CN105222213B - Closed scheme of hot-water supply and operation method using residual heat of air compressor as heat source - Google Patents
Closed scheme of hot-water supply and operation method using residual heat of air compressor as heat source Download PDFInfo
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- CN105222213B CN105222213B CN201510620047.2A CN201510620047A CN105222213B CN 105222213 B CN105222213 B CN 105222213B CN 201510620047 A CN201510620047 A CN 201510620047A CN 105222213 B CN105222213 B CN 105222213B
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Abstract
The present invention relates to a kind of closed scheme of hot-water supply using residual heat of air compressor as heat source and operation method.The structure design of current enclosed hot-water heating system is not reasonable.The characteristics of closed scheme of hot-water supply of the present invention is:Water supply network, 1# backflow preventers, the cold water water supplement port of 1# solenoid valves and pressure-bearing hot water tank are sequentially connected by pipeline along the cold water moisturizing water (flow) direction of pressure-bearing hot water tank;Water supply network, 2# backflow preventers, 2# electricity connect pressure gauge, cold water meter, cold water angle valve and combination tap and are sequentially connected by pipeline along the chilled water flow direction of cold water angle valve;Outer circulation water outlet, air compressor heat exchange module, outer circulation pump and outer circulation water inlet are sequentially connected by pipeline along outer circulation direction.The characteristics of operation method of the present invention is:Including operation method first and conventional control methods, operation method first:1# solenoid valves are opened, as H1=H, close 1# solenoid valves;Perform decision tree.The present invention's is reasonable in design, easy to operate.
Description
Technical field
The present invention relates to a kind of hot water supply system and operation method, and in particular to a kind of using residual heat of air compressor as heat source
Closed scheme of hot-water supply and operation method.
Background technology
Air compressor machine full name air compressor, as the generating source of compressed air, is widely used in the every field of society, special
It is not in field of industrial production, many techniques rely on the height of compressed air so that air compressor machine becomes the daily fortune of many factories
The indispensable auxiliary production equipment of row, is the basic product of the modernization of industry.
Air compressor machine usually converts electrical energy into the mechanical energy of motor, and the latter is converted into gas pressure energy.Above-mentioned mistake
Cheng Zhong, air obtain strong compression, and temperature rises sharply.By taking screw machine as an example, air compressor machine screw rod is high-speed rotating at the same time, also friction hair
Heat, these heat of high temperature produced are mixed together into oil/gas steam discharge body with the air compressor lubricating oil added.Above-mentioned high temperature
70-80% of the heat of oil/gas stream equivalent to air compressor machine input power.Temperature generally reaches 80 DEG C -100 DEG C, these thermal energy need
It is discharged into by the cooling system of air compressor machine in air, to ensure temperature requirement of the machine to normal operation.If publication date is 2014
11 days 06 month, a kind of Chinese patent of Publication No. CN203641014U, just disclosed exhaust end base of oil injection threaded bolt residual heat of air compressor recycling filled
Put, which there is the above problem.
At present in many factories, in order to make full use of waste heat caused by screw-rod air compressor, air compressor machine often carry or
Separately match somebody with somebody heat exchange module, its principle generally use is played a reversed role heat transfer technology with journey shutoff type, high to high temperature caused by air compressor machine with water
Body of calming the anger is cooled down, and can not only improve the gas producing efficiency of air compressor machine, can also additionally obtain production and life needed for hot water.
Many enterprises start with residual heat of air compressor water heating at present, have largely saved energy consumption, have improved economic effect
Benefit.
Existing residual heat of air compressor heating water system uses open system mostly, and operation is relatively simple, but there is also various
Deficiency, it is specific as follows.
1st, the municipal water pressure of cold water can not be made full use of, hot water or cold water is both needed to secondary pressurized, and energy consumption is higher.
2nd, the usually cold and hot water tank of open-stored water system and each 1 set of secondary pressurized equipment, add equipment investment, pump house
Floor space is larger.
3rd, open system is contacted along journey with external worlds such as air, and water quality has contaminated potential risk, while and air contact
The various accessories such as water tank, pipeline can be dramatically increased to consume because of caused by corrosion.
4th, open-stored water system compares closed system, and big with heat exchange with outside amount, residual heat of air compressor utilization rate is low.
Compared to open-stored water system, closed system can effectively overcome the above problem, can directly utilize municipal water pressure or pump
The hydraulic pressure stood after once pressurizeing, without individually purchasing secondary pressurized equipment and cold water storage cistern, saves space and equipment manufacturing cost.In addition it is
The contaminated risk of water quality is relatively low in system, and reliability of water supply is higher, and heat dissipation capacity is low, and heat from heat source utilization rate is high.
