CN105290784A - Modular preassembling tool for model car of rail vehicle - Google Patents

Modular preassembling tool for model car of rail vehicle Download PDF

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Publication number
CN105290784A
CN105290784A CN201510852561.9A CN201510852561A CN105290784A CN 105290784 A CN105290784 A CN 105290784A CN 201510852561 A CN201510852561 A CN 201510852561A CN 105290784 A CN105290784 A CN 105290784A
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China
Prior art keywords
portal frame
frame
connection profile
model car
spacing
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Application number
CN201510852561.9A
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Chinese (zh)
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CN105290784B (en
Inventor
戈建鸣
徐文明
李华
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KTK Group Co Ltd
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KTK Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The invention relates to a modular preassembling tool for a model car of a rail vehicle. The modular preassembling tool comprises a main frame, a positioning sample plate and a connecting profile. The main frame comprises a bottom frame and a plurality of portable frames which are arranged side by side, wherein each portable frame comprises stand columns and a transverse beam erected between the two stand columns; and the stand columns are fixed to the bottom frame, the outer side edge of the positioning sample plate is detachably mounted on the portable frames through fasteners, and the connecting profile is detachably mounted on the inner side edge of the positioning sample plate or the portable frames through fasteners. The modular preassembling tool has the beneficial effects that the structure is simple, use is convenient, the purpose is wide, and the preassembling tool can be used for whole preassembling of the model car and also can be used as an independent assembling platform or a model type test platform of all components of the model car; the main frame can be repeatedly used, according to different program requirements, only the positioning sample plate needs to be replaced, the design and manufacturing period is greatly saved, and the cost is saved.

