CN105215013B - Fluid-transporting tubing face coat ridding machines hand - Google Patents

Fluid-transporting tubing face coat ridding machines hand Download PDF

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Publication number
CN105215013B
CN105215013B CN201510792069.7A CN201510792069A CN105215013B CN 105215013 B CN105215013 B CN 105215013B CN 201510792069 A CN201510792069 A CN 201510792069A CN 105215013 B CN105215013 B CN 105215013B
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CN
China
Prior art keywords
plate
side plate
chain
walking mechanism
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510792069.7A
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Chinese (zh)
Other versions
CN105215013A (en
Inventor
王丹
李斌
王帅
赵强
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Shenyang Jianzhu University
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Shenyang Jianzhu University
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Publication date
Application filed by Shenyang Jianzhu University filed Critical Shenyang Jianzhu University
Priority to CN201510792069.7A priority Critical patent/CN105215013B/en
Publication of CN105215013A publication Critical patent/CN105215013A/en
Application granted granted Critical
Publication of CN105215013B publication Critical patent/CN105215013B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

A kind of fluid line face coat ridding machines hand, belongs to pipeline disposal facility technical field.Including support, chain slack adjuster, lateral adjustment device, executing agency, pressure-regulating device and walking mechanism, the lateral adjustment device is placed on rack plate, two executing agencies are symmetrically connected to lateral adjustment device two ends, pressure-regulating device is respectively connected with the outside of two executing agencies, chain slack adjuster is arranged on the bar-shaped trough of rack side plate, and walking mechanism is connected on rack side plate.The need for the present invention is adapted under the conditions of varying environment different pipelines, also, chain lighter weight length can freely be determined according to different service conditions, be easy to workman to dismantle, installation.The balance quality of whole manipulator is good, high working efficiency, makees scope expansion.Steel brush is driven to rotate using toothed belt transmission, gearratio is accurate, and small to axle active force, compact conformation, oil resistant, wearability is good, and ageing resistace is good.