However, the structure design of current enclosed hot-water heating system is not reasonable, and for enclosed hot-water heating system, how to operation
Parameter(Such as liquid level, temperature, pressure)It control effectively farthest to utilize heat from heat source, saves head, Jin Ershi
Now efficient, economic, simple thermal water utilization is the main bottleneck of its large-scale application of restricting current.
Therefore, it is necessary to a set of novel hot water supply system and operation method are provided, to solve the above problems.
The content of the invention
It is an object of the invention to overcome above-mentioned deficiency existing in the prior art, for industrial working residual heat of air compressor profit
Present situation, by air compressor machine work system part introduce hot water supply system, establish it is a set of reinforcing state modulator with air compressor machine
Closed scheme of hot-water supply and operation method of the waste heat for heat source.
Technical solution is used by the present invention solves the above problems:This using residual heat of air compressor as heat source enclosed hot water supply
The design feature of system is answered to be:Including water supply network, 1# backflow preventers, 1# solenoid valves, pressure-bearing hot water tank, safety valve, 1#
Temperature sensor, 1# electricity connect pressure gauge, electromagnetism liquid level gauge, internal circulation pump, 2# temperature sensors, hot water gauge, auxiliary heater, heat
Water angle valve, 2# backflow preventers, 2# electricity connect pressure gauge, cold water meter, cold water angle valve, outer circulation pump, air compressor heat exchange module, pneumatics
Machine, gas equipment, 2# solenoid valves, PLC control cabinet, 1# threeways, 2# threeways, combination tap and 3# solenoid valves, the bearing hot water
Case is provided with cold water water supplement port, outer circulation water inlet, outer circulation water outlet, interior circulation water inlet, interior circulating outlet, air inlet
Mouth, pressure relief opening and exhaust outlet, the 1# threeways are provided with import, 1# outlets and 2# outlets, the 2# threeways and are provided with import, 1#
Outlet and 2# outlets;
The water supply network, 1# backflow preventers, the cold water water supplement port of 1# solenoid valves and pressure-bearing hot water tank pass through pipeline edge
The cold water moisturizing water (flow) direction of pressure-bearing hot water tank is sequentially connected, and forms boiler cold water water charging system;
The water supply network, 2# backflow preventers, 2# electricity connect pressure gauge, cold water meter, cold water angle valve and combination tap and pass through
Pipeline is sequentially connected along the chilled water flow direction of cold water angle valve, forms cold water water system;
The interior circulating outlet is connected by pipeline with the import of 2# threeways, and the 1# outlets of the 2# threeways pass through pipeline
Connected with hot water gauge, the hot water gauge is connected by pipeline with auxiliary heater, and the auxiliary heater passes through pipeline and hot water
Angle valve connects, and the hot water angle valve is connected by pipeline with combination tap, forms hot water supply system;
The outer circulation water outlet, air compressor heat exchange module, outer circulation pump and outer circulation water inlet are followed outside by pipeline edge
Ring direction is sequentially connected, and forms outer circulation water heater funnel;
The 2# outlets of the 2# threeways are connected by pipeline with 2# temperature sensors, and the 2# temperature sensors pass through pipeline
Connected with internal circulation pump, the internal circulation pump is connected by pipeline with interior circulation water inlet, the interior circulating outlet, 2# threeways
Import, the 2# outlets of 2# threeways, 2# temperature sensors, internal circulation pump and interior circulation water inlet arrange successively along interior loop direction
Arrange, circulating hot water heating system in composition;
The safety valve is connected on pressure relief opening, and the 3# solenoid valves are connected on exhaust outlet, the 1# temperature sensors,
1# electricity connects pressure gauge and electromagnetism liquid level gauge is arranged in pressure-bearing hot water tank;
The air compressor machine is connected by pipeline with the import of 1# threeways, and the 1# outlets of the 1# threeways pass through pipeline and 2# electricity
Magnet valve connects, and the 2# solenoid valves are connected by pipeline with air inlet, and the 2# of the 1# threeways is exported by pipeline and set with gas
Standby connection;The air compressor machine, the import of 1# threeways, 1# outlets, 2# solenoid valves and the air inlet of 1# threeways are flowed along compressed air
Direction is arranged in order, and the 2# outlets of the 1# threeways and gas equipment are arranged in order along compressed air flowing direction, form gas circuit
System;
The 1# solenoid valves, 1# temperature sensors, 1# electricity connect pressure gauge, internal circulation pump, 2# temperature sensors, auxiliary heating
Device, 2# electricity connect pressure gauge, outer circulation pump, 2# solenoid valves and 3# solenoid valves and are connected by electric wire with PLC control cabinet, and composition is automatic
Control system.
