CN105252279A - Whole process integrated production line for photovoltaic welding strip - Google Patents
Whole process integrated production line for photovoltaic welding strip Download PDFInfo
- Publication number
- CN105252279A CN105252279A CN201510812582.8A CN201510812582A CN105252279A CN 105252279 A CN105252279 A CN 105252279A CN 201510812582 A CN201510812582 A CN 201510812582A CN 105252279 A CN105252279 A CN 105252279A
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- CN
- China
- Prior art keywords
- potentiometer
- photovoltaic welding
- production line
- angular transducer
- shaft
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to a whole process integrated production line for a photovoltaic welding strip. The whole process integrated production line comprises a calender, a tin-plating machine and a reeling machine and is characterized in that a first potentiometer is mounted between the calender and the tin-plating machine; a buffer rack is mounted between the tin-plating machine and the reeling machine; a second potentiometer is mounted on the buffer rack; the first potentiometer and the second potentiometer are potentiometers with the same structures; each potentiometer comprises a servo motor mounted on a motor fixing plate; a tension rod hooping shaft is mounted on the output shaft of each servo motor; each tension rod hooping shaft is connected with one of a tension rod; a tension wheel is arranged at the other end of each tension rod; an angle sensor fixing seat is mounted on each motor fixing plate; and an angle sensor used for monitoring the rotating angle of the corresponding tension rod hooping shaft is arranged on each angle sensor fixing seat. According to the invention, three conventional processes of the photovoltaic welding strip are integrated, all actions for processing a raw material into a finished photovoltaic welding strip can be completed on the production line provided by the invention, and material transfer in a photovoltaic welding strip production process is simplified greatly.
Description
Technical field
The present invention relates to the production line that the full operation of a kind of photovoltaic welding belt is integrated, the full operation integrated production line of the efficient easily photovoltaic welding belt of especially a kind of one-stop realization from raw material to finished product.
Background technology
In current photovoltaic welding belt manufacturing, production technology is of a great variety, but can comprise several large operations such as copper strips is shaping, copper strips softening, solder-coated, take-up on the whole.Wherein, copper strips moulding process mainly contains and cuts and copper wire compacting two large classes; Copper strips softening process mainly contains the annealing of duct type heating furnace and the large class of current annealing two; Solder-coated technique mainly contains at a slow speed coating and the large class of high speed air knife shaping two naturally.The photovoltaic welding belt production process main with simple marginal data existing market and main technique, specifically as shown in table 1.
Table 1
Domestic photovoltaic welding belt production technology majority is the selection of above-mentioned three large operations and simple sequence, and have part producer only may process wherein certain one or a few procedure, generally production process is many, and material cycling is complicated, and employee work intensity is high.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of photovoltaic welding belt production line that full operation is integrated is provided, incorporate the large operation of existing photovoltaic welding belt three, the whole processing actions of photovoltaic welding belt from raw material to finished product can be completed on this production line, greatly simplify the material cycling in photovoltaic welding belt production process.
According to technical scheme provided by the invention, the production line that the full operation of a kind of photovoltaic welding belt is integrated, comprise calender, tin machine and admission machine, feature is: between described calender and tin machine, install the first potentiometer, between tin machine and admission machine, bumper bracket is installed, bumper bracket is installed the second potentiometer.
Further, described first potentiometer adopts mutually isostructural potentiometer with the second potentiometer, potentiometer comprises the servomotor be arranged on motor fixing plate, on the output shaft of servomotor, axle held tightly by installation tension bar, tension rail is held axle tightly and is connected with one end of tension rail, and the other end of tension rail arranges straining pulley; On described motor fixing plate, setting angle sensor holder, angular transducer holder is arranged the angular transducer holding axle rotational angle for monitoring tension rail tightly.
Further, described angular transducer and angular transducer are installed and are coupling, and angular transducer installation shaft is arranged on the shaft end that axle held tightly by tension rail.
The production line that the full operation of photovoltaic welding belt of the present invention is integrated, preferably and incorporate three large operations, the whole processing actions of photovoltaic welding belt from raw material to finished product can be completed, greatly simplify the material cycling in photovoltaic welding belt production process, simultaneously also because time processing is shaping, production technology uniformity is high, and product quality is more stable than traditional multistage manufacturing.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of production line of the present invention.
