CN105274706B - A kind of preparation method of polyurethane glass fiber composite fiber cloth - Google Patents

A kind of preparation method of polyurethane glass fiber composite fiber cloth Download PDF

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CN105274706B
CN105274706B CN201510855426.XA CN201510855426A CN105274706B CN 105274706 B CN105274706 B CN 105274706B CN 201510855426 A CN201510855426 A CN 201510855426A CN 105274706 B CN105274706 B CN 105274706B
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polyurethane
glass
parts
preparation
fibre
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CN105274706A (en
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杨润苗
刘玉海
郑纯智
董观秀
杨雁玲
赵德建
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Jiangsu University of Technology
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Jiangsu University of Technology
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/267Glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/022Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from molten glass in which the resultant product consists of different sorts of glass or is characterised by shape, e.g. hollow fibres, undulated fibres, fibres presenting a rough surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/26Macromolecular compounds or prepolymers
    • C03C25/32Macromolecular compounds or prepolymers obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds

Abstract

The invention discloses the preparation method of a kind of polyurethane glass fiber composite fiber cloth, glass fibre wire drawing formed is after wetting agent processes, then processes through surface, then directly reacts with urethane monomer, obtains polyurethane/glass fibre composite fibre.Obtained polyurethane/glass fibre composite fibre can be directly over twisting thread, warping, the step such as passes and then weaves cotton cloth, finally gives ultra-thin polyurethane/glass fibre complex fabric cloth.The preparation method of the present invention does not has heat treatment step, improves the homogeneity of product such as colourity.

