CN105251897B - The flaring die and its processing technology of a kind of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously - Google Patents
The flaring die and its processing technology of a kind of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously Download PDFInfo
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- CN105251897B CN105251897B CN201510862375.3A CN201510862375A CN105251897B CN 105251897 B CN105251897 B CN 105251897B CN 201510862375 A CN201510862375 A CN 201510862375A CN 105251897 B CN105251897 B CN 105251897B
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Abstract
The invention discloses a kind of flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously, including upper mould and lower mould, upper mould includes cope plate, upper padding plate and the upper mounted plate being fastenedly connected successively from top to bottom；The middle both sides of upper mounted plate are respectively equipped with mould in an enlarging, upper mould and are additionally provided with loading and unloading material mechanism；Lower mould includes bottom plate, lower bolster and the lower template being fastenedly connected successively from top to bottom；The bosom both sides of bottom plate are respectively equipped with mould under an enlarging, lower mould and are additionally provided with lower shedding mechanism；Stopping means is provided between upper mould and lower mould；Enlarging station in the enlarging of the same side under mould and enlarging between mould for a product.The present invention can a flare formation two pieces product, and the face shaping of product is regular, die life is long, machining accuracy is high, effectively reduces the labor intensity of workman, simultaneously, two procedures are optimized for a procedure, the process time of product is shortened, productive temp is greatly promoted, production cost is reduced.
Description
Technical field
The invention belongs to machining equipment field, a kind of enlarging simultaneously of automobile front axle sleeve pipe two pieces two ends is specifically related to
Flaring die.
Background technology
Automobile front axle sleeve pipe is automobile front axle assembly strength member, and its two ends is welded with collar head, sleeve pipe enlarging internal diameter
Size and the axiality of two ends endoporus can all directly affect the quality of welding, and have influence on the fatigue strength and vapour of automobile front axle
Car traveling in ride comfort, pass through property, reliability etc..It is once one work of an enlarging by flaring die mentality of designing traditional at present
Part, and be the endoporus of first enlarging workpiece one end, then again turns around workpiece the other end of endoporus of enlarging（Because upper and lower two
End enlarging simultaneously, product is bonded in enlarging on mould sometimes, causes feeding difficult）, so enlarging two ends endoporus, workpiece in two times
The axiality of two ends endoporus is poor, and low production efficiency, and production cost is high, labor strength height etc..Therefore can separately it ward off
Small stream footpath designs and produces out a set of mould for being different from former scheme, can more preferably ensure the technical requirements of product, can once complete again
The processing and fabricating of two pieces workpiece, and be the processing simultaneously of product upper/lower terminalSo as to improve production efficiency, reduction is produced into
This, reduces labor strength etc..
The content of the invention
It is an object of the invention to optimize the deficiency of existing production technology, adapting to real needs, there is provided a kind of automobile front axle
The flaring die of sleeve pipe two pieces two ends enlarging simultaneously.
In order to realize the purpose of the present invention, the technical solution adopted by the present invention is：
A kind of flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously, including upper mould and lower mould,
The upper mould includes cope plate, upper padding plate and the upper mounted plate being fastenedly connected successively from top to bottom；
The middle both sides of fixed plate are respectively equipped with mould in an enlarging, the upper mould and are additionally provided with loading and unloading material machine
Structure；
The lower mould includes bottom plate, lower bolster and the lower template being fastenedly connected successively from top to bottom；The lower fixation
The bosom both sides of plate are respectively equipped with mould under an enlarging, the lower mould and are additionally provided with lower shedding mechanism；
Stopping means is provided between the upper mould and lower mould；
Enlarging station in the enlarging of described the same side under mould and enlarging between mould for a product.
