CN105249522A - Method for processing tobacco stems and cut stems - Google Patents
Method for processing tobacco stems and cut stems Download PDFInfo
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- CN105249522A CN105249522A CN201510621005.0A CN201510621005A CN105249522A CN 105249522 A CN105249522 A CN 105249522A CN 201510621005 A CN201510621005 A CN 201510621005A CN 105249522 A CN105249522 A CN 105249522A
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- stem
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- offal
- stems
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 34
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000005406 washing Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000010792 warming Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 8
- 206010000060 Abdominal distension Diseases 0.000 claims description 5
- 241000196324 Embryophyta Species 0.000 claims description 5
- 208000024330 bloating Diseases 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 5
- 239000006260 foam Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 235000019504 cigarettes Nutrition 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000002156 mixing Methods 0.000 abstract description 4
- 235000013599 spices Nutrition 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 238000003672 processing method Methods 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 230000000704 physical effect Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000002023 wood Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 229940089401 xylon Drugs 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a tobacco stem and cut stem processing method, which comprises the steps of washing stems with water, storing the stems, expanding the tobacco stems by microwave, slicing stem strips, dampening stem pieces, shredding the stem pieces, feeding, heating, humidifying and expanding, drying and shaping the stem pieces, winnowing and perfuming the stem pieces; the thin, narrow, long and cut-like cut stems prepared by the method have the characteristics of high filling value, grain phase uniformity, high elasticity, soft hand feeling and the like, and have little wood gas and miscellaneous gas and strong adsorbability on essence and spice; meanwhile, the cut stems processed by the processing method are closer to cut tobacco in physical properties, and the cut stems are mixed with finished cigarette products and have better mixing matching property with the cut tobacco and better distribution uniformity in cigarettes, so that the cut stem content and the proportion of punctured cigarettes in the finished cut stems are obviously reduced, and the production stability can be obviously improved; and can play the roles of reducing cost, tar and harm.
Description
Technical field
Tobacco product technology field of the present invention, more particularly, relates to a kind of method for processing stalk filaments of tobacco stalks.
Background technology
In the production process of cigarette; the cut rolled stem processing procedure cardinal principle of prior art be by warming and humidifying after offal be first the tobacco stem flattener pressure stalk of 0.8mm through nip; then stalk bar after pressure is cut into the wide stem of 0.12mm; remove rapidly the portion of water in stem under the condition of high temperature, improve the elasticity of stem, filling capacity and flammability.Existing conventional cut rolled stem processing procedure is after first offal being cut into stem, then by " first cutting rear swollen " technique of stem explosion puffing drying, its technical process is: regaining moisture of cabo, terrier storage, pressure are obstructed, cut stem, stem expands, stem is dry.Physical characteristic and the cut tobacco of its stem differ greatly, and the xylon gas that burning produces, blue foreign smell are comparatively large, and to mix the uniformity of joining poor with cut tobacco, and the cigarette physical index fluctuation rolled is large, also affects the organoleptic quality of cigarette simultaneously.These factors cause the adding rate of stem in cigarette can not be too high, and mostly make an addition in the cigarette of below three classes and three classes, greatly govern the range of application of stem in cigarette and utilization rate.
Method for processing stalk filaments of tobacco stalks such as disclosed in Chinese patent CN102178341A, the just multiple cutting method stem of simple employing.The method of a kind of expanded cut tobacco disclosed in Chinese patent CN101513272A, also just the simple low-temperature expansion method that adopts carries out expansion process to the stem cut, the treatment process of above-mentioned employing prior art is single, or only considered the cutting process link of stem, or only considered the expansion process process procedure of stem, all do not have to consider comprehensively and subtly from tobacco stalk raw material to prepare meet production of cigarettes demand stem stem process, each process procedure to the stem finally prepared in grain phase, elasticity, feel, filling rate, tobacco shred blending rate, on cigarette physical index and aesthetic quality's impact, the impact of the various aspects such as offal utilization rate, processing mode is comparatively extensive, cause in the stem prepared, thread stem accounts for 10%-30%, sheet stalk ratio is at 70%-90%, and sheet stalk width majority is greater than 5mm.Sheet stalk joins in the tobacco leaf cut tobacco of width 0.9mm-1.0mm, negative effect is existed to the stability of the uniformity of tobacco shred blending, cigarette physical index and aesthetic quality, along with the increase of usage ratio, affect especially obvious, therefore severely restricts are existed to its use, and have influence on the quality of cigarette.
