CN105234289A - Novel inversely-mounted compound die - Google Patents

Novel inversely-mounted compound die Download PDF

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Publication number
CN105234289A
CN105234289A CN201510783001.2A CN201510783001A CN105234289A CN 105234289 A CN105234289 A CN 105234289A CN 201510783001 A CN201510783001 A CN 201510783001A CN 105234289 A CN105234289 A CN 105234289A
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CN
China
Prior art keywords
die
upper bolster
punch
compound die
die shoe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510783001.2A
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Chinese (zh)
Inventor
杨静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Permanent Mould Co Ltd Is Held In Chongqing
Original Assignee
Permanent Mould Co Ltd Is Held In Chongqing
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Permanent Mould Co Ltd Is Held In Chongqing filed Critical Permanent Mould Co Ltd Is Held In Chongqing
Priority to CN201510783001.2A priority Critical patent/CN105234289A/en
Publication of CN105234289A publication Critical patent/CN105234289A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention provides a novel inversely-mounted compound die, and belongs to the field of dies. The die comprises a control mechanism, a punch, an upper die holder, a working table and a lower die holder. The upper die holder is fixed to the punch, and the lower die holder is fixed to the working table; a terrace die is arranged on the upper die holder, and a punch-cum-blanking die is arranged on the lower die holder and is provided with a vertical die hole; a platform for containing raw materials is formed at the upper end of the punch-cum-blanking die, and the position of the die hole corresponds to the position of the terrace die; and the control mechanism is connected with the punch and drives the punch to vertically move. The inversely-mounted compound die can achieve precise cup-shaped part production, and produced annular parts are unified in specification and excellent in quality; and an automation discharging mechanism is arranged so that continuous automation production can be achieved; and large batch machining of cup-shaped parts can be achieved, and popularization is facilitated.

Description

Novel inverted compound die
Technical field
The present invention relates to mould applications, in particular to the novel inverted compound die of one.
Background technology
Diel is the requisite technological equipment of punching production, is technology-intensive product, and it can carry out the processing and forming such as punching, blanking, bending and drawing.The quality of stamping parts, production efficiency and production cost etc., have direct relation with Design of Dies and manufacture.
Cup shell is a kind of conventional instrument in daily life, the shaping comparatively complexity of cup shell, need accurately to control punch forming, the cup shell specification heterogeneity that mould of the prior art processes, simultaneously easily there is slight crack when bending raw material, be therefore badly in need of a kind of mould that crudy is homogeneous that can ensure.
Summary of the invention
The invention provides a kind of novel inverted compound die, be intended to improve above-mentioned technical problem.
The present invention is achieved in that
Novel inverted compound die, comprise controlling organization, drift, upper bolster, workbench and die shoe, described upper bolster is fixed on described drift, described die shoe is fixed on described workbench, described upper bolster arranges punch, die shoe arranges concave-convex mold, described concave-convex mold is provided with vertical nib, the upper end of described concave-convex mold forms the platform for placing raw material, and described die hole location is corresponding with described punch, and described controlling organization connects described drift and drives described drift to move up and down.
Cup shell mould provided by the invention, operationally, is placed on platform by former material steel material, drift moves downward under the drive of controlling organization, upper bolster undershoot, and punch is by downward for part corresponding with nib for raw material punching press, former material steel material bends, and forms cup shell downwards in nib.Whole process completes automatically, after punching press completes, above carries drift, and the punch on upper bolster and former material steel material depart from, and cup shell is stayed in nib, can be reentered into former material steel material and work on after being taken out.
Controlling organization is controlled to carry out work by PLC control system, is completed by plug-in, so just can ensure that the parameters such as the time of each punching press, drawing velocity are consistent, makes the cup shell that stamps out homogeneous.
Further, also comprise shedding mechanism, described shedding mechanism comprises stripper and connecting rod, and described stripper connects described connecting rod, and described connecting rod stretches out described die shoe, and described stripper is arranged in described nib and also can slides along described nib.
The effect of shedding mechanism is upwards ejected by the cup shell stayed in nib after upper bolster and die shoe depart from mutually.
Specifically, after upper bolster upwards departs from, moved upward by operator link and drive stripper to move upward and the cup shell stayed in nib upwards can be ejected.Connecting rod can carry out being connected with some hydraulic cylinder equal power devices and uses automation mechanized operation.
Further, described shedding mechanism also comprises stroke pull bar, and described stroke pull bar one end connects described upper bolster, and the other end connects described connecting plate through described die shoe, described connecting plate is fixedly connected with described connecting rod, drives described stroke pull bar vertical motion during described upper bolster motion.
