CN105237962A - High temperature-resistant regenerated polyester fiber laminated sheet material for engine compartment and preparation method thereof - Google Patents
High temperature-resistant regenerated polyester fiber laminated sheet material for engine compartment and preparation method thereof Download PDFInfo
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- CN105237962A CN105237962A CN201510609640.7A CN201510609640A CN105237962A CN 105237962 A CN105237962 A CN 105237962A CN 201510609640 A CN201510609640 A CN 201510609640A CN 105237962 A CN105237962 A CN 105237962A
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- regenerated polyester
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Abstract
The invention discloses a high temperature-resistant regenerated polyester fiber laminated sheet material for an engine compartment. The sheet material comprises a regenerated polyester fiber lamella layer and an aluminum foil layer, wherein the regenerated polyester fiber lamella layer comprises at least three fibrous layers, the densities of the three fibrous layers successively decrease along the thickness direction of a lamella, the three fibrous layers are a compact layer, a semi-compact layer and a fluffy layer, respectively, and the aluminum foil layer is arranged on the surface of the compact layer. The preparation method comprises the following steps: preparing the regenerated polyester fiber lamella; coating the surface of the compact layer of the regenerated polyester fiber lamella with an aluminum foil; and heating and laminating the surface of the aluminum foil to allow the regenerated polyester fiber lamella to be firmly bonded with the aluminum foil so as to prepare the high temperature-resistant regenerated polyester fiber laminated sheet material for the engine compartment. Thus, polyester cellucotton is cyclically utilized, environmental pollution is reduced, and resources and energy are saved; and noise in an automobile can be reduced, and comfortableness in driving of the automobile can be improved.
Description
Technical field
The present invention relates to engine compartment sound insulation and noise reduction field, particularly relate to resistant to elevated temperatures Regenerated Polyester Fibres laminate of a kind of engine compartment and preparation method thereof.
Background technology
China is the big country of automobile making and consumption, and the motor vehicle liquidation standard of China is repeatedly revised, " automobile forced Rejection standard regulation " that in May, 2013 is issued by Department of Commerce, has done relevant defining to the Rejection standard of various motor vehicle and the time limit.All in all, the year of motor vehicle liquidation is limited to 10-15, this and external situation also basic simlarity.According to external mature market experience, annual abandoned car accounts for the level that automobile pollution is in 5-7%, and we press 3%-5%, the conservative estimation of 1.54 hundred million automobile pollutions in 2014, and we estimate that current annual motor vehicle liquidation amount is 462-770 ten thousand.Abandoned car can obtain a large amount of renewable resource after disassembling, the inside gadget of abandoned car as: the goods such as the cotton sound-absorbing sound insulation of the trevira such as PE, PET are difficult to degrade in a short time, for avoiding environmental pollution, the trevira goods recycling reclaimed after utilizing motor vehicle liquidation; Trevira goods are difficult to degraded in a short time at nature, arbitrarily abandon meeting influence ecological environment, as burned these rubber-plastics materials, and can pollutant atmosphere.
Prior art utilizes the material preparations such as such as glass wool, rock wool, sponge, polystyrene perlite, acoustic insulation products, but although they can solve the sound insulation problem in our space, but in our life, potential safety hazard has been buried, such as glass wool, rock wool, it can cause skin pruritus, respiratory tract anaphylaxis.Sponges etc. are inflammable products, and can produce toxic gas in combustion.
A large amount of use pitch damping vibration attenuation backing plate in current automobile, soundproof effect is poor, causes in automobile and has peculiar smell, and some vehicle tastes are unpleasant.Dizzy uncomfortable after permanent, affect running driving safety.Current truck driver room is in order to vibration and noise reducing, and have employed mechanical spring and air spring vibration reduction technology, the ride comfort of automobile makes moderate progress, but the noise of automobile room and effectiveness in vibration suppression general.
Summary of the invention
The technical problem that the present invention mainly solves is to provide one can reduce environmental pollution by its trevira cotton of cycling and reutilization, economizes on resources and the energy; The noise of car room can be reduced again, improve resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment of the comfortableness that automobile is driven and preparation method thereof.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate, comprise: Regenerated Polyester Fibres laminated layer and aluminium foil layer, described Regenerated Polyester Fibres laminated layer comprises at least 3 layers of layer of fibers, layer of fibers density is successively decreased along sheet thickness direction, be respectively fixed layer, half fixed layer and loft layer, be provided with aluminium foil layer on the surface of fixed layer.