Summary of the invention
The object of the invention is to the deficiency solving prior art existence, a kind of new method for processing stalk filaments of tobacco stalks is provided, thin, narrow, long, the class pipe tobacco type stem made have that high Filling power, stem grain phase uniformity are good, high resilience, soft, to improve tobacco shred blending rate, improve the stability of cigarette physical index and aesthetic quality, improve offal utilization rate.
For solving the problem, the present invention adopts following technical scheme:
A kind of method for processing stalk filaments of tobacco stalks, comprises the following steps:
(1) washing stalk: by offal boiling water foam washing 110s-130s, wash away the nonmetallic inclusions such as offal surface dirt, and make offal warming and humidifying;
(2) terrier storage: by the offal after terrier at 20 DEG C-30 DEG C, terrier storage 4h-6h under relative humidity 50%-70% condition, offal is run through;
(3) offal microwave expansion: the offal after terrier storage is put into drum type microwave bloating plant, offal advances along spiral the shedding of same paths and absorbs the microwave energy of equivalent, and its expansion rate of uniform offal that expands reaches more than 200%;
(4) bar section is obstructed: after expanding, obstruct the stalk sheet that bar silk cutting machine is cut to thickness 2.0 ± 0.5mm;
(5) sheet moisture regain is obstructed: will cut rear stalk sheet and be placed in and steam stalk equipment and apply steam and heat 120 DEG C-140 DEG C, controlling offal moisture content is 25%-35%, makes stalk sheet center run through and expand;
(6) sheet chopping is obstructed: stalk sheet filament cutter after moisture regain is cut into the stem of width 0.2 ± 0.05mm;
(7) reinforced: feed liquid is applied to the stem cut;
(8) warming and humidifying expands: the stem after reinforced is placed in warming and humidifying equipment and carries out warming and humidifying expansion process, improve stem temperature, make stem loose, submissive and be evenly distributed;
(9) stem dryness finalization: toast stem with cut-tobacco drier, to stem moisture control at 10%-15%;
(10) selection by winnowing: adopt pneumatic separator the stalk label be mixed in stem, stalk block and foreign material to be separated, improve the degree of purity of stem, obtain qualified stem;
(11) perfuming moisture regain: fragrant liquid is applied to stem qualified after selection by winnowing, moisture of cut stem is controlled 12.5 ± 1.0%, obtain thin, narrow, long, class pipe tobacco type finished product stem.
The invention has the beneficial effects as follows: 1, the stem that obtains of the present invention, the thread stem that its length is greater than 3mm accounts for more than 75%, and form, size uniform, high resilience, soft, and Filling power is high; 2, the present invention make full use of wash stalk operation and terrier storage make stalk bar warming and humidifying, utilize the high strength of offal microwave expansion operation that stalk bar is expanded as possible, make stalk bar internal chemical component that a series of change occur, therefore xylon gas and assorted gas few, suction quality is improved significantly; 3, expansion stem bar obtained by the present invention is through the section of stalk bar and the chopping of stalk sheet, and gained is thin, narrow, long, class pipe tobacco type finished product stem, is loose structure, strong to the adsorptivity of essence, spices; 4, in stem physical proterties obtained by the present invention closer to cut tobacco, stem mixture proportion can be improved, adding in cigarette products and be evenly distributed and can play and reduces costs, reaching the effect of reducing tar and reducing harm; 5, the present invention uses current advanced technology to improve on tradition stem Process ba-sis, can make full use of existing equipment, reduces technology innovation cost and risk, and can significantly improve production stability.
