CN105261866B - Lightweight radio frequency connector - Google Patents
Lightweight radio frequency connector Download PDFInfo
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- CN105261866B CN105261866B CN201510752984.3A CN201510752984A CN105261866B CN 105261866 B CN105261866 B CN 105261866B CN 201510752984 A CN201510752984 A CN 201510752984A CN 105261866 B CN105261866 B CN 105261866B
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- shell
- flange
- radio frequency
- frequency connector
- lightweight radio
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Abstract
The present invention gives a kind of lightweight radio frequency connector, including inner wire, shell, gland and at least one insulation sleeve, the insulation sleeve and gland are all sleeved in shell, and inner wire is sleeved in the insulation sleeve;Shell is straight tube-like, and outer shell outer wall rear end is fixedly connected with first flange, second flange is fixedly connected with the middle part of outer shell outer wall.According to use environment requirement and succinct, reliable mentality of designing, carry out the overall construction design to connector, its primary structure part is shell, gland, insulator, inner wire composition, structure type is that insulator fixes inner wire, it is press-fitted by gland interference and insulator is fixed in shell, structure type has the characteristics of simple and reliable, stationarity is good.And this lightweight radio frequency connector is fixed using two flanges, the technical problem that middle connector is easily broken in harsh force environment use compared with prior art, strengthen the intensity of this lightweight radio frequency connector, reduce the situation of chain rupture when this lightweight radio frequency connector uses.
Description
Technical field
The present invention relates to a kind of radio frequency connector, particularly a kind of lightweight radio frequency connector.
Background technology
With the development of science and technology, Military Electronic Equipment increasingly minimize, integrated and modularization, China it is newest
The low profile antenna unit and reflecting plate spacing of the gap-filler radar of system are small, and connector need to realize penetrating for antenna element and feed system
The connection of frequency signal, it should also turn into the bearing substrate of the antenna surface of emission;In the prior art, connector can have strength character
It is required that the radio-frequency channel of harsh force environment or the requirement of strict loss of weight can not be applied to, newest state's house ornamentation at this stage can not be met
The requirement of standby particularly airborne, spaceborne equipment, conventional radio frequency (RF) coaxial connector can not meet this new advanced whole machine installation
It is required that.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of lightweight radio frequency connector simple in construction, intensive properties is high.
In order to solve the above technical problems, the invention provides a kind of lightweight radio frequency connector, including inner wire, shell, pressure
Set and at least one insulation sleeve, the insulation sleeve and gland are all sleeved in shell, and inner wire is sleeved in the insulation sleeve;
Shell is straight tube-like, and outer shell outer wall rear end is fixedly connected with first flange, and the is fixedly connected with the middle part of outer shell outer wall
Two flanges.
According to use environment requirement and succinct, reliable mentality of designing, the overall construction design to connector is carried out, it is led
Wanting constitutional detail, structure type is that insulator fixes inner wire, passes through gland mistake for shell, gland, insulator, inner wire composition
Insulator is fixed in shell by press-fitting of being full of, and structure type has the characteristics of simple and reliable, stationarity is good.
And this lightweight radio frequency connector is fixed using two flanges, middle connector is in harsh force environment compared with prior art
The technical problem being easily broken in use, strengthen the intensity of this lightweight radio frequency connector, reduce this lightweight radio frequency connector
The situation of chain rupture during use.
The first flange of this lightweight radio frequency connector is special-shaped flange, and second flange is holes rhombus flange;Using so
Structure after, second flange is holes rhombus flange, and use antisymmetric structure, the situation of bonding strength can not lost
Lower mitigation weight, similarly, first flange top stress can also mitigate weight in the case where not losing bonding strength.
And when installing and using, multiple lightweight radio frequency connectors are installed using mode straggly, four this lightweights are selected to penetrate
Frequency connector is that one group of Central Symmetry is distributed, and this mounting means, which not only improves, to be avoided installing caused stress secundly, is made
Stress is dispersed, is also beneficial to the integrally-built reliability of complete machine.
Technique fillet is provided between the first flange front end face and outer shell outer wall of this lightweight radio frequency connector, after second flange
Technique fillet also is provided between end face and outer shell outer wall;After such structure, gone out by simulation analysis in structure and be easiest to
By the position destroyed and carry out finishing optimizing for structure, technique fillet is added at shell dangerouse cross-section (can play reinforcement
The effect of muscle), to increase connector shell intensity.
The shell of this lightweight radio frequency connector uses extra super duralumin alloy material, and the density of material is 2.7g/cm3;Employ
The minimum extra super duralumin alloy material of proportion, as connector shell new material, through groping, testing, large-scale application, show that this is super
Duralumin, hard alumin ium alloy material is the excellent material for harsh force environment or strict loss of weight requirement, and the application of extra super duralumin alloy material solves
Determine loss of weight requirement, reached the purpose of lightweight, product weight is mitigated to about the 1/3 of like product.