Description

A kind of preparation method of polyurethane glass fiber composite fiber cloth
The application is Application No. 201410457094.5, and filing date JIUYUE in 2014 10 days, invention and created name is The divisional application of the application for a patent for invention of " preparation method of polyurethane glass fiber composite fiber cloth ".
Technical field
The present invention relates to the preparation method of a kind of composite fibre, be specifically related to a kind of polyurethane/glass fibre composite fibre The preparation method of cloth.
Background technology
Glass fibre is a kind of engineering material, has high temperature resistant, anticorrosive, and intensity is high, and density is little, and moisture absorption is low, extends little And a series of excellent specific properties such as insulation is good.Traditional textile technology has been used for reference in the production of glass fabric, and creates uniqueness Post-treatment system.
Traditional polyurethane/glass fibre complex fabric cloth is first by frit wire drawing in the preparation, then twists thread, whole Through, pass, after being made into glass fabric, polyurethane is compounded on glass fabric, thus obtains complex fabric cloth.But press According to traditional preparation method by bigger with the glass-fiber-fabric thickness that the macromolecules such as polyurethane are compounded to form for glass fabric, Er Qieqi Production technology difficulty is big, product quality is required height, is considered the new high-tech product in glass fibre series of products.
Such as Chinese patent 103507278 A(application number 201210216602.1) disclose a kind of solution impregnation legal system The method that standby glass-fiber-fabric strengthens Thermoplastic polyurethane composite material, first prepares thermoplastic polyurethane solution, is impregnated by glass-fiber-fabric In thermoplastic polyurethane solution, the glass-fiber-fabric being impregnated with polyurethane solutions is dried process, prepares glass-fiber-fabric dipstick Material, hot-forming to glass-fiber-fabric impregnated sheet, i.e. obtain composite.Polyurethane/the glass fibre prepared according to the method Complex fabric cloth, due to the compactness of glass-fiber-fabric, polyurethane coating can only be combined on the surface of cloth, and urethane monomer is with poly- Compound hardly enters the inside of glass fabric, causes the performance uniformity of this polyurethane/glass fibre complex fabric cloth Poor.And use whole glass cloth to be combined, very strict to the technological requirement of equipment and technology, percent defective is higher.
Chinese patent literature CN 103804888 A discloses a kind of continuous glass-fiber and strengthens Thermoplastic polyurethane composite material And preparation method thereof, first prepare thermoplastic polyurethane film during preparation, be then added to two layers of thermoplastic polyurethane by glass-fiber-fabric The centre of thin film, through hot-pressing roller, makes thermoplastic polyurethane be immersed in glass-fiber-fabric, then through apparatus for supercooling, prepares glass-fiber-fabric Prepreg tape;Prepreg tape is cut out, laying hot-forming, obtain continuous glass-fiber and strengthen Thermoplastic polyurethane composite material.According to Polyurethane/glass fibre complex fabric cloth that this method prepares, more than 0.4 millimeter, hardly results in ultra-thin polyurethane/glass Fiber composite fiber cloth.And be combined owing to polyurethane and glass fibre use physics, so easily cause polyurethane and The separation of glass fibre, greatly limit its range of application.Particularly in electronic industry field, this technique substantially can not be used to enter Row produces.
Summary of the invention
The technical problem to be solved is to provide that a kind of technique is simple, constant product quality, can prepare ultra-thin fibre The preparation method of the polyurethane glass fiber composite fiber cloth of dimension cloth.
The technical scheme realizing the object of the invention is the preparation method of a kind of polyurethane glass fiber composite fiber cloth, including Following steps:
1. wire drawing, melts frit at full platinum crucible or platinum-substitute crucible, is then drawn into glass fibers by bushing Dimension precursor, in pulling process, one layer of wetting agent of glass fiber precursor surface-coated.
2. fiberglass surfacing processes, and glass fiber precursor step 1. obtained stops 0.1 s in surface conditioning agent ~20s completes surface and processes, the fiberglass surfacing after surface conditioning agent processes includes chemical active radical.
3. polyurethane is combined, by the most surface treated for step glass fibre through the aqueous solution of polyurethane, during stop Between be 2~10s, one layer of polyurethane coating of the surface of glass fibre coating, thus obtain polyurethane/glass fibre composite fibre. The thickness of polyurethane coating of fiberglass surfacing coating is 200 nanometers~10 microns.
4. twist thread pre-treatment, polyurethane/glass fibre composite fibre that step is 3. prepared is washed in clear water 10s~20s, to remove non-grafted polyurethane.
5. the polyurethane after step 4. being processed/glass fibre composite fibre is twisted resultant yarn, warping according to existing technique, is worn Warp, then weaving obtains polyurethane glass fiber composite fiber cloth.
Above-mentioned steps 1. in the composition of used wetting agent as follows: coupling agent 1 part~10 parts, lubricant 1 part~10 parts, ring Oxygen film former 1 part~20 parts, binding agent 2 parts~10 parts, 2 parts~10 parts of surfactant, 40 parts~70 parts of water.
As preferably, 1. step draws a diameter of 5 μm~50 μm of the individual glass fibers precursor obtained.
The aqueous solution that surface conditioning agent is silane coupler used by the process of above-mentioned steps 2. fiberglass surfacing, concentration is 1%~510%.