Description

Fluid-transporting tubing face coat ridding machines hand
Technical field
The invention belongs to pipeline disposal facility technical field, more particularly to a kind of fluid-transporting tubing face coat is removed Manipulator.
Background technology
When oil and natural gas conveyance conduit occurs seepage, it is necessary to the corrosion-inhibiting coating of pipe surface is disposed, then enter Row leak stopping is processed.At home, it is main technological means that pipe surface coating is removed with angle grinder.Such work at present is led If being completed by angle grinder by workman's hand, because the bond strength of coating is larger, such as three-layer polyethylene peel strength is more than 100N/cm2, artificial removal is not only time-consuming, laborious, and removal effect is also bad.
The content of the invention
For above-mentioned technical problem, the present invention provides a kind of fluid-transporting tubing face coat ridding machines hand. The need for it can meet China's pipeline engineering, Mechanization Level and operating efficiency are improved, reduce labor strength.
The purpose of the present invention is achieved through the following technical solutions:
A kind of fluid line face coat ridding machines hand of the present invention, including support, chain slack adjuster, lateral adjustments Device, executing agency, pressure-regulating device and walking mechanism, the lateral adjustment device are placed on rack plate, and two perform machine Structure is symmetrically connected to lateral adjustment device two ends, and pressure-regulating device, the elastic regulation of chain are respectively connected with the outside of two executing agencies Device is arranged on the bar-shaped trough of rack side plate, and walking mechanism is connected on rack side plate.
Further, the support includes top board, base plate, biside plate and tubular thick stick, and biside plate top and bottom connect respectively Connect top board and base plate forms support frame, be respectively connected with tubular thick stick, and the side plate at the two ends of biside plate and be symmetrically provided with length The sliding rail of bar ditch flute profile chaining slack adjuster, is also associated with installing plate between biside plate and base plate, and row is installed thereon The motor of mechanism is walked, two bottoms of side plate are provided with the mounting hole for installing walking mechanism support shaft.
Further, angle α of the strip groove opening end higher than envelope between closed end, with horizontal plane is 20-30 degree.
Further, the chain slack adjuster includes slide unit, driven sprocket, leading screw I, screw and catch, leading screw I 1 End connection slide unit, the other end passes through the screw being fixed on side plate, and slide unit both sides are provided with matches somebody with somebody with the strip cell wall of rack side plate The matrix draw-in groove of conjunction, is slided by matrix draw-in groove along track, and the sprocket shaft of driven sprocket is arranged on slide unit, the tooth of walking mechanism Shape chain bypasses driven sprocket, and turn leading screw I makes slide unit drive driven sprocket to move to adjust walking mechanism silent chain on guide rail Elasticity.
Further, the lateral adjustment device include it is double go out shaft step motor, motor cabinet, two groups of feed screw nuts, two Axle device, two feed rods, four linear bearings and linear bearing seat, stepper motor are fixed on rack plate by motor cabinet, stepping Motor two ends connect two screw mandrels II by shaft coupling respectively, and two feed rods are parallel with leading screw II, are respectively in the both sides of leading screw II, respectively By the way that on the feed rod seat fixed support top board on feed rod, the two ends of two feed rods are all connected with linear bearing, the axle of the linear bearing Feed screw nut in bearing and two screw mandrels II is respectively fixed on the bracket of executing agency.
Further, the position that the feed rod is connected with feed rod seat is provided with cylindrical projection, and feed rod seat is upper corresponding Position is provided with semicircle draw-in groove, and to limit the axial movement of feed rod, feed rod seat is made up of and by bolt, nut identical two parts It is fixed on top board.
Further, the linear bearing two ends have the groove of accommodating snap ring, and linear bearing is fixed by snap ring In linear bearing seat.