The second flange of this lightweight radio frequency connector to the distance of outer casing back is assumed to be L, and the length of shell is assumed to be H,
Following ratio should be met:
L:H=(4.0~4.5):(7.0~7.3).
After such structure, this lightweight radio frequency connector is assumed to be L in the distance of second flange to outer casing back, outside
The length of shell is assumed to be H, L:H=(4.0~4.5):(7.0~7.3), this lightweight radio frequency company can be increased after meeting aforementioned proportion
Device anti-torsional strength is connect, in Materials Yield Limit safety coefficient within a predetermined range, fully meets the high intensity requirement of needs.
Brief description of the drawings
Fig. 1 is the structural representation of this lightweight radio frequency connector embodiment one.
Fig. 2 is Fig. 1 right view.
Fig. 3 is Fig. 1 left view.
Fig. 4 is the structural representation of the shell of this lightweight radio frequency connector embodiment one.
Fig. 5 is the structural representation of the inner wire of this lightweight radio frequency connector embodiment one.
Fig. 6 is the use state figure of this lightweight radio frequency connector example IV.
Embodiment
Embodiment one
As shown in Fig. 1 to 5
This lightweight radio frequency connector includes inner wire 3, shell 1, gland 2 and two insulation sleeves.
Shell 1 is straight tube-like, and the outer wall rear end of shell 1 is outward extended with first flange 11, and first flange 11 is special-shaped flange,
Technique fillet 13 is provided between the front end face of first flange 11 and the outer wall of shell 1, second flange is outward extended with the middle part of the outer wall of shell 1
12, technique fillet 14 also is provided between the rear end face of second flange 12 and the outer wall of shell 1, second flange 12 is holes rhombus flange,
Second flange 12 to the distance of the rear end of shell 1 is assumed to be L, and L distance is 80mm, and the length of shell 1 is assumed to be H, and H length is
146mm, meet following ratio:L:H=4.0:7.3;
Four sections of shoulder holes are provided with shell 1, it is followed successively by first stage hole 15, second-order sector hole the 16, the 3rd from rear to preceding
Stage hole 17 and fourth order sector hole 18, the aperture of second-order sector hole 16 be respectively smaller than aperture and the phase III in first stage hole 15
The aperture in hole 17, gland 2 are sleeved on the first stage of shell 1 in hole 15, and shell 1 uses extra super duralumin alloy material, and the material is close
Spend for 2.7g/cm3。
Inner wire 3 is loaded in three sections of shoulder holes in shell 1, and inner wire 3 is three sections of stepped axles, its from it is rear to preceding according to
Secondary is first stage axle 31, second stage axle 32 and phase III axle 33, and the diameter of second stage axle 32 is respectively greater than the 3rd rank
The section diameter of axle 33 and the diameter of first stage axle 31, the front end face of three stage axles 33 are provided with the jack coordinated with external connection head
34。
Two insulation sleeves are the first insulation sleeve 4 and the second supports insulative set 5 respectively, and the rear wall of the first insulation sleeve 4 is provided with outer
Bulge loop 41, the first insulation sleeve 4 are sleeved in 1 phase III of shell hole 17, and the outer bulge loop 41 of the first insulation sleeve 4 is resisted against the 3rd rank
On the rear end face of sector hole 17, the phase III axle 33 of inner wire 3 is sleeved in the first insulation sleeve 4, and the second supports insulative covers 5 front ends
It is resisted against on the rear end face of the second stage axle 32 of inner wire 3, the second supports insulative covers 5 rear ends and is resisted against on the front end face of gland 2, interior
Do not contacted between conductor 3 and shell 1 and gland 2.
In use, the first flange 11 and second flange 12 of this lightweight radio frequency connector are separately mounted on two installing plates,
(i.e. the part of second flange 12 to the rear end of shell 1) supporting section (axial compression requirement between first flange 11 and second flange 12
350N min, radially by torsion 6Nm min), under normal temperature, dead load, this lightweight radio frequency connector part of the force is divided
Analysis, takes dangerouse cross-section to be calculated, according to pressure calculation formula:F is dangerouse cross-section area;
Calculate at this lightweight radio frequency connector dangerouse cross-section by maximum pressure σmaxFor 22.5MPa;
Known this lightweight radio frequency connector shell 1 material extra super duralumin alloy axial compression resistance yield limit σ0.2It is minimum
500MPa,
σmaxMuch smaller than σ0.2;
According to torsion calculation formula:
Torsion Section modulus:
According to calculate at this lightweight radio frequency connector dangerouse cross-section by maximum twist intensity τmaxFor 159MPa;
Known this lightweight radio frequency connector shell 1 antitorque yield limit τ of material 7A09 radial directions allowable0.3For 300Mpa;
τmax< τ0.3, and meet and make this lightweight radio frequency connector by torsional strength τmaxIn Materials Yield Limit τ0.3Safety system
In the range of number 1.5~2.
