lags 361, the clamping jaw 331 is arranged on the gap of two U-lags 361
In；The interim standing groove 36 of product aligns with the wherein a chain of the carrier chain 37；The left pushing device 31 of product with
The right pushing device 32 of product is separated by the both sides of carrier chain 37 that 180 degree is arranged on chain mat machine 3, and positioned at the front end of carrier chain 37；It is described
Chain mat machine 3 also includes being arranged on the side of carrier chain 37, two optoelectronic switches 39 positioned at the rear front of pushing in device 38, two photoelectricity
Switch 39 is separately positioned on every a chain on the side of two pitch chain bars, the carrier chain 37 of the detection chain mat machine 3 of optoelectronic switch 39
In whether have product；The rear pushing in device 38 is provided with a horizontal slide rail mechanism 381, and is connected with horizontal slide rail mechanism 381
Dibit push pedal component 382, the dibit push pedal component 382 includes two supporting plates 383, and with two supporting plates 383 with it is fixed
The horizontal push pedal 384 of connection one, the horizontal middle part of push pedal 384 is provided with groove, and two supporting plates 383 are separately positioned on groove
Both sides, and it is movable in two pitch chain bars of carrier chain 37 respectively；
Step (2) specifically includes herein below：
(21) the stacked tableware moulding overlayed in special fixture 22 is gripped and is placed into chain by displacement manipulator 21
The interim standing groove 36 of product in the left pushing device 31 of product or the right pushing device 32 of product on trigger 3, the product, which is caught, takes rotation
The clamping jaw 331 of rotation mechanism 33 grips stacked tableware moulding, and drives clamping jaw 331 and electric rotating machine 332 by chamfer mechanism
It is flipped up, electric rotating machine 332 starts, drives the stacked tableware moulding rotation of clamping jaw 331 and gripping, subsequent beveler
Structure is downwardly turned over, and clamping jaw 331 unclamps, and stacked tableware moulding is reapposed in the interim standing groove 36 of product so that be located at
The direction of the stacked tableware moulding of the interim standing groove 36 of product in the left pushing device 31 of product or the right pushing device 32 of product
Unanimously；
Stacked tableware moulding is pushed into chain mat machine 3 by the left pushing device 31 of product or the right pushing device 32 of product
In carrier chain 37, the rear push-in that stacked tableware moulding is transported to the rear of chain mat machine 3 is filled by the carrier chain 37 of chain mat machine 3
Put in 38；
(3) box erecting machine 4 will be opened in flat carton stacking adapter by the flat carton manually stacked forms a square box,
Stacked tableware moulding is pushed into the square box after opening by the rear pushing in device 38 of chain mat machine 3, and square box is opening box
Conveyed backward in a stepwise manner in machine 4, page on the inside of square box is first rolled in course of conveying, then by rubber glue head by outer pages
Surface rubs PUR, then carries out outer pages face pressure conjunction by folding box device, is packaged into finished product；
The side of box erecting machine 4 is provided with two product orientation grooves 41, the horizontal slide rail extension of the horizontal slide rail mechanism 381
To the product orientation groove 41 for the box erecting machine 4 for being located at the side of carrier chain 37；At the left opening of the product orientation groove 41 be provided with to
The guide pad 411 broken into two with one's hands outside；
(4) finished product of step (3) carries out automatic boxing into rear end collating unit by palletizing apparatus；
Step (2), (3) are synchronously carried out.
The tableware molded plastic package Automatic Production System that the present embodiment is also provided, the production system includes injection machine 1 and note
Extracting mechanical arm 11 on molding machine 1, the production system also includes stacking boxing device, and the stacking boxing device includes stacking machine
2nd, box erecting machine 4 and chain mat machine 3, and the displacement manipulator 21 being arranged on stacking machine 2；
The chain mat machine 3 includes the left pushing device 31 of product, the right pushing device 32 of product and rear pushing in device 38, and the product is left
Pushing device 31 or the right pushing device 32 of product, which are respectively equipped with product, catches and takes rotating mechanism 33, and the product, which is caught, takes rotating mechanism 33 to include
One clamping jaw 331 and electric rotating machine 332, the product, which is caught, takes rotating mechanism 33 to connect a chamfer mechanism by a connecting plate 333；Institute
State the left pushing device 31 of product or the right pushing device 32 of product further respectively has horizontal slide rail mechanism 35, connected with horizontal slide rail mechanism 35
The push pedal 351 connect, and the interim standing groove 36 of product, the interim standing groove include two U-lags 361 being arranged side by side, two U
Gap is provided between shape groove 361, the clamping jaw 331 is arranged in the gap of two U-lags 361；The interim standing groove of product
36 align with the carrier chain 37；The left pushing device 31 of product is separated by 180 degree with the right pushing device 32 of product and is arranged on chain mat machine 3
The both sides of carrier chain 37, and positioned at carrier chain 37 front end.
