CN105291171A - Strong vibration cutter - Google Patents

Strong vibration cutter Download PDF

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Publication number
CN105291171A
CN105291171A CN201510664011.4A CN201510664011A CN105291171A CN 105291171 A CN105291171 A CN 105291171A CN 201510664011 A CN201510664011 A CN 201510664011A CN 105291171 A CN105291171 A CN 105291171A
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CN
China
Prior art keywords
knife bar
rod
motor
mount pad
vibrating blade
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Granted
Application number
CN201510664011.4A
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Chinese (zh)
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CN105291171B (en
Inventor
方云科
徐林苗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Aike Polytron Technologies Inc
Original Assignee
HANGZHOU ECHO SCIENCE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by HANGZHOU ECHO SCIENCE TECHNOLOGY Co Ltd filed Critical HANGZHOU ECHO SCIENCE TECHNOLOGY Co Ltd
Priority to CN201510664011.4A priority Critical patent/CN105291171B/en
Publication of CN105291171A publication Critical patent/CN105291171A/en
Application granted granted Critical
Publication of CN105291171B publication Critical patent/CN105291171B/en
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Abstract

The invention relates to a strong vibration cutter which serves as a component of a high-speed cutting machine and is suitable for cutting all flexible materials. The cutting surface of the cutter is smoother, the cutting effect is better, and the efficiency is higher. A radiating seat is fixed on a motor seat, and a motor is placed inside the radiating seat; an eccentric shaft is rotationally installed in the motor seat and placed horizontally; a motor shaft of the motor is connected with the eccentric shaft through a gear set; the eccentric shaft is connected with a bearing; a cutter bar guiding seat is rotationally installed on the motor seat and fixed with a vibration cutter installation seat; end rod bodies are fixed at the lower end and the upper end of a middle rod body respectively; a connecting rod body fixedly sleeves the end rod body located at the upper end of the middle rod body; an inner hole is formed in an outer ring of the connecting rod body, and the bearing is installed in the inner hole movably; the inner hole is circular; a cutter bar limiting seat is arranged at the lower end of the vibration cutter installation seat fixedly; a blade installation seat is sleeved with the cutter bar limiting seat movably; and an air pipe joint, an air vent and a radiating hole are communicated sequentially, so that a cooling air channel is formed.