By arranging the stroke pull bar be connected with upper bolster, complete the action of downward punching press at upper bolster after, drift drives on upper bolster and carries, now stroke pull bar moves upward accordingly, the upwardly connecting rod corresponding to the connecting plate that stroke pull bar connects, cup shell is released nib by final stripper, completes automatic discharging, do not need again extra to arrange actuating unit, and make the operating process of compound die more coherent quick.
Further, described stripper is provided with rubber blanket, described rubber blanket tiling is fixed on described stripper.
Stripper is when promoting cup shell and deviating from nib, due to the speed that upper bolster upwards promotes, under the drive of upper bolster, cup shell also upwards can be released nib by stripper fast accordingly, effectively can prevent stripper from upwards course of action, causing the local deformation of cup shell by arranging rubber blanket, playing the effect of damping, buffering.
Further, described platform is provided with the keeper for locating raw material.
In order to ensure the cup shell uniform specification produced, punch, concave-convex mold and former material steel material answer precise positioning before stamping, by arranging keeper, former material steel material when putting into platform and punch precise positioning, ensures that the cup shell that stamps out precisely and uniform specification.
Keeper can be arranged to various ways, as long as can realize the precise positioning of former material steel material.Such as: the fixture block that some cooperatively interact can be arranged, when platform put into by former material steel material, former material steel material is fixed to same position by fixture block.
Further, described keeper is the locating piece of ring-type, and described locating piece is arranged along the circumference of described concave-convex mold.
First the former material steel material manufacturing cup shell is cut into discoid, and during compound die work, discoid former material steel material is put into the locating piece of ring-type, locating piece is blocked, and realizes the precise positioning of former material steel material.
Further, described workbench is fixedly installed die shoe pallet, described die shoe is fixedly installed on die shoe pallet.
When punching operation, die shoe will bear the huge impulsive force from upper bolster, therefore ensure its arrange stablize extremely important.Die shoe is fixedly installed on workbench by die shoe pallet, the stability that die shoe is arranged can be strengthened.
Further, described drift is fixedly installed upper bolster pallet, described upper bolster is fixedly installed on upper bolster pallet.
Same, when punching operation, upper bolster will bear the huge anti-force from bed die, therefore ensure its arrange stablize extremely important.Upper bolster is fixedly installed on drift by upper bolster pallet, the stability that upper bolster is arranged can be strengthened.
Further, described punch adopts GCr15 steel to make.
Further, described concave-convex mold adopts GCr15 steel to make.
GCr15 steel be a kind of alloy content less, there is superperformance, most widely used high-carbon-chromium bearing steel.There is higher hardness, uniform tissue, good wearability, high contact fatigue property after quenching adds tempering, be very suitable as mould manufacturing field.
The invention has the beneficial effects as follows: upside-down mounting compound die provided by the invention can realize cup shell accurately and produce, and the cup shell uniform specification produced, quality high-quality, and can also continuous automatic production be realized after being provided with the shedding mechanism of automation, the processing in enormous quantities of cup shell can be realized, be beneficial to popularization.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present invention, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the cup shell produced in the embodiment of the present invention;
Fig. 2 is the structural representation of the upside-down mounting compound die that the embodiment of the present invention provides.
Figure acceptance of the bid note is respectively:
Upper bolster pallet 100; Drift 101; Upper bolster 102; Punch 103; Concave-convex mold 104; Die shoe 106; Die shoe pallet 107; Nib 108; Stripper 110; Stroke pull bar 111; Connecting rod 112; Connecting plate 113; Locating piece 114.
Detailed description of the invention
Diel is the requisite technological equipment of punching production, is technology-intensive product, and it can carry out the processing and forming such as punching, blanking, bending and drawing.The quality of stamping parts, production efficiency and production cost etc., have direct relation with Design of Dies and manufacture.
Cup shell is a kind of conventional instrument in daily life, the shaping comparatively complexity of cup shell, need accurately to control punch forming, the cup shell specification heterogeneity that mould of the prior art processes, simultaneously easily there is slight crack when bending raw material, be therefore badly in need of a kind of mould that crudy is homogeneous that can ensure.
Those skilled in the art are seeking a kind of instrument or the method for improving this problem for a long time always.
Given this, designer of the present invention is by long-term exploration and trial, and experiment repeatedly and effort, constantly reform and innovate, have devised a kind of upside-down mounting compound die by a series of design cleverly, this upside-down mounting compound die can realize cup shell accurately and produce, and the cup shell uniform specification produced, quality high-quality, and can also continuous automatic production be realized after being provided with the device for discharging of automation, the processing in enormous quantities of cup shell can be realized, be beneficial to popularization.
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Therefore, below to the detailed description of the embodiments of the invention provided in the accompanying drawings and the claimed scope of the present invention of not intended to be limiting, but selected embodiment of the present invention is only represented.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In describing the invention, it should be noted that, term " " center ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this invention product orientation of usually putting or position relationship when using, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.In addition, term " first ", " second ", " the 3rd " etc. only for distinguishing description, and can not be interpreted as instruction or hint relative importance.