By strength check, the high intensity requirement of user's needs is fully met.
In order to further confirm that the state of strength of connector shell 1, ANSYS finite elements are carried out to this lightweight radio frequency connector
Analysis software carries out simulating, verifying, and stress section is carried out into extension length analysis.
Simulation result shows that the material selection of shell 1 and structure design meet to require, by emulation, we also analyze knot
The position of destruction is most susceptible in structure and finish the optimization of structure, technique fillet is added at the dangerouse cross-section of shell 1, can
To increase the intensity of connector shell 1.
Embodiment two
The present embodiment differs only in implementation one:L distance can also be 90mm, and H length is 140mm, L:H
=4.5:7.0.
Embodiment three
The present embodiment differs only in implementation one:L distance can also be 84mm, and H length is 144mm, L:H
=4.2:7.2.
Example IV
As shown in Figure 6
When installing and using, eight lightweight radio frequency connectors 6 ' are installed using mode straggly, every four lightweight radio frequency connectors
6 ' be one group and Central Symmetry is distributed, and this mounting means, which not only improves, to be avoided installing caused stress secundly, makes stress
It is dispersed, it is also beneficial to the integrally-built reliability of complete machine.
Above-mentioned extra super duralumin alloy material is commercially available material, though the extra super duralumin alloy material that trade mark 7A09, state are T6
Right density is small, but intensity is high, and its compression strength is more than 500MPa, and more than conventional 316L stainless steel materials, (compression strength is about
480MPa), verified through lot of experiments, it is reachable using the connector of new material pressure-resistant reachable more than the 1000N in its axial direction, its resistance to moment of torsion
10N·m。
Above-described is only four kinds of embodiments of the present invention, it is noted that for one of ordinary skill in the art
For, under the premise without departing from the principles of the invention, some variations and modifications can also be made, these also should be regarded as belonging to this hair
Bright protection domain.
Claims (1)
1. a kind of lightweight radio frequency connector, including inner wire, shell, gland and at least one insulation sleeve, the insulation sleeve and pressure
Set is all sleeved in shell, and inner wire is sleeved in the insulation sleeve, it is characterized in that:
Shell is straight tube-like, and outer shell outer wall rear end is outward extended with first flange, the second method is outward extended with the middle part of outer shell outer wall
It is blue;
Described first flange is special-shaped flange, and second flange is holes rhombus flange;
Technique fillet is provided between first flange front end face and outer shell outer wall, is also set between second flange rear end face and outer shell outer wall
There is technique fillet;
Shell uses extra super duralumin alloy material, and the density of material is 2.7g/cm3 ;
Second flange to the distance of outer casing back is assumed to be L, and the length of shell is assumed to be H, it should meets following ratio:
L:H=(4.0~4.5):(7.0~7.3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510752984.3A CN105261866B (en) | 2015-11-06 | 2015-11-06 | Lightweight radio frequency connector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510752984.3A CN105261866B (en) | 2015-11-06 | 2015-11-06 | Lightweight radio frequency connector |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105261866A CN105261866A (en) | 2016-01-20 |
CN105261866B true CN105261866B (en) | 2018-01-02 |
Family
ID=55101431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510752984.3A Active CN105261866B (en) | 2015-11-06 | 2015-11-06 | Lightweight radio frequency connector |
Country Status (1)
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CN (1) | CN105261866B (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100347041B1 (en) * | 2000-05-24 | 2002-08-03 | 엘지전자주식회사 | Memory connector |
CN200969461Y (en) * | 2006-11-10 | 2007-10-31 | 中兴通讯股份有限公司 | N-type blind insertion RF connector |
CN202534853U (en) * | 2012-01-19 | 2012-11-14 | 合肥超海微波电子有限公司 | Low-cost radio-frequency connector used for cavity power divider |
CN203351905U (en) * | 2013-07-19 | 2013-12-18 | 西安电力电子技术研究所 | High voltage and heavy current resistant coaxial connector |
CN205104656U (en) * | 2015-11-06 | 2016-03-23 | 中国电子科技集团公司第四十研究所 | Light radio frequency connector |
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2015
- 2015-11-06 CN CN201510752984.3A patent/CN105261866B/en active Active
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