The die head of mould is respectively classified into three sections under mould and enlarging in the enlarging, is enlarging leading portion, enlarging stage casing and expansion respectively
Mouth back segment, enlarging leading portion forms enlarging positioning ladder with enlarging stage casing, and enlarging leading portion is smaller than enlarging stage casing diameter, enlarging back segment
It is smaller than enlarging stage casing diameter, and the equal length of each flared section.
Enlarging leading portion is than the enlarging stage casing small 0.2mm of diameter, and enlarging back segment is than the enlarging stage casing small 0.5mm of diameter, and each enlarging
The enlarging length of section is 9mm.
The loading and unloading material mechanism includes loading and unloading material plate, discharging spring and limited block, and the loading and unloading material plate is arranged on fixation
The lower section of plate, provided with six limited blocks between loading and unloading material plate and upper mounted plate, upper padding plate centre and surrounding are uniformly provided with eight and unloaded
The middle via of material spring, discharging spring and upper mounted plate is slidably connected.
The lower shedding mechanism includes lower stripper and push rod, and the top of the bottom plate is provided with lower stripper, under unload
The mould body of flitch and mould under enlarging is slidably connected, and the lower surface of lower stripper is provided with push rod, push rod and bottom plate, lower bolster and
The middle via of lower template is slidably connected.
The stopping means includes upper limit bar and lower limit bar, and upper limit bar is bolted in the middle of cope plate
Both sides, lower limit bar is bolted on the both sides in the middle of lower template, and the upper limit bar and lower limit bar of the same side are mutually limited
Position.
Guide pillar guide sleeve structure is provided between mould and lower mould on described, the guide pin bushing is connected by interference fit with cope plate
Connect, the guide pillar is connected by interference fit with lower template, and the guide pin bushing and guide pillar of the same side are slidably connected.
The double-faced clearance of guide pillar and guide pin bushing is 0.14~0.16mm.
The beneficial effects of the present invention are：
1. the present invention can a flare formation two pieces product, and the face shaping of product is regular, and die life is long, plus
Work precision is high, effectively reduces the labor intensity of workman.
2. two procedures are optimized for into a procedure, the process time of product is shortened, productive temp is greatly promoted, reduced
Production cost.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the overlooking the structure diagram of the lower mould of the present invention；
Fig. 3 is the structural representation of automobile front axle sleeve pipe；
Fig. 4 is the structural representation of mould in enlarging；
In figure, cope plate 1, upper padding plate 2, upper mounted plate 3, guide pin bushing 4, limited block 5, discharging spring 6, loading and unloading material plate 7, enlarging
Mould 10 under upper mould 8, upper limit bar 9, enlarging, guide pillar 11, lower stripper 12, lower limit bar 13, bottom plate 14, lower bolster 15,
Push rod 16, lower template 17.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples：
Embodiment：Referring to Fig. 1-Fig. 4.
A kind of flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously, including upper mould and lower mould,
The upper mould includes cope plate 1, upper padding plate 2 and the upper mounted plate 3 being fastenedly connected successively from top to bottom；
The middle both sides of fixed plate 3 are respectively equipped with mould 8 in an enlarging, the upper mould and are additionally provided with loading and unloading material machine
Structure；
The lower mould includes bottom plate 14, lower bolster 15 and the lower template 17 being fastenedly connected successively from top to bottom；It is described
The bosom both sides of bottom plate 14 are respectively equipped with mould 10 under an enlarging, the lower mould and are additionally provided with lower shedding mechanism；
Stopping means is provided between the upper mould and lower mould；
Enlarging station in the enlarging of described the same side under mould 8 and enlarging between mould 10 for a product.
The die head of mould 10 is respectively classified into three sections under mould 8 and enlarging in the enlarging, is enlarging leading portion, expansion respectively from top to bottom
Mouth stage casing and enlarging back segment, enlarging leading portion form enlarging positioning ladder with enlarging stage casing, and enlarging leading portion is smaller than enlarging stage casing diameter
0.2mm, enlarging back segment is reduced to each enlarging than the enlarging stage casing small 0.5mm of diameter, and by effective enlarging length of mould in enlarging 8
The enlarging length of section is 9mm.Thus equivalent to enlarging has been carried out to product, secondary (i.e. enlarging leading portion first carries out pre- to product
Enlarging, then enlarging stage casing is again to the whole enlarging of product progress), so as to reduce mould stripping force, product is not bound in enlarging
On mould 8.