Preferably, 1# backflow preventers of the present invention are identical with the specification of 2# backflow preventers.
Preferably, auxiliary heater of the present invention carries temperature indicating device.
Preferably, auxiliary heater of the present invention uses electric heating device or Gas Generator Set heating structure.
Preferably, hot water gauge of the present invention and cold water meter be in addition to operation media environment is different, remaining parameter specification phase
Together.
A kind of operation method using residual heat of air compressor as the closed scheme of hot-water supply of heat source, its feature are:The fortune
Row method includes operation method and conventional control methods first, and each parameter meaning used is as follows in the operation method:
P1:1# electricity meets the display reading of pressure gauge, unit K Pa;
P2:2# electricity meets the display reading of pressure gauge, unit K Pa;
T1:The display reading of 1# temperature sensors, unit DEG C;
T2:The display reading of 2# temperature sensors, unit DEG C;
T3:The temperature display reading of auxiliary heater, unit DEG C;
H1:The display reading of electromagnetism liquid level gauge, unit m;
H:Effective liquid level of pressure-bearing hot water tank, unit m;
t1:Implementation strategy(Ⅴ)Afterwards, the run time of outer circulation pump;
t2:Implementation strategy(VI)Afterwards, the run time of auxiliary heater;
The step of operation method is as follows successively first:
Step(One), open 1# solenoid valves, as H1=H, close 1# solenoid valves;
Step(Two), perform decision tree;
The step of conventional control methods, is as follows:
Step(One), perform decision tree;
The decision tree includes condition(A)To condition(G)And strategy(Ⅰ)To strategy(),
Condition(A):H1≥0.25H;
Condition(B):∣P1-P2∣≤10;
Condition(C):T1≥48;
Condition(D):P2-P1 > 10;
Condition(E):T2≥42;
Condition(F):T3≥45;
Condition(G):Whether air compressor machine works;
Strategy(Ⅰ):Periodically collect each sensor signal;
Strategy(Ⅱ):Automatically turn on 1# solenoid valves;
Strategy(Ⅲ):Automatically turn on 2# solenoid valves;
Strategy(Ⅳ):Automatically turn on 3# solenoid valves;
Strategy(Ⅴ):Automatically turn on outer circulation pump, and run time t1;
Strategy():Open auxiliary heater, and run time t2;
Strategy():Automatically turn on internal circulation pump;
The strategy(Ⅱ)Meeting condition(A)After be automatically stopped operation, the strategy(Ⅲ)And strategy(Ⅳ)Meeting
Condition(B)After be automatically stopped operation, the strategy(Ⅴ)Meeting condition(C)After be automatically stopped operation, the strategy()
Meet condition(F)After be automatically stopped operation, the strategy()Meeting condition(E)After be automatically stopped operation;
The implementation cycle of the decision tree comprises the steps of:
(One), implementation strategy(Ⅰ), Rule of judgment(A), work as condition(A)When invalid, strategy is first carried out(Ⅱ), it is rear to return
Condition(A)Judgement;Work as condition(A)During establishment, Rule of judgment(B);
(Two), work as condition(B)During establishment, Rule of judgment(C);Work as condition(B)When invalid, Rule of judgment(D);
(Three), work as condition(C)During establishment, Rule of judgment(E);Work as condition(C)When invalid, Rule of judgment(G);
(Four), work as condition(D)During establishment, strategy is first carried out(Ⅲ), condition is returned afterwards(B)Judgement;Work as condition(D)Not into
Immediately, strategy is first carried out(Ⅳ), condition is returned afterwards(B)Judgement;
(Five), work as condition(G)During establishment, strategy is first carried out(Ⅴ), after perform condition again(C)Judgement:Work as condition(C)
During establishment, Rule of judgment(E);Work as condition(C)When invalid again, strategy is first carried out(), rear Rule of judgment(F);Work as condition
(G)When invalid, strategy is first carried out(), rear Rule of judgment(F);
(Six), work as condition(E)During establishment, return and perform step(One);Work as condition(E)When invalid, strategy is first carried out(), condition is returned afterwards(E)Judgement;
(Seven), work as condition(F)During establishment, Rule of judgment(E);Work as condition(F)When invalid, strategy is first carried out(), after
Return condition(F)Judgement;
(Eight), repetitive sequence implement above-mentioned steps(One)To step(Seven).
Preferably, in the implementation cycle of decision tree of the present invention, step(One)To step(Seven)It is sequentially real
Apply.
Preferably, in the implementation cycle of decision tree of the present invention, step(Three)And step(Four)Without sequencing, step
Suddenly(Five)And step(Six)Without sequencing.
Preferably, operation method first of the present invention further includes step(Three), step(Three)Content it is first to repeat
Step in secondary operation method(Two).