Selectable, described silane coupler is the silane coupler of monoamine, or the silane coupler of diamidogen, or It it is the silane coupler of triamine.
Step 2. through surface conditioning agent process after fiberglass surfacing on chemical active radical include amino and hydroxyl Base.
Complex fabric cloth prepared by the preparation method of a kind of polyurethane glass fiber composite fiber cloth as above.
The thickness of above-mentioned complex fabric cloth is 0.05mm~2mm.
The present invention has positive effect: the preparation method of the polyurethane glass fiber composite fiber cloth of (1) present invention is first Form polyurethane coating on the individual glass fibers precursor formed after frit wire drawing, obtain polyurethane/glass fibre multiple Condensating fiber, this composite fibre has the protection of polyurethane coating due to outer layer, can effectively prevent textile strand filoselle that precursor is twisted, Form lousiness, enhance the stiffness of textile strand, dispersibility and slipping.It may be said that polyurethane coating serves in traditional handicraft The filming function of the fractions of wetting agent used.
(2) owing to forming polyurethane coating on fiberglass surfacing, polyurethane coating has served filming function, therefore The wetting agent that preparation method of the present invention is used, compared with tradition wetting agent, decreases the shallow lake playing filming function in tradition wetting agent The compositions such as powder-oil preparation class.
(3) preparation technology of the present invention eliminates heat treatment step.In the wetting agent that traditional handicraft is used Due to containing compositions such as starch-oil preparation classes, by macromolecular material compound tenses such as glass-fiber-fabric and polyurethane, it is necessary to impregnated of poly-ammonia The glass-fiber-fabric of the macromolecular materials such as ester carries out high-temperature process, glass ability and macromolecule after being removed by the compositions such as starch-oil preparation class Material cladding success.And due to the fact that compositions such as not having starch-oil preparation class in wetting agent, it is not necessary to heat treatment step can be by poly- Urethane is at glass surface filming.
(4) further, owing to technique of the present invention is without heat treatment, therefore decrease product appearance color Aberration, the yield rate of product has a more substantial increase;Additionally product stability is high, toxicity is low, is with a wide range of applications.This The preparation method step of invention is simple, it is easy to accomplish large-scale production.
(5) with traditional, polyurethane is compounded on glass fabric thus obtains compared with the technique of complex fabric cloth, this In the individual glass fibers that invention is formed after polyurethane is compounded in frit wire drawing, obtained composite fibre can be prepared Ultra-thin fiber cloth.Individual glass fibers is quickly combined by polyurethane solutions, can be formed at fiberglass surfacing One layer of nano level polyurethane coating, its thickness only has 200 nanometers~10 microns, thus the fiber cloth prepared by this fibre bundle is thick Spend mental retardation as little as 0.05 millimeter, be highly suitable for electronics field and apply.
Detailed description of the invention
(embodiment 1)
The preparation method of the polyurethane glass fiber composite fiber cloth of the present embodiment comprises the following steps:
1. wire drawing.Being melted at full platinum crucible or platinum-substitute crucible by frit (is that e-glass marble exists in the present embodiment Melt at 1240 DEG C~1260 DEG C), then it is drawn into glass fiber precursor by platinum-rhodium alloy bushing.Individual glass fibers precursor A diameter of 5 μm~20 μm.In pulling process, individual glass fibers filament surfaces one layer of wetting agent of coating.
The composition of described wetting agent emulsion is as follows: coupling agent 1 part~10 parts, lubricant 1 part~10 parts, epoxy film former 1 Part~20 parts, binding agent 2 parts~10 parts, 2 parts~10 parts of surfactant, 40 parts~70 parts of water.In wetting agent, solids content is 30%~60%, combustible content is 5%~15%.
The composition of the wetting agent emulsion that the present embodiment is used is as follows: coupling agent 6 parts, lubricant 5 parts, epoxy film former 10 Part, binding agent 5 parts, 5 parts of surfactant, 69 parts of water.Wherein solids content is 31%, and combustible content is 11%.
In wetting agent emulsion, the diameter of latex particle is mainly distributed on 100~1000nm, latex particle in the present embodiment A diameter of 200~500nm.
Described coupling agent uses the silane coupler that the trade mark is A-1100 that union carbide corporation of the U.S. is produced, described Lubricant uses the lubricant that the trade mark is K-12 that OCF company of the U.S. is produced, and described epoxy film former uses The trade mark that BASF AG is produced is the epoxy resin of Glascol HN4, and binding agent uses Nanjing Rui Disen company and given birth to The polyvinyl alcohol gum resin that the trade mark is RL-1030 produced.Surfactant is the DOWFAX 2A1 resin that U.S. DOW produces.
2. fiberglass surfacing processes.Individual glass fibers precursor step 1. obtained stops in surface conditioning agent 0.1 s~20s, completes surface for 5s in the present embodiment and processes.Wrap on fiberglass surfacing after surface conditioning agent processes Include the chemical active radical based on hydroxyl and amino.
Described surface conditioning agent is the aqueous solution of silane coupler, and concentration is 1%~10%.Described silane coupler is monoamine Silane coupler, or the silane coupler of diamidogen, or the silane coupler of triamine.Typically there is 3-propyl group three second Epoxide silylamine (3-aminopropyl-triethoxysilane, CAS NO.919-30-2, hereinafter referred to as APS), 3- (methacryloxypropyl) propyl trimethoxy silicane (3-(Methacryloyloxy) propyl] trimethoxysilane, CAS NO. 2530-85-0, hereinafter referred to as MPA) and diethylenetriamine base propyl trimethoxy silicane ((3- Trimethoxysilylpropyl) diethylenetriamine, CAS NO. 35141-30-1, hereinafter referred to as DETA).