Description

One is vibrating blade energetically
Technical field
The present invention relates to one vibrating blade energetically, as the parts of on high-speed cutting machine, be applicable to cutting all flexible materials, such as corrugated board, carbon fiber board, glass mat, rubber slab, cystosepiment, expanded polyethylene foam etc.
Background technology
The high-speed cutting machine of the such as all flexible materials of corrugated board, carbon fiber board, glass mat, rubber slab, cystosepiment, expanded polyethylene foam etc. can be cut, if application number is the Chinese patent of 201010619843.1, its electric vibrating cutter is due to technology, Structure and energy restriction, can not majority of material be applicable to, cutting speed and cutting power also have larger restriction.
Summary of the invention
The object of the invention is to overcome above shortcomings in prior art, and provide a kind of vibrating blade energetically of reasonable in design, cut surface is more smooth, and cutting effect is better, and efficiency is higher.
The present invention's adopted technical scheme that solves the problem is: one is vibrating blade energetically, comprises motor, motor cabinet, vibration knife bar, blade mount pad, blade; Motor is fixed on motor cabinet; Blade mount pad is fixed on vibration knife bar, and blade mount pad is provided with blade; It is characterized in that: also comprise radiating seat, gear train, camshaft, vibrating blade mount pad, knife bar guide holder, bearing and knife bar limit base; Radiating seat is fixed on motor cabinet, and motor is placed in radiating seat; Camshaft is rotatably installed in motor cabinet, and horizontal positioned; The motor shaft of motor is connected with camshaft by gear train; Camshaft is connected with bearing; Vibrating blade mount pad is rotatably installed on motor cabinet; Knife bar guide holder is rotatably installed on motor cabinet, and fixes with vibrating blade mount pad; Vibration knife bar slides up and down and is arranged in knife bar guide holder, and vibrates knife bar and slide axially in knife bar guide holder, and circumference is fixing; Vibration knife bar comprises the middle body of rod, the end body of rod and connecting-rod body; The end body of rod is two, is separately fixed at the two ends up and down of the middle body of rod; Connecting-rod body suit be fixed on be positioned at middle body of rod upper end the end body of rod on; The outer ring of connecting-rod body is provided with inward recess, and bearing is movably arranged in inward recess; Inward recess is circular; Blade mount pad be fixedly mounted on be positioned at middle body of rod lower end the end body of rod on; Vibrating blade mount pad lower end is fixedly installed knife bar limit base; Knife bar limit base movable set is outside blade mount pad; Radiating seat is provided with gas-tpe fitting, motor cabinet has air-vent, radiating seat has louvre, gas-tpe fitting, air-vent, louvre are communicated with formation cooling gas circuit successively.
The present invention also comprises height adjusting blocks; Vibrating blade mount pad is provided with several groups of screw holes along the vertical direction; Height adjusting blocks is fixed therein on one group of screw hole.
The present invention also comprises a limited block and No. two limited blocks; A limited block and No. two limited blocks are fixedly installed on height adjusting blocks; A limited block is different with No. two limited block shapes.
The present invention is fixedly installed vibrating blade geometrical clamp in motor cabinet side, and vibrating blade geometrical clamp is provided with bayonet socket.
In cooling gas circuit of the present invention, magnetic valve is installed.Cooling gas circuit is integrated in cutter hub inside, without the need to another cloth pipeline.
Vibration knife bar of the present invention also comprises sandwich, and sandwich is fixedly mounted on the junction of the middle body of rod and the end body of rod.
The middle body of rod of the present invention adopts carbon fiber pipe to make; The described end body of rod adopts titanium alloy to make; Described sandwich adopts metal to make.
Gear train of the present invention adopts the structure of two bevel gear engaged transmission.
The position of motor cavity of the present invention directly over vibration knife bar is provided with screw, and this screw sealing screw seals.
The present invention has notch in knife bar limit base side, and blade mount pad side is provided with flat mouth, notch and flat mouth matched in clearance.
The present invention compared with prior art, has the following advantages and effect: can adopt more powerful motor, and rotating speed is faster, and amplitude is larger, can improve the cutting speed reaching 10 times than original vibrating blade; Because rotating speed improves, cut surface is more smooth, and cutting effect is better, and efficiency is higher; Blade can rotate and move up and down, and uses more convenient.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the plan structure schematic diagram of the embodiment of the present invention.
