CN105221573A - The embedded steel ball track of a kind of industrial production line - Google Patents
The embedded steel ball track of a kind of industrial production line Download PDFInfo
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- CN105221573A CN105221573A CN201510658810.0A CN201510658810A CN105221573A CN 105221573 A CN105221573 A CN 105221573A CN 201510658810 A CN201510658810 A CN 201510658810A CN 105221573 A CN105221573 A CN 105221573A
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Abstract
The invention discloses the embedded steel ball track of a kind of industrial production line, steel ball is installed in the steel bead groove in track pedestal by the side of track pedestal, but steel bead groove is designed to be greater than the radius of steel ball is less than the diameter of steel ball, therefore steel ball can not slide out from steel bead groove, after steel ball installation, track pedestal cover plate is coupled together by the side of bolt and track pedestal, and from then on sidewinder to prevent steel ball and drop out, such steel ball installs.Track axle is designed to trapezoidal, and coordinates with track pedestal, and trapezoidal being conducive to operates steadily, and equipment moving is more stable.When trapezoidal track axletree slides in track pedestal, trapezoidal track axletree and track pedestal are not directly contact, but contact with steel ball, like this in the process of sliding, sliding friction is transformed into rolling friction, thus frictional force is greatly reduced, the wear rate of equipment reduces, and extends the working life of equipment.
Description
Technical field
The present invention relates to industrial processes manufacture and industrial processes production line apparatus field, particularly the embedded steel ball track of a kind of industrial production line.
Background technique
Industrial automation experienced by the automatic production stage of the automation of single machine production, the automation of combinations produce and modern technologies integrated application substantially, this be mainly reflected in manufacturing use and develop on.Use from the manufacture of steamer, to the Automation Design of CAPP and CAD, flexible manufacturing system till now again, and intelligent manufacturing and virtual technology etc., the development of industrial automation technology covers the national economy such as manufacturing industry, electric power main department, in nation-building, play a part mainstay.
Mention industrial automation development, what will mention at first is exactly instrument and apparatus, this is the external expression of automation data, and PLC (programmable controller) stands in the breach, its programming is comparatively simple, and easy to maintenance, volume is little, the advantages such as data directly can be communicated with computer, the alternating voltage input of available 115V.China is in industrial automation application aspect, and PLC is applied in the middle of tradition and up-to-date equipment, applies increasingly extensive, achieves good economic benefit.PC-Based Control device is proved to be and is easy to install and use, and cost is lower, industry PC can be divided into IPCI to control machine and Texturing Machines on this basis substantially, it is advantageous that stable, allow live inserting and pulling etc., China is in the middle of the development in future, emphasis is exactly to develop the open control system based on industrial computer, has independent intellectual property right.Make a general survey of the development form of instrument and apparatus, the instrument and meter for automation of emphasis at master control system device, intelligent development, tailored version, the application etc. of digital instrument.Picture electrical instrument, science testing instrument, environmental protection test instrument, information technology electrical measuring instrument etc., become the emphasis direction of China's current development, and industrial automation developing direction on this development foundation is also apparent, presents the development trend of diversification, coverage rate expands, diversification of forms.
The demand of modern society to electric energy strengthens day by day, electrical network structure is set and the method for operation presents diversified trend, in order to meet the demand of people to electric energy, rational management and control must be carried out to electrical network, safeguarding the normal operation of electric power.Because electric power system distribution is wide, dispatching of power netwoks carries out managing according to the topological structure of electrical network, but which kind of way to manage all possesses a function the most basic, i.e. monitoring and data collection system, the SCADA system function namely often said, comprises the collection of data, the display of information and Monitor and Control and infomration accumulation etc.Such as, control the AGC function of automatic generation, carry out optimization and the regulation and control of system in conjunction with the overall situation; The EDC function of command economy scheduling, the generating controlling electric power system distributes, and reduces costs; The control of safety analysis function, sets up the electrical network of automation, adopts distributed computer system, and along with the development of China Power automation, the integrated automation scheduling of China's electrical network reaches world-class levels.