Further, the executing agency includes alternating current generator, bracket, turning arm, driving pulley, driven pulley, synchronization Band, steel brush axle and steel brush, are provided with the annular projection centered on motor shaft on the outside of the bracket, and turning arm is enclosed within annular projection Go up and can rotate about, steel brush axle, steel brush axle one end connection driven pulley, other end connection steel are connected in the turning arm other end Brush, alternating current generator output shaft installs driving pulley through annular projection, and Timing Belt is connected on two belt wheels, and pallet top is provided with solid The mounting hole of boning out bearing block and feed screw nut;Turning arm and tray chamber connection pressure-regulating device.
Further, the pressure-regulating device includes fixed seat, spring, retainer ring, handwheel and screw mandrel, and screw mandrel one end connects It is connected in fixed seat, handwheel is installed after other end pocketed springs, handwheel is connected by retainer ring.
Further, the running gear include movable motor, two support shafts, four in two support shafts Matrix road wheel and silent chain, two support shaft two ends are fixed on rack side plate by engaging lug respectively, and silent chain is bypassed actively Be pressed on chain on oil pipe by road wheel respectively by sprocket wheel and driven sprocket, both sides.
Beneficial effects of the present invention are:
1. the present invention is mainly made up of 6 parts:Support, chain slack adjuster, lateral adjustment device, executing agency, pressure Apparatus for adjusting force and walking mechanism.Support is used for supporting other components of manipulator;Chain slack adjuster by regulation from Realize the elastic regulation of chain in the position of movable sprocket;Manipulator can be adjusted by the Dual-output shaft motor in lateral adjustment device Both sides perform interstructural distance, realize movement of the manipulator in conduit axis direction;Pressure-regulating device can change steel brush work With the pressure on pipeline, so that the surface cleaning of pipeline is more thorough.
2. holder part of the invention is used for supporting other components of manipulator, and wherein tubular thick stick is used for increasing whole support Stability, top board, base plate and side plate are used for installing and fixing the slip rail for being provided with slack adjuster on other components, and side plate One round in road and installation walking mechanism support shaft, can adjust the position of road wheel, so that manipulator can be applicable difference directly The pipeline in footpath.
3. the present invention is provided with the slack adjuster of chain on the side plate of manipulator support, and cunning is made by turn leading screw Platform drives driven sprocket to be moved in the groove profile guide rail of side plate, so as to adjust the centre-to-centre spacing of drive sprocket and driven sprocket, can be with The tightness of chain track is adjusted in a small range, is beneficial to manipulator and is normally run on fluid-transporting tubing surface.
4. in lateral adjustment device of the invention it is double go out shaft step motor by driving leading screw, Shi Liangge executing agencies can To move round about simultaneously, the movement of the executing agency in conduit axis direction of manipulator is realized, so as to expand machinery The working range of hand.
5. the present invention is provided with pressure-regulating device in the executing agency of manipulator, is made by turn handwheel compression spring Turning arm swings up and down to adjust the contact of steel brush and oil pipe, is imitated with adjusting removing of the manipulator to pipe surface coating Really, construction quality is improved.
6. the present invention drives steel brush to rotate using toothed belt transmission, and gearratio is accurate, compact conformation small to axle active force, Wearability is good, and ageing resistace is good.Coordinate the threephase asynchronous of Frequency Converter Control, can accurately control turning for steel brush Speed, and make elimination effect digitization.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present invention.
Fig. 2 is the structural representation of Fig. 1 medium-height trestles.
Fig. 3 is one schematic diagram of side of slack adjuster in Fig. 1.
Fig. 4 is the another side schematic diagram of Fig. 3.
Fig. 5 is lateral adjustment device structural representation in Fig. 1.
Fig. 6 is performs device structural representation in Fig. 1.
Fig. 7 is walking mechanism schematic diagram in Fig. 1.
Fig. 8 is the structural representation of pressure-regulating device in Fig. 1.
In figure:1. support, 101. side plates, 102. base plates, 103. top boards, 104. tubular thick sticks, 105. strip grooves, 106. peaces Dress plate;
2. slack adjuster, 201. driven sprockets, 202. leading screws I, 203. screws, 204. slide units, 205. catch, 206. Matrix draw-in groove;