Fig. 3 is the A-A sectional structure schematic diagram of Fig. 1.
Fig. 4 is the structure for amplifying schematic diagram of the part B of Fig. 3.
Fig. 5 is the C-C sectional structure schematic diagram of Fig. 1.
Fig. 6 is the structural representation of embodiment of the present invention vibration knife bar and the assembling of blade mount pad.
Fig. 7 is the structure for amplifying schematic diagram of the D part of Fig. 3.
Detailed description of the invention
Below in conjunction with accompanying drawing, also by embodiment, the present invention is described in further detail, and following examples are explanation of the invention and the present invention is not limited to following examples.
See Fig. 1 ~ Fig. 7, the embodiment of the present invention is provided with a radiating seat 1, radiating seat 1 is fixed with a DC motor driver 2, DC motor driver 2 outer setting has a case 3, case 3 is provided with attaching plug 4, attaching plug 4 can connect cutter and equipment by cable, DC motor driver 2 drive motors 5.Motor 5 is vertical in radiating seat 1 to be placed.
Motor 5 is fixed on motor cabinet 6, and the motor shaft of motor 5 connects gear train 7, when motor 5 runs up, and gear train 7 also synchronous operation.The motor shaft of motor 5 is provided with deep-groove ball flange bearing.Gear train 7 adopts the structure of two bevel gear engaged transmission.Motor 5 adopts direct current high-speed electric expreess locomotive.
Radiating seat 1 is fixed on motor cabinet 6, and laminating closely, ensures that heat radiation fully.Radiating seat 1 has a macropore, for break-through motor 5.
Camshaft 9 is rotatably installed in motor cabinet 6.Be provided with deep-groove ball flange bearing and deep groove ball bearing in motor cabinet 6, in these two dead eyes, be provided with camshaft 9, this camshaft 9 is eccentric shaft.Be provided with balance weight in the middle of camshaft 9, ensure dynamic balancing.Camshaft 9 is connected with gear train 7 near one end of motor 5, and by the transmission of gear train 7, the motor shaft of motor 5 can drive camshaft 9 to rotate.Camshaft 9 other end is connected with the inner ring of bearing 10.Bearing 10 is deep groove ball bearing.Camshaft 9 is horizontally disposed with in motor cabinet 6.
In motor cabinet 6, be filled with lubricating grease, engagement is steady at a high speed to ensure gear train 7, and noise is low.Be provided with sealing plate 11 bottom motor cabinet 6, lubricating grease bonnet upper sealing panel 11 of having annotated seals.
Above structure is simple, compact, and make a whole set of structure cohesion tight, the motor shaft rotary motion of motor 5 is converted to the eccentric rotary up and down of bearing 10 by camshaft 9, the vertical placement of motor 5 is converted to the horizontal positioned of bearing 10.
Vibrating blade mount pad 12 is rotatably installed on motor cabinet 6; Knife bar guide holder 13 is rotatably installed on motor cabinet 6, and fixes with vibrating blade mount pad 12; These knife bar guide holder 13 two ends are provided with two linear bearings.Knife bar guide holder 13 top is provided with two deep groove ball bearings, and these two deep groove ball bearings also can play the effect of location, and by these two deep groove ball bearings, knife bar guide holder 13 is rotatably installed on motor cabinet 6.These two bearing centre spacers separate, and are fixed on knife bar guide holder 13 with bearing (ball) cover, these two bearing bottoms are provided with bearing locking cover and carry out fastening.
Vibration knife bar 14 slided up and down by linear bearing be arranged on knife bar guide holder 13 core in, vibration knife bar 14 slides axially in knife bar guide holder 13, and circumference is fixing, and vibration knife bar 14 can rotate with knife bar guide holder 13 like this, adjustment direction; And vibrate knife bar 14 vertically to arrange.This vibration knife bar 14 adopts lightweighting materials manufacture, and it comprises the middle body of rod 15, the end body of rod 16, sandwich 17 and connecting-rod body 18.
The middle body of rod 15 adopts carbon fiber pipe to make; The end body of rod 16 adopts titanium alloy (also can be other lightweight metal materials) and carries out nitrogen treatment; The end body of rod 16 is two, is separately fixed at the two ends up and down of the middle body of rod 15.
Be installed with the sandwich 17 of metal material at the middle body of rod 15 and the end body of rod 16 junction, and with straight pin, these part fixed Combination become vibration knife bar 14.Vibration knife bar 14 is connected firmly, and vibrate indeformable, more most important, quality comparation is light.Connecting-rod body 18 is set with and is screwed on the end body of rod 16 being positioned at intermediate bar body 15 upper end; The outer ring of connecting-rod body 18 is provided with inward recess 31, and the outer ring of bearing 10 is movably arranged in inward recess 31, both matched in clearance; Inward recess 31 is circular, and when vibration knife bar 14 rotates with knife bar guide holder 13, bearing 10 and inward recess 31 relatively rotate, and such bearing 10 can not cause interference to vibration knife bar 14.