Description

Modular rail vehicle model car prepackage frock
Technical field
The present invention relates to a kind of modular rail vehicle model car prepackage frock.
Background technology
The model car prepackage of motor-car or subway, be all the prepackage frock of the car that designs a model under normal circumstances for each project, it has uniqueness, sundry item can not be common to, after project head inspection terminates, whole frock carries out scrapping process, and this wastes the one of resource.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of modular rail vehicle model car prepackage frock, and that improves prepackage frock can reusing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of modular rail vehicle model car prepackage frock, comprise main frame and positioning templet and connection profile, main frame comprises underframe and multiple portal frame be arranged side by side, portal frame comprises column and crossbeam, beam erection is between two columns, column is fixed on underframe, the outer ledge of positioning templet is removably mounted on portal frame by securing member, and connection profile is removably mounted on positioning templet inside edge or portal frame by securing member.
Further restriction, is connected by connecting rod between portal frame.
Further restriction, portal frame comprises the first portal frame, second portal frame, 3rd portal frame, 4th portal frame, Five Dragons door frame, 6th portal frame, 7th portal frame and the 8th portal frame, the width of the spacing L1 between the first portal frame and the second portal frame and drivers' cab partition assembly adapts, spacing L2 between second portal frame and the 3rd portal frame and door sector width adapt, spacing L3 between 3rd portal frame and the 4th portal frame and the width between door pillar and little side wall assembly adapt, 4th portal frame and Five Dragons door frame and between spacing L4 and the width of large side wall assembly adapt, spacing L5 between Five Dragons door frame and the 6th portal frame and the width between door pillar and little side wall assembly adapt, spacing L6 between 6th portal frame and the 7th portal frame and door sector width adapt, the width of the spacing L7 between the 7th portal frame and the 8th portal frame and guest room partition assembly adapts.
Further restriction, connection profile is rectangle, has in each side of connection profile the T-slot extended along its length.
Further restriction, positioning templet has the breach installing connection profile, connection profile is erected on positioning templet by the mode embedding this breach, securing member between connection profile and positioning templet comprises L-type bending plate and bolt, nut, and the two ends of L-type bending plate are connected with positioning templet and connection profile respectively by screw bolt and nut.
The invention has the beneficial effects as follows: structure is simple, easy to use; Of many uses, not only can be used for the entirety prepackage of model car, also can be used as independent mounting plate or the type approval test platform of each assembly of model car; Main frame is reusable, according to different project demands, only needs to change positioning templet, greatly saves the cycle of designing and producing, cost-saving.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described;
Fig. 1 is the structural representation of underframe of the present invention;
Fig. 2 is the structural representation of portal frame of the present invention;
Fig. 3 is the structural representation of positioning templet of the present invention;
Fig. 4 is the front view of prepackage frock of the present invention;
Fig. 5 is the I place enlarged drawing in Fig. 4;
Fig. 6 is the side view of prepackage frock of the present invention;
Fig. 7 is the stereogram of prepackage frock of the present invention;
Fig. 8 utilizes prepackage frock of the present invention to carry out the state diagram of model car prepackage;
Fig. 9 is the structural representation of joining the prepackage frock of platform for middle top component inner part bedding-in;
Wherein, 1. main frame, 2. positioning templet, 3. connection profile, 4. underframe, 5. portal frame, 5-1. first portal frame, 5-2. second portal frame, 5-3. the 3rd portal frame, 5-4. the 4th portal frame, 5-5. Five Dragons door frame, 5-6. the 6th portal frame, 5-7. the 7th portal frame, 5-8. the 8th portal frame, 6. connecting rod, 7. breach, 8.L type bending plate, 9. bolt, 10. connects flap, 11. timber aprons, 12. drivers' cab partition assemblies, 13. door pillars, 14. large side wall assemblies, 15. guest room partition assemblies, top component in 16..
Detailed description of the invention
As Fig. 1,2,3,4,5,6,7, shown in 8 and 9, a kind of modular rail vehicle model car prepackage frock, comprise main frame 1 and positioning templet 2 and connection profile 3, main frame 1 comprises underframe 4 and multiple portal frame 5 be arranged side by side.
As shown in Figure 1, the appearance and size length of underframe 4 and width are determined according to the appearance and size of maximum car body, at underframe 4 upper berth timber apron, underframe 4 adopts the rectangular tube of different size to be welded, underframe 4 comprises the frame of surrounding and inner stay pipe, consider the position of timber apron at welding inner support Guan Shixu, ensure that the below of every block timber apron joint has a stay pipe to support.Postwelding underframe 4 leveling, polishes upper surface weld seam and facilitates timber apron lay.