Detailed description of the invention
Embodiment 1
A kind of method for processing stalk filaments of tobacco stalks, comprises the following steps:
(1) washing stalk: by offal boiling water foam washing 115 ± 5s, wash away the nonmetallic inclusions such as offal surface dirt, and make offal warming and humidifying;
(2) terrier storage: by the offal after terrier at 20 DEG C-25 DEG C, terrier storage 5h-6h under relative humidity 50%-60% condition, offal is run through;
(3) offal microwave expansion: the offal after terrier storage is put into drum type microwave bloating plant, offal advances along spiral the shedding of same paths and absorbs the microwave energy of equivalent, and its expansion rate of uniform offal that expands reaches more than 200%;
(4) bar section is obstructed: after expanding, obstruct the stalk sheet that bar silk cutting machine is cut to thickness 1.5mm;
(5) sheet moisture regain is obstructed: will cut rear stalk sheet and be placed in and steam stalk equipment and apply steam and heat 120 DEG C-130 DEG C, controlling offal moisture content is 25%-30%, makes stalk sheet center run through and expand;
(6) sheet chopping is obstructed: stalk sheet filament cutter after moisture regain is cut into the stem of width 0.15mm;
(7) reinforced: feed liquid is applied to the stem cut;
(8) warming and humidifying expands: the stem after reinforced is placed in warming and humidifying equipment and carries out warming and humidifying expansion process, improve stem temperature, make stem loose, submissive and be evenly distributed;
(9) stem dryness finalization: toast stem with cut-tobacco drier, to stem moisture control at 10%-15%;
(10) selection by winnowing: adopt pneumatic separator the stalk label be mixed in stem, stalk block and foreign material to be separated, improve the degree of purity of stem, obtain qualified stem;
(11) perfuming moisture regain: fragrant liquid is applied to stem qualified after selection by winnowing, moisture of cut stem is controlled 12.5 ± 1.0%, obtain thin, narrow, long, class pipe tobacco type finished product stem.
Embodiment 2
A kind of method for processing stalk filaments of tobacco stalks, comprises the following steps:
(1) washing stalk: by offal boiling water foam washing 120s-130s, wash away the nonmetallic inclusions such as offal surface dirt, and make offal warming and humidifying;
(2) terrier storage: by the offal after terrier at 25 DEG C-30 DEG C, terrier storage 4h under relative humidity 60%-70% condition, offal is run through;
(3) offal microwave expansion: the offal after terrier storage is put into drum type microwave bloating plant, offal advances along spiral the shedding of same paths and absorbs the microwave energy of equivalent, and its expansion rate of uniform offal that expands reaches more than 200%;
(4) bar section is obstructed: after expanding, obstruct the stalk sheet that bar silk cutting machine is cut to thickness 2.5mm;
(5) sheet moisture regain is obstructed: will cut rear stalk sheet and be placed in and steam stalk equipment and apply steam and heat 130 DEG C-140 DEG C, controlling offal moisture content is 30%-35%, makes stalk sheet center run through and expand;
(6) sheet chopping is obstructed: stalk sheet filament cutter after moisture regain is cut into the stem of width 0.25mm;
(7) reinforced: feed liquid is applied to the stem cut;
(8) warming and humidifying expands: the stem after reinforced is placed in warming and humidifying equipment and carries out warming and humidifying expansion process, improve stem temperature, make stem loose, submissive and be evenly distributed;
(9) stem dryness finalization: toast stem with cut-tobacco drier, to stem moisture control at 10%-15%;
(10) selection by winnowing: adopt pneumatic separator the stalk label be mixed in stem, stalk block and foreign material to be separated, improve the degree of purity of stem, obtain qualified stem;
(11) perfuming moisture regain: fragrant liquid is applied to stem qualified after selection by winnowing, moisture of cut stem is controlled 12.5 ± 1.0%, obtain thin, narrow, long, class pipe tobacco type finished product stem.