Preferably, conventional control methods of the present invention further include step(Two), the step(Two)Content attach most importance to
Step in multiple conventional control methods(One).
Compared with prior art, the present invention haing the following advantages and effect:(1)Municipal water pressure or pumping plant one can directly be utilized
Hydraulic pressure after secondary pressurization, it is energy-saving.(2)Without individually purchasing secondary pressurized equipment and cold water storage cistern, save space and made with equipment
Valency.(3)Under closed cycle, water supply is not contacted with the external world, avoids water pollution, reliability of water supply is preferable.(4)Closed system with it is outer
Boundary's heat-exchange capacity is greatly reduced, and the utilization rate of residual heat of air compressor is obviously improved.(5)State modulator is introduced, formulates decision tree,
Realize remote control, efficiently, simply.(6)Overall structure is simple, and design is reasonable, and design is unique, easy to use.
Brief description of the drawings
Fig. 1 is the structure diagram using residual heat of air compressor as the closed scheme of hot-water supply of heat source in the embodiment of the present invention.
Fig. 2 is that the decision tree in the embodiment of the present invention using residual heat of air compressor as the closed scheme of hot-water supply of heat source is illustrated
Figure.
In figure:1- water supply networks;2-1# backflow preventers;3-1# solenoid valves;4- pressure-bearing hot water tanks;5- safety valves;6-1#
Temperature sensor;7-1# electricity connects pressure gauge;8- electromagnetism liquid level gauges;9- internal circulation pumps;10-2# temperature sensors;11- hot water gauges;
12- auxiliary heaters;13- hot water angle valves;14-2# backflow preventers;15-2# electricity connects pressure gauge;16- cold water meters;17- cold water angle
Valve;18- outer circulations pump;19- air compressor heat exchange modules;20- air compressor machines;21- gas equipments;22-2# solenoid valves;23-PLC is controlled
Cabinet;24-1# threeways;25-2# threeways;26- combination taps;27-3# solenoid valves;A- cold water water supplement ports;B- outer circulation water inlets;c-
Outer circulation water outlet;Circulation water inlet in d-;Circulating outlet in e-;F- air inlets;G- pressure relief openings;H- exhaust outlets;X-1# tri-
Logical import;The 1# outlets of Y-1# threeways;The 2# outlets of K-1# threeways;The import of M-2# threeways;The 1# outlets of N-2# threeways;H-
The 2# outlets of 2# threeways.
Embodiment
Below in conjunction with the accompanying drawings and the present invention is described in further detail by embodiment, and following embodiments are to this hair
Bright explanation and the invention is not limited in following embodiments.
Embodiment.
Referring to Fig. 1 to Fig. 2, the closed scheme of hot-water supply in the present embodiment using residual heat of air compressor as heat source includes feed pipe
Net 1,1# backflow preventers 2,1# solenoid valves 3, pressure-bearing hot water tank 4, safety valve 5,1# temperature sensors 6,1# electricity connect pressure gauge 7,
Electromagnetism liquid level gauge 8, internal circulation pump 9,2# temperature sensors 10, hot water gauge 11, auxiliary heater 12, hot water angle valve 13,2# are flow backwards
Preventer 14,2# electricity connect pressure gauge 15, cold water meter 16, cold water angle valve 17, outer circulation pump 18, air compressor heat exchange module 19, pneumatics
Machine 20, gas equipment 21,2# solenoid valves 22, PLC control cabinet 23,1# threeways 24,2# threeways 25, combination tap 26 and 3# solenoid valves
27, pressure-bearing hot water tank 4 is provided with cold water water supplement port a, outer circulation water inlet b, outer circulation water outlet c, interior circulation water inlet d, interior
Circulating outlet e, air inlet f, pressure relief opening g and exhaust outlet h, 1# threeway 24 are provided with import X, 1# outlet Y and 2# outlets K, 2#
Threeway 25 is provided with import M, 1# outlet N and 2# outlet H.
Water supply network 1,1# backflow preventers 2, the cold water water supplement port a of 1# solenoid valves 3 and pressure-bearing hot water tank 4 pass through pipeline edge
The cold water moisturizing water (flow) direction of pressure-bearing hot water tank 4 is sequentially connected, and forms boiler cold water water charging system.
Water supply network 1,2# backflow preventers 14,2# electricity connect pressure gauge 15, cold water meter 16, cold water angle valve 17 and combination tap
26 are sequentially connected by pipeline along the chilled water flow direction of cold water angle valve 17, form cold water water system.