The loading and unloading material mechanism includes loading and unloading material plate 7, discharging spring 6 and limited block 5, and the loading and unloading material plate 7 is arranged on
The lower section of fixed plate 3, provided with six limited blocks 5 between loading and unloading material plate 7 and upper mounted plate 3, the centre of upper padding plate 2 and surrounding are uniformly set
There are eight discharging springs 6, the middle via of discharging spring 6 and upper mounted plate 3 is slidably connected, by setting discharging spring 6 may be used also
The compressive strain of loading and unloading material plate 7 is prevented, and upper mounted plate 3 and upper padding plate 2 are equipped with the hole that eight Φ 42 place discharging spring 6, this
Sample can both make mold close height reduction, discharging spring 6 is had enough stripping forces again.
The lower shedding mechanism includes lower stripper 12 and push rod 16, and the top of the bottom plate 14 is provided with lower stripper
12, the mould body of lower stripper 12 and mould under enlarging 10 is slidably connected, and the lower surface of lower stripper 12 is provided with push rod 16, push rod 16 with
The middle via of bottom plate 14, lower bolster 15 and lower template 17 is slidably connected.
The stopping means includes upper limit bar 9 and lower limit bar 13, and upper limit bar 9 is bolted on cope plate 1
Middle both sides, lower limit bar 13 is bolted on the both sides in the middle of lower template 17, the upper limit bar 9 and lower limit of the same side
Position bar 13 is mutually spacing.Product so can further be prevented in enlarging, will be produced because the master cylinder pressure of hydraulic press is excessive
Product compressive strain, makes product chamfering unilateral.
Guide pillar guide sleeve structure is provided between mould and lower mould on described, the guide pin bushing 4 passes through interference fit and cope plate 1
Connection, the guide pillar 11 is connected by interference fit with lower template 19, and the guide pin bushing 4 and guide pillar 11 of the same side are slidably connected.
The double-faced clearance of guide pillar 11 and guide pin bushing 4 is 0.14~0.16mm.
Loading and unloading material plate 7 and lower stripper 12 select mold materials T10A, and quenching hardness is HRC45-50, so improve
The intensity of stripper 7 and lower stripper 12, so as to prevent loading and unloading material plate 7 and lower stripper 12 from deforming.
The procedure of processing and principle of the present invention is summarized as follows：
1st step：The flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously is arranged on single-point open type steam-operating pressure
On machine；
2nd step：The endoporus of prefabricated sleeve pipe after necking process is respectively fitted in enlarging under mould 8 and enlarging on mould 10, wherein,
The enlarging that one end of prefabricated sleeve pipe is formed by the enlarging leading portion of mould in enlarging 8 and enlarging stage casing positions ladder and positioned；
3rd step：Hydraulic press is started, forcing press is random with mould 8 in cope plate 1, upper padding plate 2 and upper mounted plate 3 and enlarging
Bed upper table is run downwards, the first correcting sleeve pipe of mould 8 in enlarging, then in enlarging under mould 8 and enlarging mould 10 simultaneously to workpiece
Two carries out enlarging；When upper limit bar 9 and lower limit bar 13 are contacted, enlarging is completed, and discharging spring 6 is compressed；
4th step：After the expanding of workpiece two ends, hydraulic press is with the top half return of mould, and loading and unloading material plate 7 is in discharging
Sleeve pipe is departed from mould 8 in enlarging under the reaction force of spring 6, stay under enlarging on mould 10, start jacking cylinder of hydraulic press ejection top
Bar 16, the lower stripper 12 of the ejection of push rod 16, lower stripper 12 ejects workpiece, then takes out workpiece with aid, and loads material
In case；
5th step：Start jacking cylinder of hydraulic press to reset, push rod 16 resets lower stripper 12.