3. lateral adjustment device, 301. feed rods, 30. feed rods seat, 303. linear bearings, 304. bearing blocks, 305. pairs of shafts Stepper motor, 306. leading screws II, 307. feed screw nuts, 308. shaft couplings, 309. snap rings;
4. executing agency, 401. brackets, 402. driving pulleys, 403. turning arms, 404. driven pulleys, 405. alternating currents Machine, 406. steel brush axles, 407. Timing Belts;
5. pressure-regulating device, 501. fixed seats, 502. springs, 503. screw mandrels, 504. handwheels, retainer ring on 505.;
6. walking mechanism, 601. support shafts, 602. engaging lugs, 603. road wheels, 604. movable motors, 605. drive chains Wheel, 606. silent chains.
Specific embodiment
Below by embodiment and accompanying drawing, the invention will be further described.
Embodiment:As shown in figure 1, the present invention includes support 1, chain slack adjuster 2, lateral adjustment device 3, execution machine Structure 4, pressure-regulating device 5 and walking mechanism 6, the lateral adjustment device 3 are placed on the top board 103 of support 1, two executing agencies 4 The two ends of lateral adjustment device 3 symmetrically are connected to, pressure-regulating device 5, the elastic regulation of chain are respectively connected with the outside of two executing agency 4 Device 2 is arranged on the bar-shaped trough of rack side plate 101, and walking mechanism 6 is connected on rack side plate 101.
As shown in Fig. 2 the support 1 includes top board 103, base plate 102, biside plate 101 and tubular thick stick 104, biside plate 101 Top and bottom connect top board 103 respectively and base plate 102 forms support frame, and tubular is respectively connected with the two ends of biside plate 101 Thick stick 104, to increase the stability of support, and the end is symmetrically provided with the slip rail that strip groove 105 forms chain slack adjuster 2 Road, angle α of the openend of strip groove 105 higher than envelope between closed end, with horizontal plane is 20-30 degree, this example selection 30 Degree, the two ends perforate of biside plate 101 connects two tubular thick sticks 107, is also connected between the base plate 102 and side plate 101 of the inner side of biside plate 101 There is installing plate 106, the motor 604 of walking mechanism is installed thereon, two bottoms of side plate 101 are provided with equidistant installation and go The mounting hole of mechanism supports axle is walked, by the pipeline for changing the position of support shaft to adapt to different-diameter.Also it is provided with side plate 101 The mounting hole of the live axle of walking mechanism 6 is installed.The mounting hole for installing executing agency 4 is provided with top board 103.
As shown in Figure 3, Figure 4, the chain slack adjuster 2 includes slide unit 204, driven sprocket 201, leading screw I 202, silk Mother 203 and catch 205, the one end of leading screw I 202 connection slide unit 204, the other end passes through the screw 203 being fixed on side plate 101, sliding The both sides of platform 204 are provided with the matrix draw-in groove 206 coordinated with the wall of strip groove 105 of rack side plate 101, by the edge of matrix draw-in groove 206 Track is slided, and the sprocket shaft of driven sprocket 201 is arranged on slide unit 204, and outermost end is limited its axial location by catch 205, The silent chain 606 of walking mechanism 6 bypasses driven sprocket 201, and turn leading screw I 202 makes slide unit 204 drive driven sprocket 201 leading Move to adjust the elasticity of walking mechanism silent chain 606 on rail.
As shown in figure 5, the lateral adjustment device 3 include it is double go out shaft step motor 305, motor cabinet, two groups of feed screw nuts 307th, two shaft couplings 308, two feed rods, 301, four linear bearings 303 and linear bearing seat 304, stepper motor 305 pass through motor Seat is fixed on rack plate 103, and the two ends of stepper motor 305 connect two screw mandrels II 306, two light by shaft coupling 308 respectively Thick stick 301 is parallel with leading screw II 306, is respectively in the both sides of leading screw II 306, respectively by feed rod 302 fixed supports of seat on feed rod 301 On top board 103, the two ends of two feed rods 301 are all connected with linear bearing 303, and end is fixed by snap ring 309, the linear bearing Feed screw nut 307 on 303 bearing block 304 and two screw mandrels II 306 is respectively fixed on the bracket 401 of executing agency 4.