Interior circulating outlet e is connected by pipeline with the import M of 2# threeways 25, and the 1# outlets N of 2# threeways 25 passes through pipeline
Connected with hot water gauge 11, hot water gauge 11 is connected by pipeline and auxiliary heater 12, and auxiliary heater 12 passes through pipeline and hot water
Angle valve 13 connects, and hot water angle valve 13 is connected by pipeline and combination tap 26, forms hot water supply system.
Outer circulation water outlet c, air compressor heat exchange module 19, outer circulation 18 and outer circulation water inlet b of pump are by pipeline outside
Loop direction is sequentially connected, and forms outer circulation water heater funnel.
The 2# outlets H of 2# threeways 25 is connected by pipeline and 2# temperature sensors 10, and 2# temperature sensors 10 pass through pipeline
Connected with internal circulation pump 9, internal circulation pump 9 is connected by pipeline with interior circulation water inlet d, interior circulating outlet e, 2# threeway 25
2# outlets H, 2# temperature sensor 10, internal circulation pump 9 and the interior circulation water inlet d of import M, 2# threeway 25 along interior loop direction according to
Secondary arrangement, circulating hot water heating system in composition.
Safety valve 5 is connected on pressure relief opening g, and 3# solenoid valves 27 are connected on exhaust outlet h, and 1# temperature sensors 6,1# electricity connect
Pressure gauge 7 and electromagnetism liquid level gauge 8 are arranged in pressure-bearing hot water tank 4.
Air compressor machine 20 is connected by pipeline with the import X of 1# threeways 24, and the 1# outlet Y of 1# threeways 24 pass through pipeline and 2# electricity
Magnet valve 22 connects, and 2# solenoid valves 22 are connected by pipeline with air inlet f, and the 2# outlets K of 1# threeways 24 is set by pipeline and with gas
Standby 21 connection;Air compressor machine 20,1# threeways 24 import X, 1# threeway 24 1# outlets Y, 2# solenoid valve 22 and air inlet f along compression
Air-flow direction is arranged in order, and the 2# outlet K and gas equipment 21 of 1# threeways 24 are arranged in order along compressed air flowing direction,
Form air-channel system.
1# solenoid valves 3,1# temperature sensors 6,1# electricity connect pressure gauge 7, internal circulation pump 9,2# temperature sensors 10, auxiliary and add
Hot device 12,2# electricity connect pressure gauge 15, outer circulation pump 18,2# solenoid valves 22 and 3# solenoid valves 27 by electric wire and PLC control cabinet
23 connections, form automatic control system.
Under normal conditions, the 1# backflow preventers 2 in the present embodiment are identical with the specification of 2# backflow preventers 14;Auxiliary adds
Hot device 12 carries temperature indicating device;Auxiliary heater 12 uses electric heating device or Gas Generator Set heating structure;Hot water gauge 11
From cold water meter 16 in addition to operation media environment is different, remaining parameter specification is identical.
Operation method in the present embodiment using residual heat of air compressor as the closed scheme of hot-water supply of heat source includes running first
Method and conventional control methods, each parameter meaning used is as follows in the operation method:
P1:1# electricity meets the display reading of pressure gauge 7, unit K Pa;
P2:2# electricity meets the display reading of pressure gauge 15, unit K Pa;
T1:The display reading of 1# temperature sensors 6, unit DEG C;
T2:The display reading of 2# temperature sensors 10, unit DEG C;
T3:The temperature display reading of auxiliary heater 12, unit DEG C;
H1:The display reading of electromagnetism liquid level gauge 8, unit m;
H:Effective liquid level of pressure-bearing hot water tank 4, unit m;
t1:Implementation strategy(Ⅴ)Afterwards, the run time of outer circulation pump 18;
t2:Implementation strategy(VI)Afterwards, the run time of auxiliary heater 12.
The step of operation method is as follows successively first:
Step(One), open 1# solenoid valves 3, as H1=H, close 1# solenoid valves 3.
Step(Two), perform decision tree.
Step(Three), repeat step(Two).
The step of conventional control methods, is as follows:
Step(One), perform decision tree.
Step(Two), repeat step(One).
Decision tree includes condition(A)To condition(G)And strategy(Ⅰ)To strategy(), particular content is as follows.
Condition(A):H1≥0.25H.
Condition(B):∣P1-P2∣≤10.
Condition(C):T1≥48.
Condition(D):P2-P1 > 10.
Condition(E):T2≥42.
Condition(F):T3≥45.
Condition(G):Whether air compressor machine works.
Strategy(Ⅰ):Periodically collect each sensor signal.
Strategy(Ⅱ):Automatically turn on 1# solenoid valves 3.
Strategy(Ⅲ):Automatically turn on 2# solenoid valves 22.
Strategy(Ⅳ):Automatically turn on 3# solenoid valves 27.
Strategy(Ⅴ):Automatically turn on outer circulation pump 18, and run time t1.