The invention still further relates to the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of a kind of engine compartment, comprise the following steps:
1) Regenerated Polyester Fibres thin slice is prepared;
2) at the fixed layer aluminium-coating surface paper tinsel of Regenerated Polyester Fibres thin slice;
3) by heated lamination aluminium foil surface, Regenerated Polyester Fibres thin slice and aluminium foil strong bond is made, i.e. the obtained resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment.
In a preferred embodiment of the present invention, in step 3), the temperature on laminated aluminium foil surface is 100 DEG C-130 DEG C.
In a preferred embodiment of the present invention, Regenerated Polyester Fibres preparation of sections method comprises:
1) reclaim the trevira goods scrapped, clean and dewater;
2) trevira goods are processed into staple fibre shape, and carry out oven dry sterilization;
3) low density polyethylene thermal fusing powder and aluminium hydroxide flame-retardant pulvis are proportionally mixed, and be evenly sprayed on staple fibre;
4) carry out lapping, control pressure and the temperature level of hot pressing after lapping, make stratum reticulare form at thickness direction the structure that fixed layer, half fixed layer and loft layer density successively decreases, i.e. obtained Regenerated Polyester Fibres thin slice.
In a preferred embodiment of the present invention, step 2) in adopt opening that trevira goods are processed into staple fibre shape.
In a preferred embodiment of the present invention, step 2) in dry sterilization temperature be 70 DEG C ~ 100 DEG C.
In a preferred embodiment of the present invention, step 3), the weight percent of the LDPE thermal fusing powder of sprinkling is 5% ~ 8%, and the weight percent of aluminium hydroxide flame-retardant pulvis is 5% ~ 8%.
The invention has the beneficial effects as follows: the present invention can reduce environmental pollution by its trevira cotton of cycling and reutilization, economizes on resources and the energy; The noise of car room can also be reduced, improve the comfortableness that automobile is driven, it is harmless to people that this covers aluminium Regenerated Polyester Fibres compacting sheet material, meet the requirement of automotive upholstery, improve the comfortableness that automobile is driven to greatest extent, isolation reduces the abnormal sound noise because engine sends, and the mood reducing driver's driving is tired of that grasping the driving accident brought occurs, and improves the object of safe driving.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of engine compartment of the present invention resistant to elevated temperatures Regenerated Polyester Fibres laminate one preferred embodiment.
Embodiment
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
The resistant to elevated temperatures Regenerated Polyester Fibres laminate of a kind of engine compartment, comprising: Regenerated Polyester Fibres laminated layer 1 and aluminium foil layer 2.
Described Regenerated Polyester Fibres laminated layer comprises at least 3 layers of layer of fibers, and layer of fibers density is successively decreased along sheet thickness direction, is respectively fixed layer 3, half fixed layer 4 and loft layer 5, is provided with aluminium foil layer 2 on the surface of fixed layer 3.
Structure of the present invention can be applied in the engine compartment strong noise equipment sound insulation and noise reduction aspects such as automobile, electric motor, truck, naval vessel.
Engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate shape and structure, sheet thickness and area are not limit.
In embodiment 1:
The preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment of the present invention, comprises the following steps:
1) Regenerated Polyester Fibres thin slice is prepared;
2) at the fixed layer 3 aluminium-coating surface paper tinsel of Regenerated Polyester Fibres thin slice;
3) heating temperatures is to 100 DEG C, and then laminated aluminium foil surface, makes Regenerated Polyester Fibres thin slice and aluminium foil strong bond, i.e. the obtained resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment.
Aluminium foil has resistant to elevated temperatures characteristic, meets the combustioncharacteristics requirement of automotive upholstery.
Wherein, Regenerated Polyester Fibres preparation of sections method comprises:
1) reclaim the trevira goods scrapped, clean and dewater, the trevira goods wherein scrapped utilize the inside gadget of abandoned car as goods such as trevira cotton sound-absorbing sound insulation such as PE, PET.
2) adopt opening that trevira goods are processed into staple fibre shape, and carry out oven dry sterilization, the temperature of drying sterilization is 70 DEG C.
3) be 5% low density polyethylene thermal fusing powder and weight percent by weight percent be that 5% aluminium hydroxide flame-retardant pulvis proportionally mixes, and be evenly sprayed on staple fibre; PE thermal fusing powder is bonding for fiber grain integral, and aluminium-hydroxide powder plays fire-retardant effect.
