CN105186326A - 一种对流式散热电力柜 - Google Patents
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Abstract
本发明公开对一种对流式散热电力柜,包括柜体和柜门,所述柜体包含有上盖、下盖和侧板,所述上盖和下盖上均安装有自攻螺丝,所述自攻螺丝与侧板螺纹连接,所述自攻螺丝均嵌入于上盖和下盖设置,所述上盖和下盖与侧板之间均设置有导电布衬垫,所述上盖上设置有送风机,所述下盖为中空设置,所述下盖上安装有抽风机,所述抽风机为嵌入于下盖设置,所述下盖上设置有排气孔,所述侧板上设置有铝单板,所述铝单板上设置有通气孔,所述铝单板上安装有磁铁,所述侧板上设置有散热百叶窗,所述柜门上安装有真空吸盘,所述真空吸盘上设置有温度计,所述温度计为嵌入于真空吸盘设置;该对流式散热电力柜散热性能优秀。
Description
技术领域
本发明涉及一种对流式散热电力柜。
背景技术
电力柜广泛运用子在全国各大电力公司、光伏电厂、火力发电厂、水力发电厂等,电力柜是常见设备,对于目前的电力柜主要由一个大致呈长方体的金属外壳构成;由于内部装载有持续工作的电力设备,并具有大电流,因此电力柜内部发热量较大,需要在外壳的表面开设散热区,目前的散热区均是由对称开设在电力柜外壳两侧的条状百叶窗构成的,散热缓慢,不利于电力柜的高功率作业。
发明内容
本发明要解决的技术问题是提供散热性能优秀的对流式散热电力柜。
为解决上述问题,本发明采用如下技术方案:
一种对流式散热电力柜,包括柜体和柜门,所述柜体包含有上盖、下盖和侧板,所述上盖和下盖上均安装有自攻螺丝,所述自攻螺丝与侧板螺纹连接,所述自攻螺丝均嵌入于上盖和下盖设置,所述上盖和下盖与侧板之间均设置有导电布衬垫,所述上盖上设置有送风机,所述下盖为中空设置,所述下盖上安装有抽风机,所述抽风机为嵌入于下盖设置,所述下盖上设置有排气孔,所述侧板上设置有铝单板,所述铝单板上设置有通气孔,所述铝单板上安装有磁铁,所述侧板上设置有散热百叶窗,所述柜门上安装有真空吸盘,所述真空吸盘上设置有温度计,所述温度计为嵌入于真空吸盘设置。
作为优选,所述通气孔上安装有铝管,可以增加与空气的接触面积,加快热传递效果。
作为优选,所述抽风机为混流抽风机,有良好的空气动力性能而且效率高,节能好,噪声低,安装方便。
作为优选,所述柜门与上盖之间设置有液压铰链,所述液压铰链与上盖铰接连接,无声无息,不会制造繁杂的噪音。
作为优选,所述柜门与侧板之间安装有风撑,起到固定、稳定或起限位的作用,可以方便使用者安装设备和维修设备。
作为优选,所述散热百叶窗上设置有连接板,所述连接板上安装有螺栓,所述螺栓与侧板螺纹连接,不仅可以提升散热效果,而且结构简单、连接可靠、装拆方便。
作为优选,所述自攻螺丝上安装有弹簧垫圈,具有良好的放松效果,而且可以分散自攻螺丝对上盖和下盖的压力,防止上盖和下盖损坏。
本发明要解决的另一技术问题为提供一种对流式散热电力柜的侧板的制造方法。
为解决上述问题,本发明采用如下技术方案:
由按重量份数配比的铝75-80份、铜30-32份、褐帘石20-22份、碳化钛15-20份、碳化硅10-12份、聚酯树脂22-25份、液态光敏树脂16-20份、水性聚乙烯蜡乳液10-14份、碳纤维13-20份、硬脂酸4-6份、氧化锌8-13份、石墨烯1-4份、硅酸钠3-7份和烷基苯磺酸钠6-9份组成,包括以下步骤:
1)将铝75-80份和铜30-32份一起倒入到锅炉中密封并用1400℃加热,直至铝75-80份和铜30-32份完全溶解,制得高温溶液,备用;
2)将褐帘石20-22份、碳化钛15-20份和碳化硅10-12份一起倒入到粉碎机中进行粉碎处理,制得混合粉末,备用;
3)将步骤2)制得的混合粉末倒入到步骤1)制得的高温溶液中,充分搅拌均匀,并继续以1400℃加热15分钟,制得混合高温溶液,备用;
4)将步骤3)制得的高温混合溶液倒入到铸造设备中进行熔模铸造,制得工件,备用;