Vibration knife bar 14 quality is light, and sound construction is durable, wear-resisting, and the middle body of rod 15 adopts carbon fiber pipe, adequate rigidity own, and sandwich 17 makes the anti-wire-drawing performance of carbon fiber significantly improve.
Said structure makes motor cabinet 6 and vibrating blade mount pad 12 disengaging movement, and vibrating blade mount pad 12 can with motor cabinet 1 for axis rotation.
The end body of rod 16 being positioned at intermediate bar body 15 lower end is installed with blade mount pad 19, and on blade mount pad, 19 are provided with blade 20, and adopt and be screwed.
Motor 5 drives camshaft 9 to rotate by gear train 7, and camshaft 9 is with dynamic bearing 10 eccentric rotary, thus drives connecting-rod body 18 up-down vibration, thus vibration knife bar 14 up-down vibration, resulting belt cutting blade 20 up-down vibration.Simple and practical, mechanical efficiency is high.
Blade mount pad 19 is provided with peep hole 28, whether is in place in order to observe blade 20, whether there is impurity etc.
Vibrating blade mount pad 12 is set in knife bar guide holder 13 external stability, and is screwed.
Vibrating blade mount pad 12 lower end is fixedly installed knife bar limit base 22, and knife bar limit base 22 is made with high-abrasive material, such as carbide alloy.Knife bar limit base 22 movable set is outside blade mount pad 19, and blade mount pad 19 external diameter and knife bar limit base 22 endoporus matched in clearance, provide blade 20 to vibrate and support.
Have notch 23 in knife bar limit base 22 side, blade mount pad 19 side is provided with flat mouth 24, and notch 23 and flat mouth 24 matched in clearance, provide insert orientation spacing.This is simple and practical, and same part can realize the spacing of two kinds of directions.
Said structure can ensure, when vibrating blade mount pad 12 rotates, motor cabinet 6, radiating seat 1, motor 5 do not need to rotate, thus make blade when cutting material, when having arc-shaped to cut, blade rotates, and the cable on cutter does not need to rotate, effectively ensure that motor operates steadily, there is no the wink electrical phenomena of commutation circuit; And motor cabinet 6, radiating seat 1, motor 5 do not turn, then decrease the inertia that equipment runs, improve the stability of equipment.
Have window in motor cabinet 6 arranged outside, for maintenance maintenance, window cutter lid 29 seals.Motor cabinet 6 top is positioned at directly over vibration knife bar 14 and is provided with a screw, seals with sealing screw 30, and this screw is used for the screw use that connecting-rod body 18 and the end body of rod 16 are fixed together by dismounting.
Be fixedly installed vibrating blade geometrical clamp 24 in motor cabinet 6 side, vibrating blade geometrical clamp 24 is provided with bayonet socket 25, this bayonet socket 25 is the direction of rotation in cutting head installation site for fixed electrical machinery seat 6 and radiating seat 1.
Radiating seat 1 is provided with gas-tpe fitting 26, motor cabinet 6 has air-vent 27, radiating seat 1 has louvre 8, gas-tpe fitting 26, air-vent 27, louvre 8 are communicated with formation cooling gas circuit successively.
Be provided with magnetic valve 32 in cooling gas circuit, magnetic valve 32 signal takes DC motor driver 2, and for Synchronization Control, the dynamic then magnetic valve 32 of motor 5 is also opened simultaneously.This magnetic valve 32 with cool gas circuit for break-make.Outside gas circuit arrives gas-tpe fitting 26 by magnetic valve 32, then to air-vent 27, then arrive louvre 8, ensure that vibrating blade runs constant temperature.
Vibrating blade mount pad 12 is provided with the both sides that two kidney slots, 33, two kidney slots 33 are distributed in vibrating blade mount pad 12.A limited block 34 and No. two limited blocks 35, limited block 34 and No. two limited blocks 35 is provided with for the present invention is limited in cutting head in kidney slot 33.A limited block 34 is different with No. two limited block 35 shapes, and No. two limited blocks 35 to numbers limited blocks 34 have more a boss, for preventing anti-dress.
A limited block 34 and No. two limited blocks 35 are fixedly installed on height adjusting blocks 36, adopt and are screwed.
Vibrating blade mount pad 12 is provided with several groups of screw holes 37 along the vertical direction, and height adjusting blocks 36 is fixed therein on one group of screw hole 37 by screw 6.Changed the screw hole group of installing by height adjusting blocks 36, make the present invention can regulate the setting height(from bottom) on head.
In addition, it should be noted that, the specific embodiment described in this description, the shape, institute's title of being named etc. of its parts and components can be different, and the above content described in this description is only to structure example of the present invention explanation.