Embodiment 3
A kind of method for processing stalk filaments of tobacco stalks, comprises the following steps:
(1) washing stalk: by offal boiling water foam washing 120s, wash away the nonmetallic inclusions such as offal surface dirt, and make offal warming and humidifying;
(2) terrier storage: by the offal after terrier at 25 DEG C, terrier storage 5h under relative humidity 60% condition, offal is run through;
(3) offal microwave expansion: the offal after terrier storage is put into drum type microwave bloating plant, offal advances along spiral the shedding of same paths and absorbs the microwave energy of equivalent, and its expansion rate of uniform offal that expands reaches more than 200%;
(4) bar section is obstructed: after expanding, obstruct the stalk sheet that bar silk cutting machine is cut to thickness 2.0mm;
(5) sheet moisture regain is obstructed: will cut rear stalk sheet and be placed in and steam stalk equipment and apply steam and heat 130 DEG C, controlling offal moisture content is 30%, makes stalk sheet center run through and expand;
(6) sheet chopping is obstructed: stalk sheet filament cutter after moisture regain is cut into the stem of width 0.20mm;
(7) reinforced: feed liquid is applied to the stem cut;
(8) warming and humidifying expands: the stem after reinforced is placed in warming and humidifying equipment and carries out warming and humidifying expansion process, improve stem temperature, make stem loose, submissive and be evenly distributed;
(9) stem dryness finalization: toast stem with cut-tobacco drier, to stem moisture control at 10%-15%;
(10) selection by winnowing: adopt pneumatic separator the stalk label be mixed in stem, stalk block and foreign material to be separated, improve the degree of purity of stem, obtain qualified stem;
(11) perfuming: apply fragrant liquid to stem qualified after selection by winnowing, controlled by moisture of cut stem 12.5 ± 1.0%, obtains thin, narrow, long, class pipe tobacco type finished product stem.
The invention has the beneficial effects as follows: 1, the stem that obtains of the present invention, the thread stem that its length is greater than 3mm accounts for more than 75%, and form, size uniform, high resilience, soft, and Filling power is high; 2, the present invention make full use of wash stalk operation and terrier storage make stalk bar warming and humidifying, utilize the high strength of offal microwave expansion operation that stalk bar is expanded as possible, make stalk bar internal chemical component that a series of change occur, therefore xylon gas and assorted gas few, suction quality is improved significantly; 3, expansion stem bar obtained by the present invention is through the section of stalk bar and the chopping of stalk sheet, and gained is thin, narrow, long, class pipe tobacco type finished product stem, is loose structure, strong to the adsorptivity of essence, spices; 4, in stem physical proterties obtained by the present invention closer to cut tobacco, stem mixture proportion can be improved, adding in cigarette products and be evenly distributed and can play and reduces costs, reaching the effect of reducing tar and reducing harm; 5, the present invention uses current advanced technology to improve on tradition stem Process ba-sis, can make full use of existing equipment, reduces technology innovation cost and risk, and can significantly improve production stability.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any change of expecting without creative work or replacement, all should be encompassed in protection scope of the present invention.
Claims (1)
1. a method for processing stalk filaments of tobacco stalks, is characterized in that: comprise the following steps:
(1) washing stalk: by offal boiling water foam washing 110s-130s;
(2) terrier storage: by the offal after terrier at 20 DEG C-30 DEG C, terrier storage 4h-6h under relative humidity 50%-70% condition, offal is run through;
(3) offal microwave expansion: the offal after terrier storage is put into drum type microwave bloating plant, offal advances along spiral the shedding of same paths and absorbs the microwave energy of equivalent, and its expansion rate of uniform offal that expands reaches more than 200%;
(4) bar section is obstructed: after expanding, obstruct the stalk sheet that bar silk cutting machine is cut to thickness 2.0 ± 0.5mm;
(5) sheet moisture regain is obstructed: will cut rear stalk sheet and be placed in and steam stalk equipment and apply steam and heat 120 DEG C-140 DEG C, controlling offal moisture content is 25%-35%, makes stalk sheet center run through and expand;
(6) sheet chopping is obstructed: stalk sheet filament cutter after moisture regain is cut into the stem of width 0.2 ± 0.05mm;
(7) reinforced: feed liquid is applied to the stem cut;
(8) warming and humidifying expands: the stem after reinforced is placed in warming and humidifying equipment and carries out warming and humidifying expansion process;
(9) stem dryness finalization: toast stem with cut-tobacco drier, to stem moisture control at 10%-15%;
(10) selection by winnowing: adopt pneumatic separator the stalk label be mixed in stem, stalk block and foreign material to be separated, obtain qualified stem;
(11) perfuming moisture regain: fragrant liquid is applied to stem qualified after selection by winnowing, moisture of cut stem is controlled 12.5 ± 1.0%, obtain thin, narrow, long, class pipe tobacco type finished product stem.