5)将液态光敏树脂16-20份和水性聚乙烯蜡乳液10-14份一起倒入到器皿中充分搅拌均匀后加入、碳纤维13-20份、硬脂酸4-6份、氧化锌8-13份、石墨烯1-4份、硅酸钠3-7份和烷基苯磺酸钠6-9份,然后倒入到乳化搅拌锅中进行乳化处理20分钟,制得乳化液,备用;
6)将步骤5)制得的乳化液均匀的涂刷在步骤4)制得的工件表面,然后置于阳光充足的地方静置50分钟,即可使用。
本发明的有益效果为:通过在上盖设置有送风机可以不断将冷空气送进柜体内,配合下盖上安装的抽风机可以在柜体内部实现空气对流,不断将热空气排出柜体,将冷空气送进柜体,达到优秀的散热效果。
附图说明
图1为本发明的对流式散热电力柜的整体结构示意图。
图2为本发明的对流式散热电力柜的铝单板的结构示意图。
具体实施方式
实施例一:
如图1-2所示,一种对流式散热电力柜,包括柜体1和柜门2,所述柜体1包含有上盖3、下盖4和侧板5,所述上盖3和下盖4上均安装有自攻螺丝(未图示),所述自攻螺丝与侧板5螺纹连接,所述自攻螺丝均嵌入于上盖3和下盖4设置,所述上盖3和下盖4与侧板之间均设置有导电布衬垫6,所述上盖3上设置有送风机7,所述下盖4为中空设置,所述下盖4上安装有抽风机8,所述抽风机8为嵌入于下盖4设置,所述下盖4上设置有排气孔9,所述侧板5上设置有铝单板10,所述铝单板10上设置有通气孔(未图示),所述铝单板10上安装有磁铁11,所述侧板5上设置有散热百叶窗12,所述柜门3上安装有真空吸盘(未图示),所述真空吸盘上设置有温度计13,所述温度计13为嵌入于真空吸盘设置。
所述通气孔上安装有铝管(未图示),可以增加与空气的接触面积,加快热传递效果。
所述抽风机8为混流抽风机,有良好的空气动力性能而且效率高,节能好,噪声低,安装方便。
所述柜门2与上盖3之间设置有液压铰链(未图示),所述液压铰链与上盖3铰接连接,无声无息,不会制造繁杂的噪音。
所述柜门2与侧板5之间安装有风撑(未图示),起到固定、稳定或起限位的作用,可以方便使用者安装设备和维修设备。
所述散热百叶窗12上设置有连接板(未图示),所述连接板上安装有螺栓(未图示),所述螺栓与侧板5螺纹连接,不仅可以提升散热效果,而且结构简单、连接可靠、装拆方便。
所述自攻螺丝上安装有弹簧垫圈(未图示),具有良好的放松效果,而且可以分散自攻螺丝对上盖3和下盖4的压力,防止上盖3和下盖4损坏。
一种对流式散热电力柜的侧板的制造方法,由按重量份数配比的铝75份、铜30份、褐帘石20份、碳化钛15份、碳化硅10份、聚酯树脂22份、液态光敏树脂16份、水性聚乙烯蜡乳液10份、碳纤维13份、硬脂酸4份、氧化锌8份、石墨烯1份、硅酸钠3份和烷基苯磺酸钠6份组成,包括以下步骤:
1)将铝75份和铜30份一起倒入到锅炉中密封并用1400℃加热,直至铝75份和铜30份完全溶解,制得高温溶液,备用;
2)将褐帘石20份、碳化钛15份和碳化硅10份一起倒入到粉碎机中进行粉碎处理,制得混合粉末,备用;
3)将步骤2)制得的混合粉末倒入到步骤1)制得的高温溶液中,充分搅拌均匀,并继续以1400℃加热15分钟,制得混合高温溶液,备用;
4)将步骤3)制得的高温混合溶液倒入到铸造设备中进行熔模铸造,制得工件,备用;
5)将液态光敏树脂16份和水性聚乙烯蜡乳液10份一起倒入到器皿中充分搅拌均匀后加入、碳纤维13份、硬脂酸4份、氧化锌8份、石墨烯1份、硅酸钠3份、烷基苯磺酸钠6份,然后倒入到乳化搅拌锅中进行乳化处理20分钟,制得乳化液,备用;
6)将步骤5)制得的乳化液均匀的涂刷在步骤4)制得的工件表面,然后置于阳光充足的地方静置50分钟,即可使用。
实施例二:
如图1-2所示,一种对流式散热电力柜,包括柜体1和柜门2,所述柜体1包含有上盖3、下盖4和侧板5,所述上盖3和下盖4上均安装有自攻螺丝(未图示),所述自攻螺丝与侧板5螺纹连接,所述自攻螺丝均嵌入于上盖3和下盖4设置,所述上盖3和下盖4与侧板之间均设置有导电布衬垫6,所述上盖3上设置有送风机7,所述下盖4为中空设置,所述下盖4上安装有抽风机8,所述抽风机8为嵌入于下盖4设置,所述下盖4上设置有排气孔9,所述侧板5上设置有铝单板10,所述铝单板10上设置有通气孔(未图示),所述铝单板10上安装有磁铁11,所述侧板5上设置有散热百叶窗12,所述柜门3上安装有真空吸盘(未图示),所述真空吸盘上设置有温度计13,所述温度计13为嵌入于真空吸盘设置。