Claims (10)

1. a vibrating blade energetically, comprises motor, motor cabinet, vibration knife bar, blade mount pad, blade; Motor is fixed on motor cabinet; Blade mount pad is fixed on vibration knife bar, and blade mount pad is provided with blade; It is characterized in that: also comprise radiating seat, gear train, camshaft, vibrating blade mount pad, knife bar guide holder, bearing and knife bar limit base; Radiating seat is fixed on motor cabinet, and motor is placed in radiating seat; Camshaft is rotatably installed in motor cabinet, and horizontal positioned; The motor shaft of motor is connected with camshaft by gear train; Camshaft is connected with bearing; Vibrating blade mount pad is rotatably installed on motor cabinet; Knife bar guide holder is rotatably installed on motor cabinet, and fixes with vibrating blade mount pad; Vibration knife bar slides up and down and is arranged in knife bar guide holder, and vibrates knife bar and slide axially in knife bar guide holder, and circumference is fixing; Vibration knife bar comprises the middle body of rod, the end body of rod and connecting-rod body; The end body of rod is two, is separately fixed at the two ends up and down of the middle body of rod; Connecting-rod body suit be fixed on be positioned at middle body of rod upper end the end body of rod on; The outer ring of connecting-rod body is provided with inward recess, and bearing is movably arranged in inward recess; Inward recess is circular; Blade mount pad be fixedly mounted on be positioned at middle body of rod lower end the end body of rod on; Vibrating blade mount pad lower end is fixedly installed knife bar limit base; Knife bar limit base movable set is outside blade mount pad; Radiating seat is provided with gas-tpe fitting, motor cabinet has air-vent, radiating seat has louvre, gas-tpe fitting, air-vent, louvre are communicated with formation cooling gas circuit successively.
2. vibrating blade energetically according to claim 1, is characterized in that: also comprise height adjusting blocks; Vibrating blade mount pad is provided with several groups of screw holes along the vertical direction; Height adjusting blocks is fixed therein on one group of screw hole.
3. vibrating blade energetically according to claim 2, is characterized in that: also comprise a limited block and No. two limited blocks; A limited block and No. two limited blocks are fixedly installed on height adjusting blocks; A limited block is different with No. two limited block shapes.
4. vibrating blade energetically according to claim 1, is characterized in that: be fixedly installed vibrating blade geometrical clamp in motor cabinet side, vibrating blade geometrical clamp is provided with bayonet socket.
5. vibrating blade energetically according to claim 1, is characterized in that: be provided with magnetic valve in described cooling gas circuit.
6. vibrating blade energetically according to claim 1, is characterized in that: described vibration knife bar also comprises sandwich, and sandwich is fixedly mounted on the junction of the middle body of rod and the end body of rod.
7. vibrating blade energetically according to claim 6, is characterized in that: the described middle body of rod adopts carbon fiber pipe to make; The described end body of rod adopts titanium alloy to make; Described sandwich adopts metal to make.
8. vibrating blade energetically according to claim 1, is characterized in that: described gear train adopts the structure of two bevel gear engaged transmission.
9. vibrating blade energetically according to claim 1, is characterized in that: the position of motor cavity directly over vibration knife bar is provided with screw, and this screw sealing screw seals.
10. vibrating blade energetically according to claim 1, is characterized in that: have notch in knife bar limit base side, and blade mount pad side is provided with flat mouth, notch and flat mouth matched in clearance.
CN201510664011.4A 2015-10-15 2015-10-15 A kind of vibrating blade energetically Active CN105291171B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105904514A (en) * 2016-06-12 2016-08-31 广东新瑞洲数控技术有限公司 Punching head used for cutting flexible material and control method thereof
CN110434927A (en) * 2019-08-26 2019-11-12 杭州爱科科技股份有限公司 A kind of wheel knife system of band blade refrigerating function cut energetically
CN113211515A (en) * 2021-05-18 2021-08-06 鲜海波 Die cutting device for bottomless material belt and circular knife die cutting knife seat
CN115782291A (en) * 2022-11-11 2023-03-14 广大纸品(中山)有限公司 Corrugated container board of corrugated container box production equipment of tailorring