4) carry out lapping, control pressure and the temperature level of hot pressing after lapping, make stratum reticulare form at thickness direction the structure that fixed layer, half fixed layer and loft layer density successively decreases, i.e. obtained Regenerated Polyester Fibres thin slice.
In embodiment 2:
The preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment of the present invention, comprises the following steps:
1) Regenerated Polyester Fibres thin slice is prepared;
2) at the fixed layer 3 aluminium-coating surface paper tinsel of Regenerated Polyester Fibres thin slice;
3) heating temperatures is to 120 DEG C, and then laminated aluminium foil surface, makes Regenerated Polyester Fibres thin slice and aluminium foil strong bond, i.e. the obtained resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment.
Aluminium foil has resistant to elevated temperatures characteristic, meets the combustioncharacteristics requirement of automotive upholstery.
Wherein, Regenerated Polyester Fibres preparation of sections method comprises:
1) reclaim the trevira goods scrapped, clean and dewater, the trevira goods wherein scrapped utilize the inside gadget of abandoned car as goods such as trevira cotton sound-absorbing sound insulation such as PE, PET.
2) adopt opening that trevira goods are processed into staple fibre shape, and carry out oven dry sterilization, the temperature of drying sterilization is 85 DEG C.
3) be 6.5% low density polyethylene thermal fusing powder and weight percent by weight percent be that 7% aluminium hydroxide flame-retardant pulvis proportionally mixes, and be evenly sprayed on staple fibre; PE thermal fusing powder is bonding for fiber grain integral, and aluminium-hydroxide powder plays fire-retardant effect.
4) carry out lapping, control pressure and the temperature level of hot pressing after lapping, make stratum reticulare form at thickness direction the structure that fixed layer, half fixed layer and loft layer density successively decreases, i.e. obtained Regenerated Polyester Fibres thin slice
In embodiment 3:
The preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment of the present invention, comprises the following steps:
1) Regenerated Polyester Fibres thin slice is prepared;
2) at the fixed layer 3 aluminium-coating surface paper tinsel of Regenerated Polyester Fibres thin slice;
3) heating temperatures is to 130 DEG C, and then laminated aluminium foil surface, makes Regenerated Polyester Fibres thin slice and aluminium foil strong bond, i.e. the obtained resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment.
Aluminium foil has resistant to elevated temperatures characteristic, meets the combustioncharacteristics requirement of automotive upholstery.
Wherein, Regenerated Polyester Fibres preparation of sections method comprises:
1) reclaim the trevira goods scrapped, clean and dewater, the trevira goods wherein scrapped utilize the inside gadget of abandoned car as goods such as trevira cotton sound-absorbing sound insulation such as PE, PET.
2) adopt opening that trevira goods are processed into staple fibre shape, and carry out oven dry sterilization, the temperature of drying sterilization is 100 DEG C.
3) be 8% low density polyethylene thermal fusing powder and weight percent by weight percent be that 8% aluminium hydroxide flame-retardant pulvis proportionally mixes, and be evenly sprayed on staple fibre; PE thermal fusing powder is bonding for fiber grain integral, and aluminium-hydroxide powder plays fire-retardant effect.
4) carry out lapping, control pressure and the temperature level of hot pressing after lapping, make stratum reticulare form at thickness direction the structure that fixed layer, half fixed layer and loft layer density successively decreases, i.e. obtained Regenerated Polyester Fibres thin slice.
PE in embodiment, the goods such as the cotton sound-absorbing sound insulation of the trevira such as PET are all the article being difficult to degrade in a short time, for avoiding environmental pollution, the trevira goods reclaimed after utilizing motor vehicle liquidation, by shredding after its cleaning and dewatering, after hyperthermia drying sterilization, lapping is uniformly mixed with the fire retardant ratio of PE thermal fusing powder and aluminium hydroxide, by pressure and the temperature level of hot pressing after control lapping, form stratum reticulare in thickness direction density by fixed layer, the Regenerated Polyester Fibres compacting sheet material of the three-dimensional composition that half fixed layer and loft layer density are successively decreased, this sheet material layers cementing is firm, not easily layering, and there is the requirement meeting automotive upholstery flame-retarding characteristic, this Regenerated Polyester Fibres compacting sheet material is to low frequency, the noise such as intermediate frequency and high frequency has outstanding sound-absorbing soundproof effect, this Regenerated Polyester Fibres compacting sheet material flake side and aluminium foil layer heat compound, just the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment is produced through above-mentioned technological process, this technical field is the cycling and reutilization technology of macromolecular material, engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate is lightweight due to it, damped elasticity is good, fire-retardant, sound-absorbing sound-proofing properties is effective, it is good that Regenerated Polyester Fibres compacting sheet material has damping shock absorption, environment-protective no-smell can be used in motor car engine cabin and truck driver room in a large number, the effect playing sound insulation vibration damping and reduce costs.