所述通气孔上安装有铝管(未图示),可以增加与空气的接触面积,加快热传递效果。
所述抽风机8为混流抽风机,有良好的空气动力性能而且效率高,节能好,噪声低,安装方便。
所述柜门2与上盖3之间设置有液压铰链(未图示),所述液压铰链与上盖3铰接连接,无声无息,不会制造繁杂的噪音。
所述柜门2与侧板5之间安装有风撑(未图示),起到固定、稳定或起限位的作用,可以方便使用者安装设备和维修设备。
所述散热百叶窗12上设置有连接板(未图示),所述连接板上安装有螺栓(未图示),所述螺栓与侧板5螺纹连接,不仅可以提升散热效果,而且结构简单、连接可靠、装拆方便。
所述自攻螺丝上安装有弹簧垫圈(未图示),具有良好的放松效果,而且可以分散自攻螺丝对上盖3和下盖4的压力,防止上盖3和下盖4损坏。
一种对流式散热电力柜的侧板的制造方法,由按重量份数配比的铝77份、铜31份、褐帘石21份、碳化钛17份、碳化硅11份、聚酯树脂24份、液态光敏树脂18份、水性聚乙烯蜡乳液12份、碳纤维16份、硬脂酸5份、氧化锌10份、石墨烯3份、硅酸钠5份和烷基苯磺酸钠8份组成,包括以下步骤:
1)将铝77份和铜31份一起倒入到锅炉中密封并用1400℃加热,直至铝77份和铜31份完全溶解,制得高温溶液,备用;
2)将褐帘石21份、碳化钛17份和碳化硅11份一起倒入到粉碎机中进行粉碎处理,制得混合粉末,备用;
3)将步骤2)制得的混合粉末倒入到步骤1)制得的高温溶液中,充分搅拌均匀,并继续以1400℃加热15分钟,制得混合高温溶液,备用;
4)将步骤3)制得的高温混合溶液倒入到铸造设备中进行熔模铸造,制得工件,备用;
5)将液态光敏树脂18份和水性聚乙烯蜡乳液12份一起倒入到器皿中充分搅拌均匀后加入、碳纤维16份、硬脂酸5份、氧化锌10份、石墨烯3份、硅酸钠5份、烷基苯磺酸钠8份,然后倒入到乳化搅拌锅中进行乳化处理20分钟,制得乳化液,备用;
6)将步骤5)制得的乳化液均匀的涂刷在步骤4)制得的工件表面,然后置于阳光充足的地方静置50分钟,即可使用。
实施例三:
如图1-2所示,一种对流式散热电力柜,包括柜体1和柜门2,所述柜体1包含有上盖3、下盖4和侧板5,所述上盖3和下盖4上均安装有自攻螺丝(未图示),所述自攻螺丝与侧板5螺纹连接,所述自攻螺丝均嵌入于上盖3和下盖4设置,所述上盖3和下盖4与侧板之间均设置有导电布衬垫6,所述上盖3上设置有送风机7,所述下盖4为中空设置,所述下盖4上安装有抽风机8,所述抽风机8为嵌入于下盖4设置,所述下盖4上设置有排气孔9,所述侧板5上设置有铝单板10,所述铝单板10上设置有通气孔(未图示),所述铝单板10上安装有磁铁11,所述侧板5上设置有散热百叶窗12,所述柜门3上安装有真空吸盘(未图示),所述真空吸盘上设置有温度计13,所述温度计13为嵌入于真空吸盘设置。
所述通气孔上安装有铝管(未图示),可以增加与空气的接触面积,加快热传递效果。
所述抽风机8为混流抽风机,有良好的空气动力性能而且效率高,节能好,噪声低,安装方便。
所述柜门2与上盖3之间设置有液压铰链(未图示),所述液压铰链与上盖3铰接连接,无声无息,不会制造繁杂的噪音。
所述柜门2与侧板5之间安装有风撑(未图示),起到固定、稳定或起限位的作用,可以方便使用者安装设备和维修设备。
所述散热百叶窗12上设置有连接板(未图示),所述连接板上安装有螺栓(未图示),所述螺栓与侧板5螺纹连接,不仅可以提升散热效果,而且结构简单、连接可靠、装拆方便。
所述自攻螺丝上安装有弹簧垫圈(未图示),具有良好的放松效果,而且可以分散自攻螺丝对上盖3和下盖4的压力,防止上盖3和下盖4损坏。