The position that the feed rod 301 is connected with feed rod seat 302 is provided with cylindrical projection, corresponding on feed rod seat 302 Position is provided with semicircle draw-in groove, and to limit the axial movement of feed rod 301, feed rod seat 302 is identical two, and by bolt, spiral shell Mother is fixed on top board 103.The two ends of the linear bearing 303 have the groove of accommodating snap ring 309, and linear bearing 303 leads to Snap ring 309 is crossed to be fixed in linear bearing seat 304.It is double go out shaft step motor 305 drive leading screw II 306 rotate, make two ends leading screw Nut 307 drives executing agency 4 to be translated along the axial direction of leading screw II 306, so as to broaden the scope of work, improves operating efficiency.
As shown in fig. 6, the executing agency 4 include alternating current generator 405, bracket 401, turning arm 403, driving pulley 402, Driven pulley 404, Timing Belt 407, steel brush axle 406 and steel brush, the ring centered on motor shaft is provided with the outside of the bracket 401 Shape is raised, and turning arm is enclosed within annular projection and can rotate about, and is connected by two deep groove ball bearings in the other end of turning arm 403 Steel brush axle 406, the one end of steel brush axle 406 connection driven pulley 404, other end connection steel brush, the output shaft of alternating current generator 405 passes through ring Shape is raised to install driving pulley 402, and Timing Belt 407 is connected on two belt wheels, and the top of bracket 401 is provided with fixed linear bearing seat 304 and the mounting hole of feed screw nut 307;Pressure-regulating device 5 is connected between turning arm 403 and bracket 401.
Performs device 4 is driven by three-phase asynchronous Ac motor 405, is driven using Timing Belt 407, drives steel brush to carry out work Make.And the contact of steel brush and oil pipe 9 is adjusted by the compression spring 502 of turn handwheel 504.
As shown in figure 8, the pressure-regulating device 5 includes fixed seat 501, spring 502, retainer ring 505, the and of handwheel 504 Screw mandrel 503, one end of screw mandrel 503 is connected in fixed seat 501, and handwheel 504 is installed after other end pocketed springs 502, and handwheel 504 leads to Retainer ring 505 is crossed to be connected.Compression spring 502 is compressed by rotation hand wheel 504, turning arm 403 lifts to change steel brush With the contact of oil pipe 9.
As shown in fig. 7, the walking mechanism 6 includes movable motor, two support shafts 601, drive sprockets 605, is arranged on Four matrix road wheels 603 and silent chain 606 in two support shafts 601, the two ends of two support shaft 601 pass through engaging lug respectively 602 are fixed on rack side plate 101, and silent chain 606 bypasses drive sprocket 605 and driven sprocket 201 from top, by road wheel 603 are pressed on oil pipe silent chain 606, and movable motor is two, and both sides drive sprocket 605 is connected respectively, drives it to rotate. By a series of toothed chain plate and guide plate, alternately assembling and bearing pin or the connection of the hinged member of combination are constituted the silent chain 606, Bypass oil pipe 9 to be meshed with chain with drive sprocket and driven sprocket 201, and chain 6 is pressed on oil pipe by spill wheel 603 Whole manipulator is set to do gyration on 9.
The course of work of the invention:
As shown in figure 1, whole running track of the manipulator using two silent chains 606 as car body, bypasses oil pipe 9 with active Sprocket wheel 605 and driven sprocket 201 are meshed, and are pressed on oil pipe 9 by four matrix road wheels 603.And by installed in side plate 101 On two stepper motors 604 drive drive sprocket 605 rotate, drive silent chain 606 walk, moved in a circle around oil pipe 9.It is logical The leading screw I 202 of the elastic regulation of turn is crossed, the driven sprocket 201 that drive is fixed on guide rail moves to change the pine of silent chain 606 Whole car body is tightly set smoothly to run.Manipulator removes pipeline with steel brush as performs device by the steel brush of high speed rotation On anticorrosive coat.Steel brush can swing up and down turning arm 403 so as to reach regulation by the compression spring 502 of turn handwheel 504 The effect of the contact of steel brush and oil pipe 9, to adapt to the anticorrosive coat of different adhesive force.Whole executing agency 4 again can be double Go out under the driving of shaft step motor 305, the feed screw nut 307 being fixed on bracket is rotarily driven by leading screw 306 along feed rod 301 Transverse shifting improves operating efficiency to broaden the scope of work.
Embodiment 2:This example is as different from Example 1:The openend of strip groove 105 being provided with side plate described in this example is high In angle α of the envelope between closed end, with horizontal plane be 20 degree.
Embodiment 3:This example is as different from Example 1:The openend of strip groove 105 being provided with side plate described in this example is high In angle α of the envelope between closed end, with horizontal plane be 25 degree.