After inventive die, production efficiency improves 3.8 times, and die life improves 4 times, and workpiece quality is steady
It is fixed, axiality≤0.2mm of its two ends enlarging endoporus, it is ensured that propons sleeve pipe reaches product drawing design requirement.
Claims (2)
1. a kind of flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously, including upper mould and lower mould, it is characterised in that
The upper mould includes cope plate (1), upper padding plate (2) and the upper mounted plate (3) being fastenedly connected successively from top to bottom；It is described
The middle both sides of upper mounted plate (3) are respectively equipped with mould (8) in an enlarging, the upper mould and are additionally provided with loading and unloading material mechanism；
The lower mould includes bottom plate (14), lower bolster (15) and the lower template (17) being fastenedly connected successively from top to bottom；
The bosom both sides of the bottom plate (14) are respectively equipped with to be additionally provided with down in mould (10) under an enlarging, the lower mould and unloaded
Expect mechanism, stopping means is provided between the upper mould and lower mould；
Enlarging station in the enlarging of the same side under mould (8) and enlarging between mould (10) for a product；
The die head of mould (10) is respectively classified into three sections under mould (8) and enlarging in the enlarging, in being respectively enlarging leading portion, enlarging
Section
With enlarging back segment, enlarging leading portion forms enlarging positioning ladder with enlarging stage casing, and enlarging leading portion is smaller than enlarging stage casing diameter,
Enlarging
Back segment is smaller than enlarging stage casing diameter, and the equal length of each flared section；During enlarging, mould (8) elder generation correcting sleeve pipe in enlarging,
Then in enlarging under mould (8) and enlarging mould (10) while carrying out enlarging to two of workpiece；
Enlarging leading portion is than the enlarging stage casing small 0.2mm of diameter, and enlarging back segment is than the enlarging stage casing small 0.5mm of diameter, and each flared section
Enlarging length is 9mm；
The loading and unloading material mechanism includes loading and unloading material plate (7), discharging spring (6) and limited block (5), and the loading and unloading material plate (7) sets
The lower section in upper mounted plate (3) is put, provided with six limited blocks (5) between loading and unloading material plate (7) and upper mounted plate (3), on
Backing plate
(2) middle and surrounding is uniformly provided with eight discharging springs (6), the middle mistake of discharging spring (6) and upper mounted plate (3)
Slide in hole
Connection；
The lower shedding mechanism includes lower stripper (12) and push rod (16), and the top of the bottom plate (14), which is provided with down, unloads
Flitch (12), lower stripper (12) and the mould body of mould under enlarging (10) are slidably connected, and the lower surface of lower stripper (12) is provided with
Push rod (16), the middle via of push rod (16) and bottom plate (14), lower bolster (15) and lower template (17) is slidably connected；
The stopping means includes upper limit bar (9) and lower limit bar (13), and upper limit bar (9) is bolted on mould
Both sides in the middle of plate (1), lower limit bar (13) is bolted on the both sides in the middle of lower template (17), the same side it is upper
Gag lever post (9) and lower limit bar (13) are mutually spacing；
Guide pillar guide sleeve structure is provided between the upper mould and lower mould, the guide pin bushing (4) passes through interference fit and cope plate (1)
Connection, the guide pillar (11) is connected by interference fit with lower template (19), the guide pin bushing (4) and guide pillar of the same side
(11) it is sliding
The double-faced clearance of dynamic connection, guide pillar (11) and guide pin bushing (4) is 0.14~0.16mm.