In describing the invention, also it should be noted that, unless otherwise clearly defined and limited, term " setting ", " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Embodiment
As depicted in figs. 1 and 2, present embodiments provide a kind of upside-down mounting compound die, comprise controlling organization, workbench, drift 101, upper bolster 102 and die shoe 106, drift ring flange is fixedly installed below drift 101, be fixedly installed upper bolster pallet 100 below drift ring flange, upper bolster 102 is fixedly installed on upper bolster pallet 100, like this when punching operation, even if upper bolster 102 will bear the huge anti-force from die shoe 106, also can ensure that it is stablized.
Described controlling organization connects drift 101, and controlling organization provides power for drift 101 and drives drift 101 to move up and down, and controlling organization can be the devices such as hydraulic piston.
Described die shoe 106 is fixedly installed on the table, and when punching operation, die shoe 106 will bear the huge impulsive force from upper bolster 102, therefore ensure its arrange stablize extremely important.Therefore, workbench (not shown) is fixedly installed die shoe pallet 107, die shoe pallet 107 is by die shoe pallet fixer and be bolted on workbench, die shoe 106 is fixedly installed on die shoe pallet 107, described die shoe 106 is provided with concave-convex mold 104, the middle part of concave-convex mold 104 is provided with nib 108, nib 108 is positioned in the middle part of die shoe 106, the porch, upper end of nib 108, through obtuse angle process, prevents from too sharply causing damage when bending ram is shaping to former material.
The upper surface of concave-convex mold 104 form platform for placing raw material, when compound die works, former material steel material is placed on the platform.
Wherein, the cup shell structure that the compound upside-down mounting mould that Fig. 1 shows the present embodiment and provides is produced.
In order to ensure the cup shell uniform specification produced, punch 103, concave-convex mold 104 and former material steel material answer precise positioning before stamping, platform are provided with the keeper for locating raw material.Keeper can be arranged to various ways, as long as can realize the precise positioning of former material steel material.Such as: the fixture block that some cooperatively interact can be arranged, when platform put into by former material steel material, former material steel material is fixed to same position by fixture block.
In the present embodiment, first the former material steel material manufacturing cup shell is cut into discoid, and therefore keeper is the locating piece 114 of ring-type, and described locating piece 114 is arranged along the circumference of described concave-convex mold 104.During compound die work, discoid former material steel material is put into the locating piece 114 of ring-type, locating piece 114 is blocked, and realizes the precise positioning of former material steel material.
Upper bolster 102 is provided with punch 103, punch 103 is directly fixed on the middle part of upper bolster 102, and the position of punch 103 is corresponding with nib 108.During punching press, controlling organization drives drift 101 undershoot, and punch 103 by part bending ram corresponding with nib 108 for former material steel material, and finally forms cup shell.Stay after cup shell brake forming in nib 108, manually taken out.After taking-up, continue to put into the processing that former material steel material can proceed cup shell in platform.
In the present embodiment, compound die is also provided with shedding mechanism, and the effect of shedding mechanism is upwards ejected by the cup shell stayed in nib 108 after upper bolster 102 and die shoe 106 depart from mutually.
Shedding mechanism comprises stripper 110 and connecting rod 112, and described stripper 110 connects described connecting rod 112, and described connecting rod 112 stretches out described die shoe 106, and described stripper 110 is arranged in described nib 108 and also can slides along described nib 108.
After upper bolster 102 upwards departs from, moved upward by operator link 112 and drive stripper 110 to move upward and the cup shell stayed in nib 108 upwards can be ejected.Connecting rod 112 can carry out being connected with some hydraulic cylinder equal power devices and uses automation mechanized operation.
Stripper 110 is when promoting cup shell and deviating from nib 108, due to the speed that upper bolster 102 upwards promotes, under the drive of upper bolster 102, cup shell also upwards can be released nib 108 by stripper 110 fast accordingly, in order to the local deformation preventing stripper 110 from causing cup shell in upwards course of action, stripper 110 is provided with rubber blanket, and described rubber blanket tiling is fixed on described stripper 110.
Rubber blanket plays the damping, buffering effect to Manufactured cup shell.
Better embodiment arranges stroke pull bar 111, and described stroke pull bar 111 one end connects described upper bolster 102, and the other end connects described connecting plate 113 through described die shoe 106.Complete the action of downward punching press at upper bolster 102 after, drift 101 drives on upper bolster 102 and carries, now stroke pull bar 111 moves upward accordingly, the upwardly connecting rod 112 corresponding to the connecting plate 113 that stroke pull bar 111 connects, cup shell is released nib 108 by final stripper 110, complete automatic discharging, do not need again extra to arrange actuating unit, and make the operating process of compound die more coherent quick.