一种对流式散热电力柜的侧板的制造方法,由按重量份数配比的铝80份、铜32份、褐帘石22份、碳化钛20份、碳化硅12份、聚酯树脂25份、液态光敏树脂20份、水性聚乙烯蜡乳液14份、碳纤维20份、硬脂酸6份、氧化锌13份、石墨烯4份、硅酸钠7份和烷基苯磺酸钠9份组成,包括以下步骤:
1)将铝80份和铜32份一起倒入到锅炉中密封并用1400℃加热,直至铝80份和铜32份完全溶解,制得高温溶液,备用;
2)将褐帘石22份、碳化钛20份和碳化硅12份一起倒入到粉碎机中进行粉碎处理,制得混合粉末,备用;
3)将步骤2)制得的混合粉末倒入到步骤1)制得的高温溶液中,充分搅拌均匀,并继续以1400℃加热15分钟,制得混合高温溶液,备用;
4)将步骤3)制得的高温混合溶液倒入到铸造设备中进行熔模铸造,制得工件,备用;
5)将液态光敏树脂20份和水性聚乙烯蜡乳液14份一起倒入到器皿中充分搅拌均匀后加入、碳纤维20份、硬脂酸6份、氧化锌13份、石墨烯4份、硅酸钠7份、烷基苯磺酸钠9份,然后倒入到乳化搅拌锅中进行乳化处理20分钟,制得乳化液,备用;
6)将步骤5)制得的乳化液均匀的涂刷在步骤4)制得的工件表面,然后置于阳光充足的地方静置50分钟,即可使用。
本发明的有益效果为:通过在上盖设置有送风机可以不断将冷空气送进柜体内,配合下盖上安装的抽风机可以在柜体内部实现空气对流,不断将热空气排出柜体,将冷空气送进柜体,达到优秀的散热效果。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。
Claims (7)
1.一种对流式散热电力柜,包括柜体和柜门,所述柜体包含有上盖、下盖和侧板,所述上盖和下盖上均安装有自攻螺丝,所述自攻螺丝与侧板螺纹连接,所述自攻螺丝均嵌入于上盖和下盖设置,所述上盖和下盖与侧板之间均设置有导电布衬垫,所述上盖上设置有送风机,所述下盖为中空设置,所述下盖上安装有抽风机,所述抽风机为嵌入于下盖设置,所述下盖上设置有排气孔,所述侧板上设置有铝单板,所述铝单板上设置有通气孔,所述铝单板上安装有磁铁,所述侧板上设置有散热百叶窗,所述柜门上安装有真空吸盘,所述真空吸盘上设置有温度计,所述温度计为嵌入于真空吸盘设置,所述侧板由按重量份数配比的铝75-80份、铜30-32份、褐帘石20-22份、碳化钛15-20份、碳化硅10-12份、聚酯树脂22-25份、液态光敏树脂16-20份、水性聚乙烯蜡乳液10-14份、碳纤维13-20份、硬脂酸4-6份、氧化锌8-13份、石墨烯1-4份、硅酸钠3-7份和烷基苯磺酸钠6-9份组成。
2.根据权利要求1所述的对流式散热电力柜,其特征在于:所述通气孔上安装有铝管。
3.根据权利要求3所述的对流式散热电力柜,其特征在于:所述抽风机为混流抽风机。
4.根据权利要求4所述的对流式散热电力柜,其特征在于:所述柜门与上盖之间设置有液压铰链,所述液压铰链与上盖铰接连接。
5.根据权利要求5所述的对流式散热电力柜,其特征在于:所述柜门与侧板之间安装有风撑。
6.根据权利要求6所述的对流式散热电力柜,其特征在于:所述散热百叶窗上设置有连接板,所述连接板上安装有螺栓,所述螺栓与侧板螺纹连接。
7.根据权利要求7所述的对流式散热电力柜,其特征在于:所述自攻螺丝上安装有弹簧垫圈。
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CN105549705A (zh) * | 2016-02-19 | 2016-05-04 | 罗嘉妤 | 一种高效散热机箱 |
CN105610061A (zh) * | 2016-02-28 | 2016-05-25 | 南京开关厂有限公司 | 高低压开关柜 |
CN105742988A (zh) * | 2016-01-04 | 2016-07-06 | 国网内蒙古东部电力有限公司电力科学研究院 | 箱式变电站箱体 |
CN113346392A (zh) * | 2021-07-05 | 2021-09-03 | 卢恩妍 | 一种智慧城市用具有散热功能的隔水式配电柜 |
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