Strategy():Open auxiliary heater 12, and run time t2.
Strategy():Automatically turn on internal circulation pump 9.
Strategy(Ⅱ)Meeting condition(A)After be automatically stopped operation, strategy(Ⅲ)And strategy(Ⅳ)Meeting condition(B)Afterwards
Operation is automatically stopped, strategy(Ⅴ)Meeting condition(C)After be automatically stopped operation, strategy()Meeting condition(F)It is automatic afterwards
It is out of service, strategy()Meeting condition(E)After be automatically stopped operation.
The implementation cycle of decision tree comprises the steps of.
(One), implementation strategy(Ⅰ), Rule of judgment(A), work as condition(A)When invalid, strategy is first carried out(Ⅱ), it is rear to return
Condition(A)Judgement;Work as condition(A)During establishment, Rule of judgment(B).
(Two), work as condition(B)During establishment, Rule of judgment(C);Work as condition(B)When invalid, Rule of judgment(D).
(Three), work as condition(C)During establishment, Rule of judgment(E);Work as condition(C)When invalid, Rule of judgment(G).
(Four), work as condition(D)During establishment, strategy is first carried out(Ⅲ), condition is returned afterwards(B)Judgement;Work as condition(D)Not into
Immediately, strategy is first carried out(Ⅳ), condition is returned afterwards(B)Judgement.
(Five), work as condition(G)During establishment, strategy is first carried out(Ⅴ), after perform condition again(C)Judgement:Work as condition(C)
During establishment, Rule of judgment(E);Work as condition(C)When invalid again, strategy is first carried out(), rear Rule of judgment(F);Work as condition
(G)When invalid, strategy is first carried out(), rear Rule of judgment(F).
(Six), work as condition(E)During establishment, return and perform step(One);Work as condition(E)When invalid, strategy is first carried out(), condition is returned afterwards(E)Judgement.
(Seven), work as condition(F)During establishment, Rule of judgment(E);Work as condition(F)When invalid, strategy is first carried out(), after
Return condition(F)Judgement.
(Eight), repetitive sequence implement above-mentioned steps(One)To step(Seven).
Step(One)To step(Seven)Sequentially implement, step(Three)And step(Four)Without sequencing, step
(Five)And step(Six)Without sequencing.
Closed scheme of hot-water supply in the present embodiment using residual heat of air compressor as heat source is directed to industrial working residual heat of air compressor
The present situation utilized, by air compressor machine work system part introduce hot water supply system, using air compressor machine 20 operation produce waste heat as
Heat source, using exterior 1 pressure itself of water supply network, establishes a set of reinforcing state modulator, using liquid level, pressure and temperature as ginseng
Number, controls one by one, realizes efficient, economic, simple hot water supply.Use closing using residual heat of air compressor as heat source in the present embodiment
Formula hot water supply system and operation method are certain factory(Scale is 2 classes/d, 80 people/class)Hot water for shower is provided, using 2 pneumatics
Unit(75kw/ platforms), after normal operation, hot water supply is up to 2t per hour(Hot-water supply and cold water temperature are respectively with 60 DEG C
With 10 DEG C of meters), utilization efficiency of heat energy is notable.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, the shape of its parts and components, be named
Title etc. can be different, and the above content described in this specification is only to structure example explanation of the present invention.It is all according to
The equivalence changes or simple change done according to the construction described in inventional idea of the present invention, feature and principle, are included in this hair
In the protection domain of bright patent.Those skilled in the art can do described specific embodiment various
The modification of various kinds or supplement substitute in a similar way, without departing from structure of the invention or surmount present claims
Scope defined in book, is within the scope of protection of the invention.