As shown in Figure 2, portal frame 5 comprises column and crossbeam, beam erection is between two columns, column is fixed on underframe 4, the outer ledge of positioning templet 2 is removably mounted on portal frame 5 by securing member, and connection profile 3 is removably mounted on positioning templet 2 inside edge or portal frame 5 by securing member.Connected by connecting rod 6 between portal frame 5.As shown in Figure 6, portal frame 5 comprises the first portal frame 5-1, second portal frame 5-2, 3rd portal frame 5-3, 4th portal frame 5-4, Five Dragons door frame 5-5, 6th portal frame 5-6, 7th portal frame 5-7 and the 8th portal frame 5-8, the width of the spacing L1 between the first portal frame 5-1 and the second portal frame 5-2 and drivers' cab partition assembly 12 adapts, spacing L2 between second portal frame 5-2 and the 3rd portal frame 5-3 and door sector width adapt, spacing L3 between 3rd portal frame 5-3 and the 4th portal frame 5-4 and the width between door pillar 13 and little side wall assembly adapt, 4th portal frame 5-4 and Five Dragons door frame 5-5 and between spacing L4 and the width of large side wall assembly 14 adapt, spacing L5 between Five Dragons door frame 5-5 and the 6th portal frame 5-6 and the width between door pillar 13 and little side wall assembly adapt, spacing L6 between 6th portal frame 5-6 and the 7th portal frame 5-7 and door sector width adapt, the width of the spacing L7 between the 7th portal frame 5-7 and the 8th portal frame 5-8 and guest room partition assembly 15 adapts.These relative dimensions are the product drawing of comprehensive multiple project and the average integrated.
The height of the relative timber apron of crossbeam of portal frame is determined according to the distance of top component in model car 16 to timber apron, and the width of portal frame is consistent with underframe 4, and portal frame bores equidistant holes, facilitates subsequent installation positioning templet 2.
As shown in Figure 3, inside edge profile on positioning templet 2 and the profile of side wall assembly and door pillar 13 adapt, with the installation of each assembly of implementation model car, the position of the breach 7 opened of positioning templet 2 is determined according to the mounting points of each assembly of model car, and object facilitates subsequent installation connection profile 3.The mounting points of the mounting points of each assembly of different automobile types is different, so this positioning templet size, profile and gap position need be determined according to the specific product of detailed programs.
As shown in Figure 5, connection profile 3 is rectangle, has in each side of connection profile 3 T-slot extended along its length.Positioning templet 2 has the breach 7 installing connection profile 3, connection profile 3 is erected on positioning templet 2 by the mode embedding this breach 7, securing member between connection profile 3 and positioning templet 2 comprises L-type bending plate 8 and bolt 9, nut, and the two ends of L-type bending plate 8 are connected with positioning templet 2 and connection profile 3 with nut respectively by bolt 9.
Bolt hole on L-type bending plate 8 is waist hole, facilitates the adjustment of model car relative dimensions in pre-process of assembling, and bolt 9 is T-shaped bolt, and the head of T bolt is connected with connection profile by the mode of the T-slot embedding connection profile.
As shown in Figure 7, the installation steps of this prepackage frock are as follows:
Step one: weld general main frame 1;
Step 2: after main frame 1 firm welding, is undertaken being arranged on the portal frame of main frame (1) by L-type bending plate 8 and bolt 9, nut with main frame 1 by the positioning templet 2 corresponding with project demand;
Step 3: connection profile 3 is put into breach 7 corresponding on positioning templet 2, then fixes with L-type bending plate 8 and bolt 9, nut;
Step 4: the T-shaped bolt of connection flap 10, nut for being connected with each assembly of model car are fixed on connection profile 3, T-shaped bolt can move to arbitrarily assembling desired location in the longitudinal direction in the chute of connection profile 3, above-below direction utilize connect on flap 10 with waist hole regulate.
As shown in Figure 8, the using method of this prepackage frock is as follows:
Step one: draw a zone centerline and car body center line according to door sector width and underframe 4 width on timber apron;
Step 2: top component 16 in installation, is arranged on middle top component 16 according to the assemble sequence of model car and connects flap 10;
Step 3: install large side wall assembly 14;
Step 4: install door pillar 13 and little side wall assembly;
Step 5: install drivers' cab partition assembly 12 and guest room partition assembly 15.
This model car prepackage frock also can be used as inside components bedding-in and joins platform, installation as middle top component 16 inner part: as shown in Figure 9, size according to middle top component 16 makes positioning templet 2, this positioning templet 2 is installed on the crossbeam of the portal frame of main frame 1, then on positioning templet 2, load connection profile 3, utilize the T-slot of connection profile 3 the T-shaped bolt of middle top component 16, nut to be fixed.
This model car prepackage frock also can be used as test platform and uses, and using method is as follows:
Need to make positioning templet 2 according to test, this positioning templet 2 screw, nut are fixed on main frame 1, connection profile 3 is fixed on positioning templet 2, finally by testing each assembly of needs with connecting the test can carrying out after flap 10 is fixed being correlated with, as the bearing test of middle top, side top board opening and closing and bearing test, inspection door and lampshade opening and closing test.