Sound-absorbing mainly will solve the reflection of sound and the noisy sense produced, and sound absorbent material can the reflected energy of attenuate incident source of sound, thus reaches the attenuating to original sound source.Sound insulation mainly solves the transmission of sound and makes main body in space, feel noisy sense, and Sound-proof material material can the transmission potential of attenuate incident source of sound, thus reaches the rest state of principal space.The Regenerated Polyester Fibres compacting sheet material sound absorbing mechanism covering aluminium is that fixed layer that density is larger and aluminium foil layer can be reflected back outside atmosphere major part noise enerty, small portion noise enerty enters the hole that material internal has connection small in a large number, sound wave can go deep into material internal along these holes, cause the air molecule in material void to vibrate, with trevira friction, acoustic energy is converted into heat energy, thus make the Regenerated Polyester Fibres compacting sheet material covering aluminium can delete partial noise energy.
The fire retardant mechanism of aluminium hydroxide: the superpolymer being mixed with Al (OH) 3, when temperature rises to 250 ~ 300 DEG C, Al (OH) 3 just absorbs heat and discharges steam in a large number, superpolymer temperature rise speed is slowed down, degrades and slow down.The simultaneously steam that discharges of Al (OH) 3 decomposes, has rushed inflammable gas rare, and slow down combustionvelocity.In addition, aluminium hydroxide dehydration, absorbing and cooling temperature, make superpolymer can not Thorough combustion, forms charing protective membrane, both stopped entering of oxygen, and also blocked the effusion of inflammable gas on surface.This carbonization process avoids the formation of cigarette ash, and therefore aluminium hydroxide fire retardant not only has good anti-flaming function, also has good to press down hood.Aluminium hydroxide fire retardant is applied: aluminium hydroxide fire retardant, is widely used in latex product, crosslinked polyethylene insulation material, in the polyester of glass strengthening tree and PVC product.This fire retardant is mineral compound, nontoxic, does not produce secondary pollution.
The present invention can reduce environmental pollution by its trevira cotton of cycling and reutilization, economizes on resources and the energy; The noise of car room can also be reduced, improve the comfortableness that automobile is driven, it is harmless to people that this covers aluminium Regenerated Polyester Fibres compacting sheet material, meet the requirement of automotive upholstery, improve the comfortableness that automobile is driven to greatest extent, isolation reduces the abnormal sound noise because engine sends, and the mood reducing driver's driving is tired of that grasping the driving accident brought occurs, and improves the object of safe driving.
The present invention's to be the Regenerated Polyester Fibres compacting sheet material sound absorbing mechanism covering aluminium be fixed layer that density is larger and aluminium foil layer can be reflected back outside atmosphere major part noise enerty, small portion noise enerty enters the hole that material internal has connection small in a large number, sound wave can go deep into material internal along these holes, cause the air molecule in material void to vibrate, with trevira friction, acoustic energy is converted into heat energy, thus make the Regenerated Polyester Fibres compacting sheet material covering aluminium can delete partial noise energy.Simultaneously engine compartment and other noise are eliminated by significantly sound-absorbing sound insulation, significantly reduce the noise decibel value of drivers' cab.Be provided with the effect of damping vibration attenuation, reduce automobile and to advance or automobile room vibrates the noise imported into.
The environmental protection of engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate, free from extraneous odour produces, substitute the peculiar smell impact eliminated pitch damping fin and send, and the mood that reduction automobile is driven is tired of that grasping the driving accident brought occurs, and improves the object of safe driving.
Engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate is fire-retardant, and aluminium foil layer and polyester fibre surface all have aluminium hydroxide fire retardant, and the aluminium Regenerated Polyester Fibres of covering of this kind of automobile internal damping shock-absorption sound-insulation suppresses sheet material, meets the combustioncharacteristics of automotive upholstery.