Claims (10)
- A kind of 1. closed scheme of hot-water supply using residual heat of air compressor as heat source, it is characterised in that:Including water supply network(1)、1# Backflow preventer(2), 1# solenoid valves(3), pressure-bearing hot water tank(4), safety valve(5), 1# temperature sensors(6), 1# electricity connect pressure Table(7), electromagnetism liquid level gauge(8), internal circulation pump(9), 2# temperature sensors(10), hot water gauge(11), auxiliary heater(12), heat Water angle valve(13), 2# backflow preventers(14), 2# electricity connect pressure gauge(15), cold water meter(16), cold water angle valve(17), outer circulation pump (18), air compressor heat exchange module(19), air compressor machine(20), gas equipment(21), 2# solenoid valves(22), PLC control cabinet(23)、1# Threeway(24), 2# threeways(25), combination tap(26)With 3# solenoid valves(27), the pressure-bearing hot water tank(4)It is provided with cold water benefit The mouth of a river(a), outer circulation water inlet(b), outer circulation water outlet(c), interior circulation water inlet(d), interior circulating outlet(e), air inlet Mouthful(f), pressure relief opening(g)And exhaust outlet(h), the 1# threeways(24)It is provided with import(X), 1# outlet(Y)Exported with 2#(K), The 2# threeways(25)It is provided with import(M), 1# outlet(N)Exported with 2#(H);The water supply network(1), 1# backflow preventers(2), 1# solenoid valves(3)And pressure-bearing hot water tank(4)Cold water water supplement port(a) By pipeline along pressure-bearing hot water tank(4)Cold water moisturizing water (flow) direction be sequentially connected, form boiler cold water water charging system;The water supply network(1), 2# backflow preventers(14), 2# electricity connect pressure gauge(15), cold water meter(16), cold water angle valve(17) And combination tap(26)By pipeline along cold water angle valve(17)Chilled water flow direction be sequentially connected, form cold water water system;The interior circulating outlet(e)Pass through pipeline and 2# threeways(25)Import(M)Connection, the 2# threeways(25)1# go out Mouthful(N)Pass through pipeline and hot water gauge(11)Connection, the hot water gauge(11)Pass through pipeline and auxiliary heater(12)Connection, it is described Auxiliary heater(12)Pass through pipeline and hot water angle valve(13)Connection, the hot water angle valve(13)Pass through pipeline and combination tap (26)Connection, forms hot water supply system;The outer circulation water outlet(c), air compressor heat exchange module(19), outer circulation pump(18)With outer circulation water inlet(b)Pass through Pipeline is sequentially connected along outer circulation direction, forms outer circulation water heater funnel;The 2# threeways(25)2# outlet(H)Pass through pipeline and 2# temperature sensors(10)Connection, the 2# temperature sensors (10)Pass through pipeline and internal circulation pump(9)Connection, the internal circulation pump(9)Pass through pipeline and interior circulation water inlet(d)Connection, institute State interior circulating outlet(e), 2# threeways(25)Import(M), 2# threeways(25)2# outlet(H), 2# temperature sensors(10)、 Internal circulation pump(9)With interior circulation water inlet(d)It is arranged in order along interior loop direction, circulating hot water heating system in composition;The safety valve(5)It is connected to pressure relief opening(g)On, the 3# solenoid valves(27)It is connected to exhaust outlet(h)On, the 1# temperature Spend sensor(6), 1# electricity connect pressure gauge(7)With electromagnetism liquid level gauge(8)It is arranged at pressure-bearing hot water tank(4)It is interior;The air compressor machine(20)Pass through pipeline and 1# threeways(24)Import(X)Connection, the 1# threeways(24)1# outlet(Y) Pass through pipeline and 2# solenoid valves(22)Connection, the 2# solenoid valves(22)Pass through pipeline and air inlet(f)Connection, the 1# threeways (24)2# outlet(K)Pass through pipeline and gas equipment(21)Connection;The air compressor machine(20), 1# threeways(24)Import(X)、 1# threeways(24)1# outlet(Y), 2# solenoid valves(22)And air inlet(f)It is arranged in order along compressed air flowing direction, it is described 1# threeways(24)2# outlet(K)And gas equipment(21)It is arranged in order along compressed air flowing direction, forms air-channel system;The 1# solenoid valves(3), 1# temperature sensors(6), 1# electricity connect pressure gauge(7), internal circulation pump(9), 2# temperature sensors (10), auxiliary heater(12), 2# electricity connect pressure gauge(15), outer circulation pump(18), 2# solenoid valves(22)With 3# solenoid valves(27) Pass through electric wire and PLC control cabinet(23)Connection, forms automatic control system.
- 2. the closed scheme of hot-water supply according to claim 1 using residual heat of air compressor as heat source, it is characterised in that:It is described 1# backflow preventers(2)With 2# backflow preventers(14)Specification it is identical.
- 3. the closed scheme of hot-water supply according to claim 1 using residual heat of air compressor as heat source, it is characterised in that:It is described Auxiliary heater(12)Carry temperature indicating device.
- 4. the closed scheme of hot-water supply according to claim 1 using residual heat of air compressor as heat source, it is characterised in that:It is described Auxiliary heater(12)Using electric heating device or Gas Generator Set heating structure.
- 5. the closed scheme of hot-water supply according to claim 1 using residual heat of air compressor as heat source, it is characterised in that:It is described Hot water gauge(11)With cold water meter(16)In addition to operation media environment is different, remaining parameter specification is identical.