The upside-down mounting compound die that the present embodiment provides can realize cup shell accurately and produce, and the cup shell uniform specification produced, quality high-quality, and can also continuous automatic production be realized after being provided with the shedding mechanism of automation, the processing in enormous quantities of cup shell can be realized, be beneficial to popularization.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. novel inverted compound die, it is characterized in that, comprise controlling organization, drift, upper bolster, workbench and die shoe, described upper bolster is fixed on described drift, described die shoe is fixed on described workbench, described upper bolster arranges punch, die shoe arranges concave-convex mold, described concave-convex mold is provided with vertical nib, the upper end of described concave-convex mold forms the platform for placing former material, described die hole location is corresponding with described punch, and described controlling organization connects described drift and drives described drift to move up and down.
2. novel inverted compound die according to claim 1, it is characterized in that, also comprise shedding mechanism, described shedding mechanism comprises stripper and connecting rod, described stripper connects described connecting rod, described connecting rod stretches out described die shoe, and described stripper is arranged in described nib and also can slides along described nib.
3. novel inverted compound die according to claim 2, it is characterized in that, described shedding mechanism also comprises stroke pull bar and connecting plate, described stroke pull bar one end connects described upper bolster, the other end connects described connecting plate through described die shoe, described connecting plate is fixedly connected with described connecting rod, drives described stroke pull bar vertical motion during described upper bolster motion.
4. the novel inverted compound die according to Claims 2 or 3, is characterized in that, described stripper is provided with rubber blanket, and described rubber blanket tiling is fixed on described stripper.
5. novel inverted compound die according to claim 1, is characterized in that, described platform is provided with the keeper for locating raw material.
6. novel inverted compound die according to claim 5, is characterized in that, described keeper is the locating piece of ring-type, and described locating piece is arranged along the circumference of described concave-convex mold.
7. novel inverted compound die according to claim 1, is characterized in that, described workbench is fixedly installed die shoe pallet, and described die shoe is fixedly installed on die shoe pallet.
8. novel inverted compound die according to claim 1, is characterized in that, described drift is fixedly installed upper bolster pallet, and described upper bolster is fixedly installed on upper bolster pallet.
9. novel inverted compound die according to claim 1, is characterized in that, described punch adopts GCr15 steel to make.
10. novel inverted compound die according to claim 1, is characterized in that, described concave-convex mold adopts GCr15 steel to make.
CN201510783001.2A 2015-11-16 2015-11-16 Novel inversely-mounted compound die Pending CN105234289A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3715902A (en) * 1971-02-10 1973-02-13 Western Electric Co Method and apparatus for operating on a blank of material,e.g.,deep drawing
KR20040092835A (en) * 2003-04-29 2004-11-04 주식회사 스벤 Mold for vacuum suction deep drawing
CN201186321Y (en) * 2007-12-26 2009-01-28 陕西科技大学 Enclasping type cup shell drawing mold
CN101767154A (en) * 2010-03-26 2010-07-07 北京三兴汽车有限公司 Stepped cylindrical component die for medium plate
CN103372609A (en) * 2013-07-31 2013-10-30 南车洛阳机车有限公司 Composite die for processing spring seat parts
CN203830450U (en) * 2014-05-09 2014-09-17 宁波石门伟业汽车材料有限公司 Valve mandril cold extrusion mold
CN204685931U (en) * 2015-06-04 2015-10-07 浙江中集铸锻有限公司 A kind of forge hot cooling system
CN205270572U (en) * 2015-11-16 2016-06-01 重庆持恒模具有限公司 Novel flip -chip compound die

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3715902A (en) * 1971-02-10 1973-02-13 Western Electric Co Method and apparatus for operating on a blank of material,e.g.,deep drawing
KR20040092835A (en) * 2003-04-29 2004-11-04 주식회사 스벤 Mold for vacuum suction deep drawing
CN201186321Y (en) * 2007-12-26 2009-01-28 陕西科技大学 Enclasping type cup shell drawing mold
CN101767154A (en) * 2010-03-26 2010-07-07 北京三兴汽车有限公司 Stepped cylindrical component die for medium plate
CN103372609A (en) * 2013-07-31 2013-10-30 南车洛阳机车有限公司 Composite die for processing spring seat parts
CN203830450U (en) * 2014-05-09 2014-09-17 宁波石门伟业汽车材料有限公司 Valve mandril cold extrusion mold
CN204685931U (en) * 2015-06-04 2015-10-07 浙江中集铸锻有限公司 A kind of forge hot cooling system
CN205270572U (en) * 2015-11-16 2016-06-01 重庆持恒模具有限公司 Novel flip -chip compound die

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Title
张正修等: "《冲模结构设计方法、要点及实例》", 31 May 2014, 机械工业出版社 *
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