Flexible Manufacturing Technology lays particular emphasis on carries out Flexible Manufacturing Technology to difform object.Along with the development of society, the demand of people is no longer a few single kind pattern, and more neededly the product of characteristic and unique pattern function, needs small batch product etc. simultaneously.Flexible automation technology just can significantly reduce costs, and produces distinguishing products up to specification within very short time, contrasts traditional automatic line tool and has great advantage.Technology of Flexibility is divided into the flexibility of the flexibility of machine, craft flexibility, product flexibility and maintenance, respectively for be the deformation processing of product, the special of raw-material Adaptive change power, function and improving and multi-functional multimode Automated condtrol etc., in addition, in throughput and machine operation, also can adopt Flexible Manufacturing Technology, form different production and working ability.
Intelligence manufacture is an important directions of modern industry automation research, and object all gives artificial intelligence and technology by manufacture process, thus the work of part and the replacing whole mankind, form automation, sequencing and the high efficiency hierarchy of control.At present, intelligence manufacture has started to go away in the life of people, form man-computer cooperation, cooperative sight, utilize intellectual technology to carry out engineering design, production scheduling, fault diagnosis etc., and many intelligent control system on this basis, for the design of product, manufacture and production provide the intelligent method of complete set.Intellectuality is the emphasis direction of China's current research, and except realizing except intellectuality in the middle of the overall process manufactured, the design of intelligence and the information integerated of management and global optimization are the good approach realizing intelligence manufacture.
The seventies in last century, China's domestic linux starts to carry out technology transfer.The mid-80, a lot of unit and individual technician want to develop DCS and produce, but due to fund input and relate to the problems such as the content of software is too much, after experiment after a while, withdraw from the market all one after another.The mid-90, except function plate, DCS parts can commercially have been bought, such as, controller can substitute with PC mainboard, DCS network can substitute with Ethernet, and man-machine interface can use universal monitor software (as KingView), and Market Situation at this moment has larger change compared with the eighties.In the latter stage eighties, the tide of exploitation DCS attacks again, and multiple producer produces DCS one after another, according to statistics, had 100 multiple systems to appear on the market at that time, but these product levels is lower, function is dull, cannot meets the need of market.Again afterwards, because the input of government and concern, China's domestic linux just obtains very fast development.
Although the market of China's motion control aspect is very large, the unit of participation is also a lot, and regrettably our work only concentrates on and strengthens application and development and promote in service level, and fails to form some brand products.The appearance of domestic linux, serves certain promoting effect to the production domesticization development of kinetic control system.There are some problems in China's automatic technology: 1, scope of the enterprise is less, is not formed with the brand product of prestige; 2, most of enterprise is eager for instant success and quick profits, and fund input is not enough, and the floating of professionals is strong, cannot form accumulation; 3, most of automation enterprise unsustainable momentum, lacks core technology; 4, domestic system is compared with internationally famous brand, application platform operability and open in exist larger gap; 5, automation enterprise is in marketing, does not form market, or irregular marketing, there is harmful competition phenomenon; 6, domestic automatic system is compared with international top-brand, and kind is single, and integrated service ability is poor.
The outlet development of industrial automation enterprise of China:
1, government guidance and support
Industrial automation business connection is to the manufacture level of civilian even military industry, and government will strengthen guiding to industrial automation enterprise and support.Government department will guide the transition of people's conceptions of automation enterprise, stablize phychology, improves the quality of products and quality of service, guides outstanding domestic brand to enter key areas, for the development of national enterprise provides space.
2, enterprise's Branding consciousness
Compared with international top-brand, domestic automated production lacks brand advantage, therefore, reality will be seen clearly by enterprise, finds gap, abandons eager for instant success and quick profits phychology, not only to list the strategic objective of self-development, more will carry out exploring and opening up in technology, market, the talent.Along with the introduction of the development of society, the progress of technology and foreign brand name product, the defect of homemade goods is appeared suddenly day by day, and we only have Branding to realize, and improves product manufacturing level and quality of service, could seek the road that makes new advances.