Fig. 2 is the structural representation of described potentiometer.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Fig. 1 ~ Fig. 2: as described in the production line integrated of the full operation of photovoltaic welding belt comprises calender 1, tin machine 2, admission machine 3, first potentiometer 4, bumper bracket 5, second potentiometer 6, copper strips 7, servomotor 8, motor fixing plate 9, angular transducer holder 10, tension rail hold axle 11, tension rail 12, straining pulley 13, angular transducer 14, angular transducer installation shaft 15 etc. tightly.
As shown in Figure 1, the present invention includes calender 1, tin machine 2 and admission machine 3, the first potentiometer 4 is installed between calender 1 and tin machine 2, bumper bracket 5 is installed between tin machine 2 and admission machine 3, bumper bracket 5 is installed the second potentiometer 6.The present invention preferably and incorporate three large operations, copper strips 7 is successively through calender 1, first potentiometer 4, tin machine 2, bumper bracket 5 and admission machine 3, only need can complete the whole processing actions of photovoltaic welding belt from raw material to finished product a computer interface operation, greatly simplifie the material cycling in photovoltaic welding belt production process, simultaneously also because time processing is shaping, production technology uniformity is high, and product quality is more stable than traditional multistage manufacturing.
Described first potentiometer 4 adopts mutually isostructural potentiometer with the second potentiometer 6, specifically as shown in Figure 2, potentiometer comprises the servomotor 8 be arranged on motor fixing plate 9, on the output shaft of servomotor 8, axle 11 held tightly by installation tension bar, tension rail is held axle 11 tightly and is connected with one end of tension rail 12, and the other end of tension rail 12 arranges straining pulley 13; Setting angle sensor holder 10 on described motor fixing plate 9, angular transducer holder 10 is arranged angular transducer 14, angular transducer 14 is connected with angular transducer installation shaft 15, and angular transducer installation shaft 15 is arranged on the shaft end that axle 11 held tightly by tension rail.The present invention monitors the linear velocity of copper strips 7 by the first potentiometer 4 and the second potentiometer 6, and convert thereof into the corresponding signal of telecommunication, control system Received signal strength, the dynamic rotary speed of corresponding servomotor is promoted or reduced, thus realize speed sync, and then realize copper strips compacting, softening and be coated with the synchronization production model of tin.
Operation principle of the present invention: when the linear velocity of copper strips improves, copper strips tension force improves, the straining pulley position of potentiometer is caused to be raised, while straining pulley is raised, can feed back a signal of telecommunication to controller, controller is according to the signal of telecommunication received, make the judgement that speed reduces or improves, and sending the corresponding signal of telecommunication to the control and drive system of servomotor, driver receives the running speed that this signal can improve or reduce servomotor, thus realizes speed sync.When the linear velocity of copper strips reduces, copper strips tension force diminishes, the straining pulley position of potentiometer is caused to reduce, while straining pulley reduces, can feed back a signal of telecommunication to controller, controller is according to the signal of telecommunication received, make the judgement that speed reduces or improves, and sending the corresponding signal of telecommunication to the control and drive system of servomotor, driver receives the running speed that this signal can improve or reduce servomotor, thus realizes speed sync.
Claims (3)
1. the production line of the full operation integration of photovoltaic welding belt, comprise calender (1), tin machine (2) and admission machine (3), it is characterized in that: the first potentiometer (4) is installed between described calender (1) and tin machine (2), bumper bracket (5) is installed, upper installation second potentiometer (6) of bumper bracket (5) between tin machine (2) and admission machine (3).
2. the production line of the full operation integration of photovoltaic welding belt as claimed in claim 1, it is characterized in that: described first potentiometer (4) adopts mutually isostructural potentiometer with the second potentiometer (6), potentiometer comprises the servomotor (8) be arranged on motor fixing plate (9), on the output shaft of servomotor (8), axle (11) held tightly by installation tension bar, tension rail is held axle (11) tightly and is connected with one end of tension rail (12), and the other end of tension rail (12) arranges straining pulley (13); At the upper setting angle sensor holder (10) of described motor fixing plate (9), angular transducer holder (10) is upper arranges the angular transducer (14) holding axle (11) rotational angle for monitoring tension rail tightly.