Claims (5)

1. a kind of fluid line face coat ridding machines hand, it is characterised in that:Including support, chain slack adjuster, transverse direction Adjusting means, executing agency, pressure-regulating device and walking mechanism, the lateral adjustment device are placed on rack plate, and two hold Row mechanism is symmetrically connected to lateral adjustment device two ends, and pressure-regulating device is respectively connected with the outside of two executing agencies, and chain is elastic Adjusting means is arranged on the bar-shaped trough of rack side plate, and walking mechanism is connected on rack side plate;The support includes top board, bottom Plate, biside plate and tubular thick stick, biside plate top and bottom connect top board respectively and base plate forms support frame, the two of biside plate End is respectively connected with tubular thick stick, and the symmetrical sliding rail for being provided with strip groove formation chain slack adjuster on biside plate, two Installing plate is also associated between side plate and base plate, the motor of walking mechanism is installed thereon, two bottoms of side plate are provided with installation The mounting hole of walking mechanism support shaft;The strip groove opening end is higher than the angle α sealed between closed end, with horizontal plane 20-30 degree;The chain slack adjuster includes slide unit, driven sprocket, leading screw I, screw and catch, and the connection of the one end of leading screw I is slided Platform, the other end passes through the screw being fixed on side plate, and slide unit both sides are provided with the matrix coordinated with the strip trench wall of rack side plate Draw-in groove, is slided by matrix draw-in groove along track, and the sprocket shaft of driven sprocket is arranged on slide unit, and the silent chain of walking mechanism is bypassed Driven sprocket, turn leading screw I makes slide unit drive driven sprocket to move to adjust the elasticity of walking mechanism silent chain on guide rail; The lateral adjustment device include it is double go out shaft step motor, motor cabinet, two groups of feed screw nuts, two shaft couplings, two feed rods, four it is straight Bobbin is held and four linear bearing seats, and stepper motor is fixed on rack plate by motor cabinet, and stepper motor two ends lead to respectively Cross shaft coupling and connect two screw mandrels II, two feed rods are parallel with leading screw II, the both sides of leading screw II are respectively in, respectively by the light on feed rod Thick stick seat is fixed on rack plate, and the two ends of two feed rods are all connected with linear bearing, the bearing block of the linear bearing and two silks Feed screw nut on bar II is respectively fixed on the bracket of executing agency;The position that the feed rod is connected with feed rod seat sets There is cylindrical projection, the upper corresponding position of feed rod seat is provided with semicircle draw-in groove, and to limit the axial movement of feed rod, feed rod seat is by phase Same two parts are constituted and by bolt, and nut is fixed on top board.
2. fluid line face coat ridding machines hand according to claim 1, it is characterised in that:The linear bearing two ends The groove of accommodating snap ring is had, linear bearing is fixed in linear bearing seat by snap ring.
3. fluid line face coat ridding machines hand according to claim 1, it is characterised in that:The executing agency includes Alternating current generator, bracket, turning arm, driving pulley, driven pulley, Timing Belt, steel brush axle and steel brush, are provided with the outside of the bracket Annular projection centered on motor shaft, turning arm is enclosed within annular projection and can rotate about, in the connection of the turning arm other end Steel brush axle, steel brush axle one end connection driven pulley, other end connection steel brush, alternating current generator output shaft installs master through annular projection Movable belt pulley, Timing Belt is connected on driving pulley and driven pulley, and pallet top is provided with fixed linear bearing seat and feed screw nut Mounting hole;Turning arm and tray chamber connection pressure-regulating device.
4. fluid line face coat ridding machines hand according to claim 1, it is characterised in that:The pressure-regulating device Including fixed seat, spring, retainer ring, handwheel and screw mandrel, screw mandrel one end is connected in fixed seat, is installed after other end pocketed springs Handwheel, handwheel is connected by retainer ring.
5. fluid line face coat ridding machines hand according to claim 1, it is characterised in that:The walking mechanism includes Movable motor, two support shafts, silent chains and four matrix road wheels in two support shafts, two support shaft two ends point It is not fixed on rack side plate by engaging lug, silent chain bypasses drive sprocket and driven sprocket, both sides pass through road wheel respectively Chain is pressed on oil pipe.
CN201510792069.7A 2015-11-17 2015-11-17 Fluid-transporting tubing face coat ridding machines hand Expired - Fee Related CN105215013B (en)

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Application Number Priority Date Filing Date Title
CN201510792069.7A CN105215013B (en) 2015-11-17 2015-11-17 Fluid-transporting tubing face coat ridding machines hand

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Application Number Priority Date Filing Date Title
CN201510792069.7A CN105215013B (en) 2015-11-17 2015-11-17 Fluid-transporting tubing face coat ridding machines hand

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CN105215013B true CN105215013B (en) 2017-05-31

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