3, enterprise plays speciality, releases main product
Current, most domestic automation enterprise does not form selling market, and production and operation lack one's own judgment, follow trend of the market phenomenon seriously, and automation user purchase is not product, is the use value of system.Will there be oneself main product in automation enterprise, give full play to one's professional knowledge or skill, make great efforts to work out characteristic, like this, even if we only to control on product speciality to some extent in a certain class, foreign brand name product can be surpassed in a certain embody rule performance equally, stand firm whereby, exploit market.
Along with the appearance of electronic computer and network, various levels of numerical control system is born, and the open and standardized direction of current forward moves ahead.First China step up the cultivation of Numerical Control Talents, meanwhile, is devoted to study the development of numerical control system to PC and open system, builds and drive digitizing and the research communicated, accomplish the networking of industrial automation and the intellectuality of control performance.At present, the machine tool industry gross output value of China has entered first 5 of the world, and advance towards the trend of " intelligence, opening, network and informationization ", high speed, high quality and pinpoint accuracy, modularization, intellectuality, technological equipment that is integrated and networking become trend from now on, and are about to incorporate up-to-date nanometer technology.
The control (APC) of the advanced process of industrial automation, the control algorithm that a market potential especially in intelligent control is huge, it has used the principle of fuzzy mathematics, object strengthens the self adaptive control of industrial process, predictive control and fuzzy control, it, by replacing traditional industrial automatic control system, brings a revolution to control system.
In sum, the utilization of industrial automation technology, on the basis basing oneself upon existing development level, strengthen prospective technical development application in future, in conjunction with working practice, constantly seek to upgrade and higher technological method, apply in the middle of production practices, set up an opening, platform comprehensive and easy to use, enterprise development is grasped the opportunity in advance, create maximum profit, promote the development of whole national economy with this, strengthen the paces that China's informationization strides forward.
Summary of the invention
For the problem of China's industrial production line device intelligence deficiency, the object of the invention is to propose the embedded steel ball track of a kind of industrial production line, thus the friction reduced between track vehicle and track, therefore the degree of wear of equipment reduces, and is conducive to the automatization level that lifting means runs.
For reaching this object, the present invention by the following technical solutions:
The embedded steel ball track of a kind of industrial production line, comprising: track pedestal, steel ball, track pedestal cover plate, bolt, trapezoidal track axletree.
First steel ball is installed in the steel bead groove in track pedestal by the side of track pedestal, but steel bead groove is designed to be greater than the radius of steel ball is less than the diameter of steel ball, therefore steel ball can not slide out from steel bead groove, after steel ball installation, track pedestal cover plate is coupled together by the side of bolt and track pedestal, from then on sidewinder to prevent steel ball and drop out, such steel ball installs.
Track axle is designed to trapezoidal, and coordinates with track pedestal, and trapezoidal being conducive to operates steadily, and equipment moving is more stable.When trapezoidal track axletree slides in track pedestal, trapezoidal track axletree and track pedestal are not directly contact, but contact with steel ball, like this in the process of sliding, sliding friction is transformed into rolling friction, thus frictional force is greatly reduced, the wear rate of equipment reduces, and extends the working life of equipment.
Embodiment
Technological scheme of the present invention is further illustrated below by embodiment.
Embodiment 1
First steel ball is installed in the steel bead groove in track pedestal by the side of track pedestal, but steel bead groove is designed to be greater than the radius of steel ball is less than the diameter of steel ball, therefore steel ball can not slide out from steel bead groove, after steel ball installation, track pedestal cover plate is coupled together by the side of bolt and track pedestal, from then on sidewinder to prevent steel ball and drop out, such steel ball installs.
Track axle and track pedestal are matching design, track axle is designed to trapezoidal, be arranged in track pedestal, track axle does not directly contact with track pedestal, but contact with steel ball, when trapezoidal track axletree slides, with steel ball generation rolling friction, steel ball and track pedestal are also rolling friction, rolling friction greatly reduces relative to its frictional force of sliding friction originally, thus reduction wear rate, therefore service life of equipment also extends greatly, and creates conditions for promoting equipment of industrial product automatization level.