2. a kind of flaring die of automobile front axle sleeve pipe two pieces two ends according to claim 1 enlarging simultaneously, its feature exists
In its processing technology is：
1st step：The flaring die of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously is arranged on single-point open type steam-operating forcing press
On；
2nd step：The endoporus of prefabricated sleeve pipe after necking process is respectively fitted under mould in enlarging (8) and enlarging on mould (10), its
In, the enlarging that one end of prefabricated sleeve pipe is formed by mould in enlarging (8) enlarging leading portion and enlarging stage casing positions ladder positioning；
3rd step：Hydraulic press is started, forcing press is with mould in cope plate (1), upper padding plate (2) and upper mounted plate (3) and enlarging
(8) run downwards with lathe upper table, mould (8) elder generation correcting sleeve pipe in enlarging, then mould under mould (8) and enlarging in enlarging
(10) while carrying out enlarging to two of workpiece；When upper limit bar (9) and lower limit bar (13) are contacted, enlarging is completed, and is unloaded
Material spring (6) is compressed；
4th step：After the expanding of workpiece two ends, hydraulic press is with the top half return of mould, and loading and unloading material plate (7) is in discharging
Sleeve pipe is departed from mould (8) in enlarging under the reaction force of spring (6), stay on mould under enlarging (10), start hydraulic press ejection
Cylinder ejection push rod (16), the lower stripper (12) of push rod (16) ejection, lower stripper (12) ejects workpiece, then is taken with aid
Go out workpiece, and load in body feed tank；
5th step：Start jacking cylinder of hydraulic press to reset, push rod (16) resets lower stripper (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510862375.3A CN105251897B (en) | 2015-12-01 | 2015-12-01 | The flaring die and its processing technology of a kind of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510862375.3A CN105251897B (en) | 2015-12-01 | 2015-12-01 | The flaring die and its processing technology of a kind of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously |
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| Publication Number | Publication Date |
|---|---|
| CN105251897A CN105251897A (en) | 2016-01-20 |
| CN105251897B true CN105251897B (en) | 2017-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510862375.3A Active CN105251897B (en) | 2015-12-01 | 2015-12-01 | The flaring die and its processing technology of a kind of automobile front axle sleeve pipe two pieces two ends enlarging simultaneously |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013872B (en) * | 2018-08-02 | 2020-05-26 | 江西江铃底盘股份有限公司 | Manufacturing process of elastic spacer bush of automobile front axle |
| CN111633133A (en) * | 2020-06-11 | 2020-09-08 | 宋明远 | Pipe expanding device for bicycle handlebar production and use method thereof |
| CN112475046B (en) * | 2020-11-23 | 2022-04-19 | 重庆市华青汽车配件有限公司 | Flaring die in duplex position |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5600992A (en) * | 1994-02-10 | 1997-02-11 | Hidaka Seiki Kabushiki Kaisha | Die set |
| JPH08252638A (en) * | 1995-03-17 | 1996-10-01 | Okamura Corp | Joining structure between tube and sheet and joining method therefor |
| CN201291265Y (en) * | 2008-04-21 | 2009-08-19 | 河南科技大学 | Flaring die of automobile hub flaring step |
| CN201283395Y (en) * | 2008-09-26 | 2009-08-05 | 河南新科隆电器有限公司 | Hole die for expanding tube |
| CN203265411U (en) * | 2013-05-14 | 2013-11-06 | 吉凯恩车轮（柳州）有限公司 | Multi-part rim cold pressing pre-forming mould |
| CN203541318U (en) * | 2013-09-13 | 2014-04-16 | 佛山市顺德区精艺万希铜业有限公司 | Hydraulic flaring die device |
| CN204148361U (en) * | 2014-09-29 | 2015-02-11 | 江西江铃底盘股份有限公司 | Rear driving axle collapsible dist collar flaring die |
| CN205147134U (en) * | 2015-12-01 | 2016-04-13 | 江西江铃底盘股份有限公司 | Expanding die of two both ends of car front axle sleeve pipe flaring simultaneously |
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