The stacking machine 2 includes two special fixtures 22, and the special fixture 22 includes two finished product positioning disks 221, its
In finished product positioning disk 221 be located at the lower section of extracting mechanical arm 11, another finished product positioning disk 221 is located under displacement manipulator 21
Side；In the finished product positioning disk 221 groove 222 is vertically stacked provided with multiple finished products.
The rear pushing in device 38 is provided with a horizontal slide rail mechanism 35, and is pushed away with the dibit that horizontal slide rail mechanism 35 is connected
Board component 382, the dibit push pedal component 382 includes two supporting plates 383, and horizontal with being fixedly connected with one with two supporting plates 383
To push pedal 384, the horizontal middle part of push pedal 384 is provided with groove, and two supporting plates 383 are separately positioned on the both sides of groove, and
Activity is in two pitch chain bars of carrier chain 37 respectively；
The chain mat machine 3 also includes being arranged on the side of carrier chain 37, and two photoelectricity positioned at the rear front of pushing in device 38 are opened
39 are closed, two optoelectronic switches 39 are separately positioned on the side of two pitch chain bars.
The finished product vertically stacks alcohol atomizer mechanism 223 of the side provided with medical 75 degree of alcohol of groove 222, should
Alcohol atomizer mechanism 223 includes top nozzle 224, lower nozzle 225, and the elastic baffle 226 being connected with top nozzle 224,
The elastic baffle 226 is flexibly connected by torsion spring switch 227 with nozzle, and the top nozzle 224 is arranged on finished product and vertically stacked
The side of groove, and the nozzle direction of top nozzle 224 vertically stacked in groove towards finished product, and the elastic baffle 226 extends
Vertically stacked to finished product above groove, the lower nozzle 225 is arranged on the side that finished product vertically stacks groove, apart from top nozzle
224 vertical range is 5cm, and the nozzle direction of lower nozzle 225 vertically stacked in groove towards finished product.
The torsion spring switch of above-described embodiment is installs a touch-switch additional in a torsion spring, and touch-switch is triggered by elastic baffle.
In above-described embodiment, also injection machine, a knockout machine can be set up in another time of stacking machine, chain mat machine and box erecting machine
Tool hand and stacking machine, two injection machines share a set of chain mat machine and box erecting machine.
The present invention is not limited to above-mentioned embodiment, using identical or approximation method or dress with the above embodiment of the present invention
Put, and obtained other tableware molded plastic package automatic manufacturing methods and production system, within protection scope of the present invention.
Claims (8)
1. a kind of tableware molded plastic package automatic manufacturing method, it includes the extracting mechanical arm on injection machine and injection machine, its feature
It is, it also sets up stacking boxing device, the stacking boxing device includes stacking machine, box erecting machine and chain mat machine, and is arranged on
Displacement manipulator on stacking machine, the automatic manufacturing method comprises the following steps：
(1) extracting mechanical arm takes out the tableware moulding of injection molding in injection machine, and places it in the special of stacking machine and control
In tool；
(2) displacement manipulator grips the stacked tableware moulding overlayed in special fixture, and is placed on chain mat machine
In the left pushing device of product or the right pushing device of product, the left pushing device of product or the right pushing device of product note stacked tableware
Plastic is pushed into the carrier chain of chain mat machine, and stacked tableware moulding is transported to after chain mat machine by the carrier chain of chain mat machine
In the rear pushing in device of side；
(3) box erecting machine will be opened in flat carton stacking adapter by the flat carton manually stacked forms a square box, carrier bar
Stacked tableware moulding is pushed into the square box after opening by the rear pushing in device of machine, and square box is in box erecting machine with step
Enter mode to convey backward, page on the inside of square box is first rolled in course of conveying, then outer pages inner surface is rubbed by rubber glue head
PUR, then outer pages face pressure conjunction is carried out by folding box device, it is packaged into finished product；
(4) finished product of step (3) carries out automatic boxing into rear end collating unit by palletizing apparatus；
Step (2), (3) are synchronously carried out；
Special fixture described in step (1) includes two finished product positioning disks, and one of finished product positioning disk is located at extracting mechanical arm
Lower section, another finished product positioning disk is located at the mechanical subordinate side of displacement；Vertically stacked provided with multiple finished products in the finished product positioning disk
Groove；
The step (1) also includes herein below：
(11) extracting mechanical arm takes out the tableware moulding of injection machine injection molding, and is in place below extracting mechanical arm
The finished product of finished product positioning disk vertically stack in groove；Noted when piling with tableware in the finished product positioning disk below extracting mechanical arm
After plastic, the finished product positioning disk is changed over the finished product positioning disk positioned at the mechanical subordinate side of displacement.