Claims (4)
1. the embedded steel ball track of industrial production line, comprise: track pedestal, steel ball, track pedestal cover plate, bolt, trapezoidal track axletree, it is characterized in that, trapezoidal track axletree is arranged on track pedestal, when trapezoidal track axletree slides on track pedestal, owing to being the rolling friction of ball, decrease the surface friction drag between track vehicle and track.
2. the embedded steel ball track of a kind of industrial production line according to claim 1, it is characterized in that, steel ball is arranged in the steel bead groove in track pedestal, and the cell body degree of depth is greater than steel ball radius but is less than diameter of the steel ball, thus steel ball can not come off from the steel bead groove track pedestal.
3. the embedded steel ball track of a kind of industrial production line according to claim 1, is characterized in that, the side of track pedestal cover plate road pedestal is in-orbit connected with track pedestal by bolt, comes off from the side of track pedestal to prevent steel ball.
4. the embedded steel ball track of a kind of industrial production line according to claim 1, it is characterized in that, track axle is designed to trapezoidal shape, and is arranged in track pedestal, to make operation more stable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510658810.0A CN105221573A (en) | 2015-10-12 | 2015-10-12 | The embedded steel ball track of a kind of industrial production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510658810.0A CN105221573A (en) | 2015-10-12 | 2015-10-12 | The embedded steel ball track of a kind of industrial production line |
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| Publication Number | Publication Date |
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| CN105221573A true CN105221573A (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510658810.0A Pending CN105221573A (en) | 2015-10-12 | 2015-10-12 | The embedded steel ball track of a kind of industrial production line |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202009002399U1 (en) * | 2008-02-27 | 2009-05-28 | Schneeberger Holding Ag | Linear guide system with a track insert having guide rail and with a positively driven cage for rolling elements |
| JP5376191B2 (en) * | 2006-11-02 | 2013-12-25 | 日本精工株式会社 | Mobile device |
| CN203500284U (en) * | 2013-09-23 | 2014-03-26 | 崔泽新 | Guide rail |
| CN204003973U (en) * | 2014-06-30 | 2014-12-10 | 唐侠 | Guide wheel guide rail |
| CN104358782A (en) * | 2014-10-27 | 2015-02-18 | 雷诺士(常州)电子有限公司 | Linear guide rail device |
| CN104482044A (en) * | 2014-12-02 | 2015-04-01 | 常州市常欧金属制品有限公司 | Guide rail |
| CN104822559A (en) * | 2012-12-28 | 2015-08-05 | Thk株式会社 | Seat slide device for vehicle |
| EP2916450A1 (en) * | 2014-03-03 | 2015-09-09 | Picofine GmbH | Drive device and method for the production of a guided, linear or rotational movement |
-
2015
- 2015-10-12 CN CN201510658810.0A patent/CN105221573A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5376191B2 (en) * | 2006-11-02 | 2013-12-25 | 日本精工株式会社 | Mobile device |
| DE202009002399U1 (en) * | 2008-02-27 | 2009-05-28 | Schneeberger Holding Ag | Linear guide system with a track insert having guide rail and with a positively driven cage for rolling elements |
| CN104822559A (en) * | 2012-12-28 | 2015-08-05 | Thk株式会社 | Seat slide device for vehicle |
| CN203500284U (en) * | 2013-09-23 | 2014-03-26 | 崔泽新 | Guide rail |
| EP2916450A1 (en) * | 2014-03-03 | 2015-09-09 | Picofine GmbH | Drive device and method for the production of a guided, linear or rotational movement |
| CN204003973U (en) * | 2014-06-30 | 2014-12-10 | 唐侠 | Guide wheel guide rail |
| CN104358782A (en) * | 2014-10-27 | 2015-02-18 | 雷诺士(常州)电子有限公司 | Linear guide rail device |
| CN104482044A (en) * | 2014-12-02 | 2015-04-01 | 常州市常欧金属制品有限公司 | Guide rail |
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Application publication date: 20160106 |