Surface conditioning agent used by the present embodiment is APS aqueous solution.
3. polyurethane is combined.By the most surface treated for step glass fibre through the aqueous solution of polyurethane, during stop Between be for 4s in 2~10s(the present embodiment);There is rapidly chemical reaction, glass fibers in the active group on glass surface and polyurethane One layer of polyurethane coating of surface coating of dimension, thus obtain polyurethane/glass fibre composite fibre.The thickness of polyurethane coating is 200 nanometers~10 microns.
Described polyurethane is aqueous polyurethane emulsion, in aqueous polyurethane the concentration of aqueous polyurethane emulsion be 10%~ 25%.The aqueous that the trade mark is JONCRYL-U4188 that aqueous polyurethane emulsion used by the present embodiment is produced by BASF AG is gathered Urethane emulsion, concentration is 35%.
4. twist thread pre-treatment.Polyurethane/glass fibre composite fibre that step is 3. prepared is being washed in clear water Wash 10~20s, to remove non-grafted polyurethane.Composite fibre after process directly can twist resultant yarn on equipment.
5. the polyurethane after step 4. being processed/glass fibre composite fibre is twisted resultant yarn, warping according to existing technique, is worn Warp, then weaving obtains polyurethane glass fiber composite fiber cloth.
Owing to forming polyurethane coating on the individual glass fibers precursor that the present embodiment is first formed after frit wire drawing, Obtaining polyurethane/glass fibre composite fibre, this composite fibre has the protection of polyurethane coating due to outer layer, can effectively prevent Textile strand filoselle that precursor is twisted, form lousiness, enhance the stiffness of textile strand, dispersibility and slipping.It may be said that poly-ammonia Ester coating serves the filming function of the fractions of wetting agent used, the infiltration that therefore the present embodiment is used in traditional handicraft Agent does not comprise the film forming components such as starch-oil preparation class.
Accordingly, owing to wetting agent not comprising the film forming components such as starch-oil preparation class, preparation technology eliminates at heat Reason step, decreases the aberration of product appearance color, and the yield rate of product has a more substantial increase.
Detect according to cloth standards of chromatic aberration, the aberration of the polyurethane glass fiber composite fiber cloth that the present embodiment prepares, survey The aberration obtaining complex fabric cloth is 5 grades.
(embodiment 2)
Remaining is same as in Example 1 for the preparation method of the polyurethane glass fiber composite fiber cloth of the present embodiment, difference Place is:
Step 1. in wetting agent emulsion a diameter of the 500~1000nm of latex particle.
Step 2. fiberglass surfacing processes the MPA aqueous solution using 2%, and the process time is 2s.
Detect the aberration of the polyurethane glass fiber composite fiber cloth that the present embodiment prepares according to cloth standards of chromatic aberration, record The aberration of complex fabric cloth is 5 grades.
(embodiment 3)
Remaining is same as in Example 1 for the preparation method of the polyurethane glass fiber composite fiber cloth of the present embodiment, difference Place is:
A diameter of 20 μm of the step 1. middle individual glass fibers precursor drawn~40 μm.
Step 2. fiberglass surfacing processes the DETA aqueous solution using 2%, and the process time is 1s.
Detect the aberration of the polyurethane glass fiber composite fiber cloth that the present embodiment prepares according to cloth standards of chromatic aberration, record The aberration of complex fabric cloth is 5 grades.
(comparative example 1)
The complex fabric cloth measuring embodiment 1 preparation respectively and the thickness of the complex fabric cloth prepared traditionally.
1, the polyurethane/glass fibre composite fibre step of embodiment 1 1. 4. prepared to step is on twisting equipment Twisting resultant yarn, twists with the fingers and twists with the fingers to for Z, and the twist is 35 twists/m.By the yarn of twisting number according to warp thread count No. 200-1000 (tex), single fiber Tie up diameter 5 μm~50 μm, end count 15-20 root/cm, roll up long 50m/ volume of looming weaving, use plain weave weave, prepared composite fibre The thickness of cloth is 0.2 mm.
2, traditionally, first the precursor that 1. step prepares twists resultant yarn on twisting equipment, twists with the fingers and twists with the fingers to for Z, twists with the fingers Degree is 35 twists/m.By the yarn of twisting number according to warp thread count 200-1000 (tex), single fiber diameter 5 μm~50 μm, end count 15-20 root/cm, roll up long 50m/ volume of looming weaving.The fiber cloth prepared, after 200 DEG C of high temperature above process, carries out surface chemistry Processing, be then combined with polyurethane, the thickness of the complex fabric cloth obtained after 90-95 DEG C of drying and shaping is 0.5 mm.
With traditional, polyurethane is compounded on glass fabric thus obtains compared with the technique of complex fabric cloth, the present invention In the individual glass fibers formed after polyurethane is compounded in frit wire drawing, one layer can be formed at fiberglass surfacing and receive The polyurethane coating of meter level, its thickness only has 200 nanometers~10 microns.If below a diameter of 10 μm obtained after selection wire drawing After 4. 2. glass fiber precursor process to step according to step, this fibre bundle the fiber cloth thickness prepared mental retardation as little as 0.05 Millimeter, is highly suitable for electronics field and applies.