Engine compartment resistant to elevated temperatures Regenerated Polyester Fibres laminate good moldability, thermotolerance are strong, also have nontoxic, tasteless, rebound resilience is good, and be very easy to processing, can cut arbitrarily, bonding with surfaces of various materials, material as high-efficiency sound-absorbing sound insulation of new generation, environmental protection has vast potential for future development, is more suitable for for strong noise equipment sound insulation and noise reductions of engine compartment such as automobile, electric motor, truck, naval vessels.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (7)
1. the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment, it is characterized in that, comprise: Regenerated Polyester Fibres laminated layer and aluminium foil layer, described Regenerated Polyester Fibres laminated layer comprises at least 3 layers of layer of fibers, layer of fibers density is successively decreased along sheet thickness direction, be respectively fixed layer, half fixed layer and loft layer, be provided with aluminium foil layer on the surface of fixed layer.
2. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 1, is characterized in that, comprise the following steps:
1) Regenerated Polyester Fibres thin slice is prepared;
2) at the fixed layer aluminium-coating surface paper tinsel of Regenerated Polyester Fibres thin slice;
3) by heated lamination aluminium foil surface, Regenerated Polyester Fibres thin slice and aluminium foil strong bond is made, i.e. the obtained resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment.
3. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 2, is characterized in that, in step 3), the temperature on laminated aluminium foil surface is 100 DEG C-130 DEG C.
4. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 2, is characterized in that, Regenerated Polyester Fibres preparation of sections method comprises:
1) reclaim the trevira goods scrapped, clean and dewater;
2) trevira goods are processed into staple fibre shape, and carry out oven dry sterilization;
3) low density polyethylene thermal fusing powder and aluminium hydroxide flame-retardant pulvis are proportionally mixed, and be evenly sprayed on staple fibre;
4) carry out lapping, control pressure and the temperature level of hot pressing after lapping, make stratum reticulare form at thickness direction the structure that fixed layer, half fixed layer and loft layer density successively decreases, i.e. obtained Regenerated Polyester Fibres thin slice.
5. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 4, is characterized in that, step 2) in adopt opening trevira goods are processed into staple fibre shape.
6. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 4, is characterized in that, step 2) in dry the temperature of sterilization be 70 DEG C ~ 100 DEG C.
7. the preparation method of the resistant to elevated temperatures Regenerated Polyester Fibres laminate of engine compartment according to claim 4, it is characterized in that, step 3), the weight percent of the LDPE thermal fusing powder of sprinkling is 5% ~ 8%, and the weight percent of aluminium hydroxide flame-retardant pulvis is 5% ~ 8%.
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| CN201510609640.7A CN105237962A (en) | 2015-09-23 | 2015-09-23 | High temperature-resistant regenerated polyester fiber laminated sheet material for engine compartment and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510609640.7A CN105237962A (en) | 2015-09-23 | 2015-09-23 | High temperature-resistant regenerated polyester fiber laminated sheet material for engine compartment and preparation method thereof |
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| CN101189380A (en) * | 2005-04-01 | 2008-05-28 | 博凯技术公司 | Sound retardant nonwoven material and process for manufacture |
| CN103074736A (en) * | 2013-02-06 | 2013-05-01 | 芜湖环瑞汽车内饰件有限公司 | Sound absorption and vibration reduction polyester composite cotton and preparation method of sound absorption and vibration reduction polyester composite cotton |
| CN103443342A (en) * | 2011-03-23 | 2013-12-11 | 欧拓管理公司 | A moulded multilayer lining for heat and sound insulation |
| CN203901841U (en) * | 2014-04-14 | 2014-10-29 | 江苏环宇汽车零部件有限公司 | Multifunctional flame-retardant antibacterial heat-proof and sound-proof material used in automobile field |
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2015
- 2015-09-23 CN CN201510609640.7A patent/CN105237962A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101189380A (en) * | 2005-04-01 | 2008-05-28 | 博凯技术公司 | Sound retardant nonwoven material and process for manufacture |
| CN103443342A (en) * | 2011-03-23 | 2013-12-11 | 欧拓管理公司 | A moulded multilayer lining for heat and sound insulation |
| CN103074736A (en) * | 2013-02-06 | 2013-05-01 | 芜湖环瑞汽车内饰件有限公司 | Sound absorption and vibration reduction polyester composite cotton and preparation method of sound absorption and vibration reduction polyester composite cotton |
| CN203901841U (en) * | 2014-04-14 | 2014-10-29 | 江苏环宇汽车零部件有限公司 | Multifunctional flame-retardant antibacterial heat-proof and sound-proof material used in automobile field |
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Application publication date: 20160113 |