Claims (5)

1. a modular rail vehicle model car prepackage frock, it is characterized in that: comprise main frame (1) and positioning templet (2) and connection profile (3), described main frame (1) comprises underframe (4) and multiple portal frame be arranged side by side, portal frame comprises column and crossbeam, beam erection is between two columns, column is fixed on underframe (4), the outer ledge of positioning templet (2) is removably mounted on portal frame by securing member, connection profile (3) is removably mounted on positioning templet (2) inside edge or portal frame by securing member.
2. modular rail vehicle model car prepackage frock according to claim 1, be is characterized in that: connected by connecting rod (6) between described portal frame.
3. modular rail vehicle model car prepackage frock according to claim 1, it is characterized in that: described portal frame comprises the first portal frame (5-1), the second portal frame (5-2), the 3rd portal frame (5-3), 4th portal frame (5-4), Five Dragons door frame (5-5), the 6th portal frame (5-6), the 7th portal frame (5-7) and the 8th portal frame (5-8)
The width of the spacing L1 between the first portal frame (5-1) and the second portal frame (5-2) and drivers' cab partition assembly (12) adapts,
Spacing L2 between second portal frame (5-2) and the 3rd portal frame (5-3) and door sector width adapt,
Spacing L3 between 3rd portal frame (5-3) and the 4th portal frame (5-4) and the width between door pillar (13) and little side wall assembly adapt,
4th portal frame (5-4) and Five Dragons door frame (5-5) and between spacing L4 and the width of large side wall assembly (14) adapt,
Spacing L5 between Five Dragons door frame (5-5) and the 6th portal frame (5-6) and the width between door pillar (13) and little side wall assembly adapt,
Spacing L6 between 6th portal frame (5-6) and the 7th portal frame (5-7) and door sector width adapt,
Spacing L7 between 7th portal frame (5-7) and the 8th portal frame (5-8) and the width of guest room partition assembly (15) adapt.
4. modular rail vehicle model car prepackage frock according to claim 1, is characterized in that: described connection profile (3) is rectangle, has in each side of connection profile (3) T-slot extended along its length.
5. the modular rail vehicle model car prepackage frock according to claim 1 or 4, it is characterized in that: the breach (7) described positioning templet (2) with installation connection profile (3), connection profile (3) is erected on positioning templet (2) by the mode embedding this breach (7), securing member between connection profile (3) and positioning templet (2) comprises L-type bending plate (8) and bolt (9), nut, the two ends of L-type bending plate (8) are connected with positioning templet (2) and connection profile (3) with nut respectively by bolt (9).
CN201510852561.9A 2015-11-30 2015-11-30 Modular rail vehicle model car pre-installs tooling Active CN105290784B (en)

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Application Number Priority Date Filing Date Title
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CN105290784B CN105290784B (en) 2018-08-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112706017A (en) * 2020-12-24 2021-04-27 江苏恒力组合机床有限公司 Linear guide rail surface grinding machine
CN114559674A (en) * 2022-02-21 2022-05-31 常州市新创智能科技有限公司 Sectional type composite material vehicle body assembling tool and assembling process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202686386U (en) * 2012-06-20 2013-01-23 南车资阳机车有限公司 Vehicle demarcation detection device for railway motor vehicle
CN202805171U (en) * 2012-08-27 2013-03-20 南车青岛四方机车车辆股份有限公司 Railway vehicle assembly examining and repairing workshop elevated platform tool
CN203888927U (en) * 2014-06-17 2014-10-22 北京北方车辆集团有限公司 Assembly line type heavy vehicle chassis assembling line
CN204075593U (en) * 2014-09-17 2015-01-07 南车二七车辆有限公司 A kind of aluminium alloy C80 rolling stock associate member location assembly model
CN104568478A (en) * 2015-01-07 2015-04-29 南车戚墅堰机车车辆工艺研究所有限公司 Dynamic loading device of railway locomotive drive component
CN205200997U (en) * 2015-11-30 2016-05-04 今创集团股份有限公司 Modular rail vehicle model car pre -installation frock

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202686386U (en) * 2012-06-20 2013-01-23 南车资阳机车有限公司 Vehicle demarcation detection device for railway motor vehicle
CN202805171U (en) * 2012-08-27 2013-03-20 南车青岛四方机车车辆股份有限公司 Railway vehicle assembly examining and repairing workshop elevated platform tool
CN203888927U (en) * 2014-06-17 2014-10-22 北京北方车辆集团有限公司 Assembly line type heavy vehicle chassis assembling line
CN204075593U (en) * 2014-09-17 2015-01-07 南车二七车辆有限公司 A kind of aluminium alloy C80 rolling stock associate member location assembly model
CN104568478A (en) * 2015-01-07 2015-04-29 南车戚墅堰机车车辆工艺研究所有限公司 Dynamic loading device of railway locomotive drive component
CN205200997U (en) * 2015-11-30 2016-05-04 今创集团股份有限公司 Modular rail vehicle model car pre -installation frock

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112706017A (en) * 2020-12-24 2021-04-27 江苏恒力组合机床有限公司 Linear guide rail surface grinding machine
CN114559674A (en) * 2022-02-21 2022-05-31 常州市新创智能科技有限公司 Sectional type composite material vehicle body assembling tool and assembling process

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