Claims (5)

1. the preparation method of a polyurethane glass fiber composite fiber cloth, it is characterised in that comprise the following steps:
1. wire drawing, melts frit at full platinum crucible or platinum-substitute crucible, is then drawn into glass fibre by bushing former Silk, in pulling process, one layer of wetting agent of glass fiber precursor surface-coated, the individual glass fibers precursor that drawing obtains A diameter of 5 μm~50 μm;
2. fiberglass surfacing processes, and glass fiber precursor step 1. obtained stops 0.1 s~20s in surface conditioning agent Complete surface to process, the fiberglass surfacing after surface conditioning agent processes includes chemical active radical;
3. polyurethane is combined, and by the most surface treated for step glass fibre through the aqueous solution of polyurethane, the time of staying is 2 ~10s, one layer of polyurethane coating of surface coating of glass fibre, the thickness of polyurethane coating is 200 nanometers~10 microns, thus Obtain polyurethane/glass fibre composite fibre;
4. twist thread pre-treatment, carry out polyurethane/glass fibre composite fibre that step is 3. prepared in clear water washing 10s~ 20s, to remove non-grafted polyurethane;
5. the polyurethane after step 4. being processed/glass fibre composite fibre is twisted resultant yarn, warping according to existing technique, is passed, Then weaving obtains polyurethane glass fiber composite fiber cloth.
The preparation method of polyurethane glass fiber composite fiber cloth the most according to claim 1, it is characterised in that: step is 1. The composition of the wetting agent used by is as follows: coupling agent 1 part~10 parts, lubricant 1 part~10 parts, epoxy film former 1 part~20 parts, Binding agent 2 parts~10 parts, 2 parts~10 parts of surfactant, 40 parts~70 parts of water.
The preparation method of polyurethane glass fiber composite fiber cloth the most according to claim 1, it is characterised in that: step is 2. The aqueous solution that surface conditioning agent is silane coupler used by fiberglass surfacing process, concentration is 1%~10%.
The preparation method of polyurethane glass fiber composite fiber cloth the most according to claim 3, it is characterised in that: described silicon Alkane coupling agent is the silane coupler of monoamine, or the silane coupler of diamidogen, or the silane coupler of triamine.
The preparation method of polyurethane glass fiber composite fiber cloth the most according to claim 4, it is characterised in that: step is 2. The chemical active radical on fiberglass surfacing after surface conditioning agent processes includes amino and hydroxyl.
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CN102515504A (en) * 2011-12-08 2012-06-27 重庆国际复合材料有限公司 Multi-bushing plate merging wiredrawing technology and multi-bushing plate wiredrawing device employing it
CN102634906A (en) * 2012-05-04 2012-08-15 常州天马集团有限公司 High-intensity high-impact-resistant glass fiber cloth and preparation method thereof

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CN105274706A (en) 2016-01-27
CN105369437A (en) 2016-03-02

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