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Publication number Priority date Publication date Assignee Title
US20050126360A1 (en) * 2002-01-25 2005-06-16 Holger Dietz Cutting tool
CN201913673U (en) * 2010-12-30 2011-08-03 杭州爱科科技有限公司 High-frequency vibrator for cutting machine
CN202079607U (en) * 2011-03-22 2011-12-21 邹今令 Gun head
CN202845286U (en) * 2012-10-17 2013-04-03 意达数控科技(广州)有限公司 Vibration cutting head
CN202964680U (en) * 2012-11-05 2013-06-05 宁波经纬数控设备有限公司 Electric vibrating tool
CN104901470A (en) * 2015-06-19 2015-09-09 江苏宏博机械制造有限公司 Heat radiation motor of workshop machine tool equipment
CN205130002U (en) * 2015-10-15 2016-04-06 杭州爱科科技有限公司 Vibrating blade energetically

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050126360A1 (en) * 2002-01-25 2005-06-16 Holger Dietz Cutting tool
CN201913673U (en) * 2010-12-30 2011-08-03 杭州爱科科技有限公司 High-frequency vibrator for cutting machine
CN202079607U (en) * 2011-03-22 2011-12-21 邹今令 Gun head
CN202845286U (en) * 2012-10-17 2013-04-03 意达数控科技(广州)有限公司 Vibration cutting head
CN202964680U (en) * 2012-11-05 2013-06-05 宁波经纬数控设备有限公司 Electric vibrating tool
CN104901470A (en) * 2015-06-19 2015-09-09 江苏宏博机械制造有限公司 Heat radiation motor of workshop machine tool equipment
CN205130002U (en) * 2015-10-15 2016-04-06 杭州爱科科技有限公司 Vibrating blade energetically

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105904514A (en) * 2016-06-12 2016-08-31 广东新瑞洲数控技术有限公司 Punching head used for cutting flexible material and control method thereof
CN105904514B (en) * 2016-06-12 2018-01-02 广东新瑞洲数控技术有限公司 A kind of punching head and its control method for flexible material cutting
CN110434927A (en) * 2019-08-26 2019-11-12 杭州爱科科技股份有限公司 A kind of wheel knife system of band blade refrigerating function cut energetically
CN110434927B (en) * 2019-08-26 2023-09-01 杭州爱科科技股份有限公司 High-power cutting wheel knife device with blade cooling function
CN113211515A (en) * 2021-05-18 2021-08-06 鲜海波 Die cutting device for bottomless material belt and circular knife die cutting knife seat
CN113211515B (en) * 2021-05-18 2023-11-24 中山市星光包装材料有限公司 Die cutting device for bottomless material belt and circular cutter die cutting tool holder
CN115782291A (en) * 2022-11-11 2023-03-14 广大纸品(中山)有限公司 Corrugated container board of corrugated container box production equipment of tailorring
CN115782291B (en) * 2022-11-11 2024-06-14 广大纸品(中山)有限公司 Corrugated board cutting equipment for corrugated carton production

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Address after: 310053, Zhejiang, Binjiang District Albert Road, No. 1, high tech park, building No. 1, building No.

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