2. tableware molded plastic package automatic manufacturing method according to claim 1, it is characterised in that the left pushing device of product
Or the right pushing device of product is respectively equipped with product and caught and takes rotating mechanism, the product, which is caught, takes rotating mechanism to include a clamping jaw and electric rotating
Machine, the product, which is caught, takes rotating mechanism to connect a chamfer mechanism by a connecting plate；
The left pushing device of product or the right pushing device of product further respectively have horizontal slide rail mechanism, are connected with horizontal slide rail mechanism
Push pedal, and the interim standing groove of product, the interim standing groove includes setting between two U-lags being arranged side by side, two U-lags
There is gap, the clamping jaw is arranged in the gap of two U-lags；
The left pushing device of product is separated by the carrier chain both sides that 180 degree is arranged on chain mat machine with the right pushing device of product, and positioned at defeated
Send the front end of chain；
The step (2) specifically includes herein below：
(21) displacement manipulator grips the stacked tableware moulding for overlaying special fixture, and is placed into the production on chain mat machine
The interim standing groove of product in the left pushing device of product or the right pushing device of product, the product, which is caught, takes the clamping jaw of rotating mechanism to grip into
Folded tableware moulding, and drive clamping jaw and electric rotating machine to be flipped up by chamfer mechanism, electric rotating machine starts, and drives clamping jaw
And the stacked tableware moulding of gripping rotates, subsequent chamfer mechanism is downwardly turned over, and clamping jaw unclamps, stacked tableware moulding
It is reapposed in the interim standing groove of product so that the product in the left pushing device of product or the right pushing device of product is put temporarily
The direction for putting the stacked tableware moulding of groove is consistent；
Stacked tableware moulding is pushed into the carrier chain of chain mat machine by the left pushing device of product or the right pushing device of product,
Stacked tableware moulding is transported in the rear pushing in device at chain mat machine rear by the carrier chain of chain mat machine.
3. tableware molded plastic package automatic manufacturing method according to claim 1, it is characterised in that step (2) described pusher
Enter device provided with a horizontal slide rail mechanism, and the dibit push pedal component being connected with horizontal slide rail mechanism, the dibit push pedal group
Part includes two supporting plates, and with two supporting plates with being fixedly connected in the middle part of a horizontal push pedal, the horizontal push pedal provided with groove, two
The individual supporting plate is separately positioned on the both sides of groove, and movable in two pitch chain bars of carrier chain respectively；
The chain mat machine also includes being arranged on carrier chain side, two in front of rear pushing in device optoelectronic switch, two light
Electric switch is separately positioned on the side of two pitch chain bars；
The box erecting machine side is extended to positioned at conveying provided with two product orientation grooves, the horizontal slide rail of the horizontal slide rail mechanism
On the product orientation groove of the box erecting machine of chain side；Provided with the guide pad outwards broken into two with one's hands at the left opening of the product orientation groove.
4. tableware molded plastic package automatic manufacturing method according to claim 1, it is characterised in that the finished product is vertically stacked
The side top of groove is provided with alcohol atomizer mechanism, and the alcohol atomizer mechanism includes top nozzle, lower nozzle, Yi Jiyu
The elastic baffle of top nozzle connection, the elastic baffle is flexibly connected by torsion spring switch with nozzle, and the top nozzle is arranged on
Finished product vertically stacks the upper surface of groove, and the nozzle direction of top nozzle is vertically stacked in groove towards finished product, the elasticity
Baffle plate extends to finished product and vertically stacked above groove, and the lower nozzle is arranged on the side that finished product vertically stacks groove, apart from upper
The vertical range of nozzle is 5cm, and the nozzle direction of lower nozzle vertically stacked in groove towards finished product；
The step (1) is specific also to include herein below：
(12) when extracting mechanical arm, which grips tableware moulding, and is placed into the finished product of special fixture vertically stacks in groove, tableware
Moulding is descending and pushes the elastic baffle, and torsion spring switch is triggered, and lower nozzle sprays the alcohol of atomization, and alcohol is sprayed at meal
Has the lower surface of moulding；
When tableware moulding fully passes over elastic baffle, elastic baffle returns to raw bits under the reverse torsion that torsion spring is switched
Put, while torsion spring switch is triggered again, top nozzle sprays the alcohol of atomization, and alcohol is sprayed at the upper surface of tableware moulding.