3. the production line of the full operation integration of photovoltaic welding belt as claimed in claim 2, it is characterized in that: described angular transducer (14) is connected with angular transducer installation shaft (15), angular transducer installation shaft (15) is arranged on the shaft end that axle (11) held tightly by tension rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812582.8A CN105252279A (en) | 2015-11-20 | 2015-11-20 | Whole process integrated production line for photovoltaic welding strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812582.8A CN105252279A (en) | 2015-11-20 | 2015-11-20 | Whole process integrated production line for photovoltaic welding strip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105252279A true CN105252279A (en) | 2016-01-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510812582.8A Pending CN105252279A (en) | 2015-11-20 | 2015-11-20 | Whole process integrated production line for photovoltaic welding strip |
Country Status (1)
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| CN (1) | CN105252279A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180253A (en) * | 2016-08-29 | 2016-12-07 | 江苏优轧机械有限公司 | A kind of convergent belt prolongs pressing production line |
| CN110314931A (en) * | 2019-07-17 | 2019-10-11 | 姹や寒 | A kind of copper strips homo genizing annelaing rolling mill practice |
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| JPH0639661A (en) * | 1992-07-23 | 1994-02-15 | Komoda Kogyo:Kk | Automatic prefabricated piping machining system and its equipment |
| WO2006029180A1 (en) * | 2004-09-07 | 2006-03-16 | Sunnen Products Company | Honing feed system having full control of feed force, rate, and position and method of the same |
| US20090320263A1 (en) * | 2008-06-26 | 2009-12-31 | Richard Gerard Potje | Methods and systems for manufacturing an axle |
| CN202028818U (en) * | 2011-03-01 | 2011-11-09 | 苏州宇邦新型材料有限公司 | Pulling force control system of material cutting machine of welding strip for welding photovoltaic modules |
| CN102383084A (en) * | 2011-11-03 | 2012-03-21 | 江苏太阳光伏科技有限公司 | Production system and production method of extremely-soft tin-coated welding strip |
| CN202499607U (en) * | 2011-12-16 | 2012-10-24 | 苏州宇邦新型材料有限公司 | Tension control mechanism of welding strip winding machine |
| CN102965607A (en) * | 2012-11-26 | 2013-03-13 | 江苏太阳光伏科技有限公司 | Clean and pollution-free ultra-soft tin-coated welding strip production system |
| CN103157659A (en) * | 2011-12-10 | 2013-06-19 | 西北机器有限公司 | Micro-foil belt rubbing mill |
| CN203728320U (en) * | 2013-12-23 | 2014-07-23 | 江阴亿欣新材料科技有限公司 | Tension adjusting device of winding tensioner |
| CN205237525U (en) * | 2015-11-20 | 2016-05-18 | 无锡市斯威克科技有限公司 | Production line of full process integration of photovoltaic solder strip |
-
2015
- 2015-11-20 CN CN201510812582.8A patent/CN105252279A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0639661A (en) * | 1992-07-23 | 1994-02-15 | Komoda Kogyo:Kk | Automatic prefabricated piping machining system and its equipment |
| WO2006029180A1 (en) * | 2004-09-07 | 2006-03-16 | Sunnen Products Company | Honing feed system having full control of feed force, rate, and position and method of the same |
| US20090320263A1 (en) * | 2008-06-26 | 2009-12-31 | Richard Gerard Potje | Methods and systems for manufacturing an axle |
| CN202028818U (en) * | 2011-03-01 | 2011-11-09 | 苏州宇邦新型材料有限公司 | Pulling force control system of material cutting machine of welding strip for welding photovoltaic modules |
| CN102383084A (en) * | 2011-11-03 | 2012-03-21 | 江苏太阳光伏科技有限公司 | Production system and production method of extremely-soft tin-coated welding strip |
| CN103157659A (en) * | 2011-12-10 | 2013-06-19 | 西北机器有限公司 | Micro-foil belt rubbing mill |
| CN202499607U (en) * | 2011-12-16 | 2012-10-24 | 苏州宇邦新型材料有限公司 | Tension control mechanism of welding strip winding machine |
| CN102965607A (en) * | 2012-11-26 | 2013-03-13 | 江苏太阳光伏科技有限公司 | Clean and pollution-free ultra-soft tin-coated welding strip production system |
| CN203728320U (en) * | 2013-12-23 | 2014-07-23 | 江阴亿欣新材料科技有限公司 | Tension adjusting device of winding tensioner |
| CN205237525U (en) * | 2015-11-20 | 2016-05-18 | 无锡市斯威克科技有限公司 | Production line of full process integration of photovoltaic solder strip |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180253A (en) * | 2016-08-29 | 2016-12-07 | 江苏优轧机械有限公司 | A kind of convergent belt prolongs pressing production line |
| CN106180253B (en) * | 2016-08-29 | 2017-12-05 | 江苏优轧机械有限公司 | A kind of convergent belt prolongs pressing production line |
| CN110314931A (en) * | 2019-07-17 | 2019-10-11 | 姹や寒 | A kind of copper strips homo genizing annelaing rolling mill practice |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160120 |