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CN201510621005.0A CN105249522A (en) | 2015-09-25 | 2015-09-25 | Method for processing tobacco stems and cut stems |
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CN201510621005.0A CN105249522A (en) | 2015-09-25 | 2015-09-25 | Method for processing tobacco stems and cut stems |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106213575A (en) * | 2016-09-12 | 2016-12-14 | 云南中烟新材料科技有限公司 | A kind of processing technique promoting expanded cabo particle morphological uniformity |
CN106418678A (en) * | 2016-10-20 | 2017-02-22 | 云南中烟工业有限责任公司 | Method for preparing cigarettes containing shredded snow mountain liquorice roots |
CN107951068A (en) * | 2017-12-22 | 2018-04-24 | 江西中烟工业有限责任公司 | A kind of tobacco stalk processing method |
CN109123744A (en) * | 2018-09-14 | 2019-01-04 | 厦门烟草工业有限责任公司 | A kind of drum-type tobacco curer and the method for baking tobacco |
CN112006322A (en) * | 2020-08-20 | 2020-12-01 | 红云红河烟草(集团)有限责任公司 | Cut stem making system capable of improving ratio of cut stems |
CN112450482A (en) * | 2020-11-27 | 2021-03-09 | 云南中烟工业有限责任公司 | Cut stem preparation method capable of improving whiteness of cigarette ash |
KR20220073643A (en) * | 2020-11-26 | 2022-06-03 | 차이나 타바코 윈난 인더스트리얼 컴퍼니 리미티드 | Device for eluting and processing tobacco stem shreds and its operation method |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106213575A (en) * | 2016-09-12 | 2016-12-14 | 云南中烟新材料科技有限公司 | A kind of processing technique promoting expanded cabo particle morphological uniformity |
CN106418678A (en) * | 2016-10-20 | 2017-02-22 | 云南中烟工业有限责任公司 | Method for preparing cigarettes containing shredded snow mountain liquorice roots |
CN107951068A (en) * | 2017-12-22 | 2018-04-24 | 江西中烟工业有限责任公司 | A kind of tobacco stalk processing method |
CN109123744A (en) * | 2018-09-14 | 2019-01-04 | 厦门烟草工业有限责任公司 | A kind of drum-type tobacco curer and the method for baking tobacco |
CN109123744B (en) * | 2018-09-14 | 2021-09-28 | 厦门烟草工业有限责任公司 | Drum-type tobacco baking machine and tobacco baking method |
CN112006322A (en) * | 2020-08-20 | 2020-12-01 | 红云红河烟草(集团)有限责任公司 | Cut stem making system capable of improving ratio of cut stems |
KR20220073643A (en) * | 2020-11-26 | 2022-06-03 | 차이나 타바코 윈난 인더스트리얼 컴퍼니 리미티드 | Device for eluting and processing tobacco stem shreds and its operation method |
KR102650231B1 (en) | 2020-11-26 | 2024-03-21 | 차이나 타바코 윈난 인더스트리얼 컴퍼니 리미티드 | Apparatus for improving the whiteness of cigarette ash and its operation method |
CN112450482A (en) * | 2020-11-27 | 2021-03-09 | 云南中烟工业有限责任公司 | Cut stem preparation method capable of improving whiteness of cigarette ash |
KR20220074723A (en) * | 2020-11-27 | 2022-06-03 | 차이나 타바코 윈난 인더스트리얼 컴퍼니 리미티드 | Method for preparing stem shreds capable of increasing the whiteness of cigarette ash |
KR102650232B1 (en) * | 2020-11-27 | 2024-03-21 | 차이나 타바코 윈난 인더스트리얼 컴퍼니 리미티드 | Method for preparing stem shreds capable of increasing the whiteness of cigarette ash |
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Application publication date: 20160120 |