5. a kind of production system for implementing one of the Claims 1-4 4 tableware molded plastic package automatic manufacturing method, its feature exists
In the production system includes the extracting mechanical arm on injection machine and injection machine, and the production system also includes stacking mounted box dress
Put, the stacking boxing device includes stacking machine, box erecting machine and chain mat machine, and the displacement manipulator being arranged on stacking machine；
The chain mat machine include the left pushing device of product, the right pushing device of product and rear pushing in device, the left pushing device of product or
The right pushing device of product, which is respectively equipped with product, catches and takes rotating mechanism, and the product, which is caught, takes rotating mechanism to include a clamping jaw and electric rotating machine,
The product, which is caught, takes rotating mechanism to connect a chamfer mechanism by a connecting plate；The left pushing device of product or the product right side push away dress
The push pedal for further respectively having horizontal slide rail mechanism, being connected with horizontal slide rail mechanism, and the interim standing groove of product are put, it is described interim
Standing groove includes being provided with gap between two U-lags being arranged side by side, two U-lags, and the clamping jaw is arranged between two U-lags
In gap；The interim standing groove of product aligns with the carrier chain；The left pushing device of product is separated by 180 with the right pushing device of product
Degree is arranged on the carrier chain both sides of chain mat machine, and positioned at the front end of carrier chain.
6. production system according to claim 5, it is characterised in that the stacking machine includes two special fixtures, described
Special fixture includes two finished product positioning disks, and one of finished product positioning disk is located at below extracting mechanical arm, and another finished product is determined
Position disk is located at the mechanical subordinate side of displacement；In the finished product positioning disk groove is vertically stacked provided with multiple finished products.
7. production system according to claim 5, it is characterised in that the rear pushing in device is provided with a horizontal slide rail machine
Structure, and the dibit push pedal component being connected with horizontal slide rail mechanism, the dibit push pedal component include two supporting plates, and with two
Individual supporting plate is provided with groove with being fixedly connected in the middle part of a horizontal push pedal, the horizontal push pedal, and two supporting plates are separately positioned on recessed
The both sides of groove, and it is movable in two pitch chain bars of carrier chain respectively；
The chain mat machine also includes being arranged on carrier chain side, two in front of rear pushing in device optoelectronic switch, two light
Electric switch is separately positioned on the side of two pitch chain bars.
8. production system according to claim 6, it is characterised in that the side top that the finished product vertically stacks groove is set
There is alcohol atomizer mechanism, the alcohol atomizer mechanism includes top nozzle, lower nozzle, and the elasticity being connected with top nozzle
Baffle plate, the elastic baffle is flexibly connected by torsion spring switch with nozzle, and the top nozzle is arranged on finished product and vertically stacks groove
Side top, and the nozzle direction of top nozzle vertically stacked in groove towards finished product, and the elastic baffle extends to finished product
Vertical to stack above groove, the lower nozzle is arranged on the side that finished product vertically stacks groove, apart from the vertical range of top nozzle
Nozzle direction for 5cm, and lower nozzle is vertically stacked in groove towards finished product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510767484.7A CN105292544B (en) | 2015-11-10 | 2015-11-10 | A kind of tableware molded plastic package automatic manufacturing method and production system |
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| CN109203351A (en) * | 2018-08-28 | 2019-01-15 | 贝尔纳塑料制品（苏州）有限公司 | Injection molding box produce automatically, packaging production line |
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| MX2011009098A (en) * | 2009-12-10 | 2011-09-29 | Husky Injection Molding | Molded article transfer device. |
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| CN204453059U (en) * | 2015-02-15 | 2015-07-08 | 中国包装和食品机械有限公司 | A kind of full-automatic intermittent formula many specifications carton box packing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109203351A (en) * | 2018-08-28 | 2019-01-15 | 贝尔纳塑料制品（苏州）有限公司 | Injection molding box produce automatically, packaging production line |
| CN109203351B (en) * | 2018-08-28 | 2020-10-02 | 贝尔纳塑料制品（苏州）有限公司 | Automatic production and packaging production line for injection molding box |
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| CN105292544A (en) | 2016-02-03 |
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Address after: Guangdong province Dongguan City Chashan town 523379 Zengbu village pond south Wai Applicant after: DONGGUAN SWITEK AUTOMATION TECHNOLOGY CO., LTD. Address before: Guangdong province Dongguan City Chashan town 523379 Zengbu village pond south Wai Applicant before: DONGGUAN WE-TECHNOLOGY AUTOMATION CO., LTD. |
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Address after: 523379 Nanwei, Tangbian, Zengcheng Village, Chashan Town, Dongguan City, Guangdong Province Patentee after: Guangdong Siweike Technology Co., Ltd. Address before: 523379 Nanwei, Tangbian, Zengcheng Village, Chashan Town, Dongguan City, Guangdong Province Patentee before: Dongguan City Siweike Automation Science and Technology Co., Ltd |