- A kind of 6. closed scheme of hot-water supply using residual heat of air compressor as heat source as described in claim 1-5 any claims Operation method, it is characterised in that:The operation method includes operation method and conventional control methods first, in the operation method Each parameter meaning used is as follows:P1:1# electricity connects pressure gauge(7)Display reading, unit K Pa;P2:2# electricity connects pressure gauge(15)Display reading, unit K Pa;T1:1# temperature sensors(6)Display reading, unit DEG C;T2:2# temperature sensors(10)Display reading, unit DEG C;T3:Auxiliary heater(12)Temperature display reading, unit DEG C;H1:Electromagnetism liquid level gauge(8)Display reading, unit m;H:Pressure-bearing hot water tank(4)Effective liquid level, unit m;t1:Implementation strategy(Ⅴ)Afterwards, outer circulation pumps(18)Run time;t2:Implementation strategy(VI)Afterwards, auxiliary heater(12)Run time;The step of operation method is as follows successively first:Step(One), open 1# solenoid valves(3), as H1=H, close 1# solenoid valves(3);Step(Two), perform decision tree;The step of conventional control methods, is as follows:Step(One), perform decision tree;The decision tree includes condition(A)To condition(G)And strategy(Ⅰ)To strategy(),Condition(A):H1≥0.25H;Condition(B):∣P1-P2∣≤10;Condition(C):T1≥48;Condition(D):P2-P1 > 10;Condition(E):T2≥42;Condition(F):T3≥45;Condition(G):Whether air compressor machine works;Strategy(Ⅰ):Periodically collect each sensor signal;Strategy(Ⅱ):Automatically turn on 1# solenoid valves(3);Strategy(Ⅲ):Automatically turn on 2# solenoid valves(22);Strategy(Ⅳ):Automatically turn on 3# solenoid valves(27);Strategy(Ⅴ):Automatically turn on outer circulation pump(18), and run time t1;Strategy():Open auxiliary heater(12), and run time t2;Strategy():Automatically turn on internal circulation pump(9);The strategy(Ⅱ)Meeting condition(A)After be automatically stopped operation, the strategy(Ⅲ)And strategy(Ⅳ)Meeting condition (B)After be automatically stopped operation, the strategy(Ⅴ)Meeting condition(C)After be automatically stopped operation, the strategy()Meeting Condition(F)After be automatically stopped operation, the strategy()Meeting condition(E)After be automatically stopped operation;The implementation cycle of the decision tree comprises the steps of:(One), implementation strategy(Ⅰ), Rule of judgment(A), work as condition(A)When invalid, strategy is first carried out(Ⅱ), condition is returned afterwards (A)Judgement;Work as condition(A)During establishment, Rule of judgment(B);(Two), work as condition(B)During establishment, Rule of judgment(C);Work as condition(B)When invalid, Rule of judgment(D);(Three), work as condition(C)During establishment, Rule of judgment(E);Work as condition(C)When invalid, Rule of judgment(G);(Four), work as condition(D)During establishment, strategy is first carried out(Ⅲ), condition is returned afterwards(B)Judgement;Work as condition(D)It is invalid When, first carry out strategy(Ⅳ), condition is returned afterwards(B)Judgement;(Five), work as condition(G)During establishment, strategy is first carried out(Ⅴ), after perform condition again(C)Judgement:Work as condition(C)Set up When, Rule of judgment(E);Work as condition(C)When invalid again, strategy is first carried out(), rear Rule of judgment(F);Work as condition(G)No During establishment, strategy is first carried out(), rear Rule of judgment(F);(Six), work as condition(E)During establishment, return and perform step(One);Work as condition(E)When invalid, strategy is first carried out(), after Return condition(E)Judgement;(Seven), work as condition(F)During establishment, Rule of judgment(E);Work as condition(F)When invalid, strategy is first carried out(), bar is returned afterwards Part(F)Judgement;(Eight), repetitive sequence implement above-mentioned steps(One)To step(Seven).
- 7. the operation method according to claim 6 using residual heat of air compressor as the closed scheme of hot-water supply of heat source, it is special Sign is:In the implementation cycle of the decision tree, step(One)To step(Seven)Sequentially implement.
- 8. the operation method according to claim 6 using residual heat of air compressor as the closed scheme of hot-water supply of heat source, it is special Sign is:In the implementation cycle of the decision tree, step(Three)And step(Four)Without sequencing, step(Five)And step(Six) Without sequencing.
- 9. the operation method according to claim 6 using residual heat of air compressor as the closed scheme of hot-water supply of heat source, it is special Sign is:The operation method first further includes step(Three), step(Three)Content to repeat the step first in operation method Suddenly(Two).
- 10. the operation method according to claim 6 using residual heat of air compressor as the closed scheme of hot-water supply of heat source, it is special Sign is:The conventional control methods further include step(Two), the step(Two)Content for repeat conventional control methods in The step of(One).
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