CN105182939A - Control system and control method of key equipment of corrugated board production line - Google Patents
Control system and control method of key equipment of corrugated board production line Download PDFInfo
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- CN105182939A CN105182939A CN201510589038.1A CN201510589038A CN105182939A CN 105182939 A CN105182939 A CN 105182939A CN 201510589038 A CN201510589038 A CN 201510589038A CN 105182939 A CN105182939 A CN 105182939A
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- instruction
- control device
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 239000011087 paperboard Substances 0.000 claims description 24
- 239000000123 paper Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32015—Optimize, process management, optimize production line
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Programmable Controllers (AREA)
Abstract
The invention relates to the technical field of corrugated board production, especially to a control system of key equipment of a corrugated board production line. The control system comprises a main control device, a PLC control device, and a key equipment device. To be specific, the main control device is used for generating a corresponding instruction according to received order information; the PLC control device is used for sending corresponding indication information according to the received instruction sent by the main control device; and the key equipment device is used for executing a cutting off, impressing, stacking or conveying operation correspondingly according to the received indication information sent by the PLC control device. Compared with the prior art, the control system has characteristics of simple device connection, precise key equipment order delivery, effectively reduced wasting rate, and substantially improved equipment running stability and the like. In addition, the invention also provides a control method of key equipment of a corrugated board production line.
Description
Technical field
The present invention relates to corrugated board production technical field, particularly relate to a kind of corrugated paper board production line cadre apparatus control system and control method thereof.
Background technology
Corrugated paper board production line is called for short watt line, it is the crucial production equipment of corrugated case manufacturing enterprise, corrugated paper board production line is most important apparatus for production line in packed in cases enterprise, comprises several important component parts such as wet end equipment, cadre's equipment, production management system.
In prior art, cadre's equipment is generally control wholely to change single process by production management and control system, and such folk prescription formula of changing has following defect: it is large to change single error, counts inaccurate, and changes mono signal and control bad thus cause paper jam etc.; In order to address the aforementioned drawbacks, Ye You only a few producer releases the central regulatory system of cadre's equipment, but, this central regulatory system address only the simple connectivity problem of raw guard system producer and cadre's equipment, this cadre's equipment is still and is controlled to change list by Sheng Guan producer, so, still can't resolve the actual needs of people.
For this reason, be badly in need of providing a kind of corrugated paper board production line cadre apparatus control system and control method thereof.
Summary of the invention
The present invention provides a kind of corrugated paper board production line cadre apparatus control system for overcoming above-mentioned defect, has equipment line more simple, and cadre's equipment changes single more accurate, effectively reduces waste rate, and the feature such as the stability run of the equipment that increased substantially.
Present invention also offers a kind of corrugated paper board production line cadre apparatus control method, have connection control simple, change single control system accurately, the low and stability high of waste rate.
For achieving the above object, the present invention adopts following technical scheme:
A kind of corrugated paper board production line cadre apparatus control system, comprising:
Main control unit, for generating corresponding instruction according to the sequence information received;
PLC control device, sends corresponding indication information for the described instruction sent according to the described main control unit received;
Cadre's apparatus, for the described indication information according to the described PLC control device transmission received, correspondingly performs cut-out, impression, pile or transport operation.
Beneficial effect of the present invention is: a kind of corrugated paper board production line cadre of the present invention apparatus control system, described main control unit is after the sequence information receiving raw guard system, then generate and correspondingly send instruction to described PLC control device, described PLC control device is according to being the described instruction that main control unit sends, send corresponding indication information, described cadre's apparatus is according to the described indication information received, automatically perform shearing, impression, the operation of pile and transport, achieve without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, the present invention is made to have equipment line simpler, cadre's equipment changes single more accurate, effective reduction waste rate, and the feature such as stability that the equipment that increased substantially runs.
Preferably, described main control unit comprises:
Main control module, for generating corresponding instruction according to the described sequence information received;
Cutting-off controlling module, for cutting off instruction according to generating after the described instruction of the described main control module received and be sent to described PLC control device;
Rip cutting control module, for according to generating corresponding rip cutting instruction after the described instruction of described main control module received and being sent to described PLC control device;
Crosscut control module, for according to generating corresponding crosscut instruction after the described instruction of described main control module received and being sent to described PLC control device;
Pile control module, for piling code instruction according to generating correspondence after the described instruction of the described main control module received and be sent to described PLC control device; And
Operating mode pattern module, for transporting instruction according to generating the corresponding logistics generating correspondence after the described instruction of the described main control module received and be sent to described PLC control device.
Preferably, described cadre's apparatus comprises:
Stapling machine, for changing list and rupturing operation according to performing after the instruction of the described PLC control device received;
Slitter, for changing list and longitudinal cutting operation according to performing after the instruction of the described PLC control device received;
Transverse cutting unit, for changing list, crosscut according to execution after the instruction of the described PLC control device received or send the operation of Stop message;
Stacking machine, for piling code operations according to performing after the instruction of the described PLC control device received; And
Transport line, for performing transport operation according to after the instruction of the described PLC control device received.
Preferably, described instruction comprises: enabled instruction, change single instrction or change paper instruction.
Correspondingly, present invention also offers a kind of corrugated paper board production line cadre apparatus control method: comprise the steps:
Main control unit according to the sequence information received, generate corresponding instruction;
PLC control device is according to receiving the instruction that described main control unit sends, the indicator generating correspondence; The instruction that cadre's apparatus sends according to described PLC control device, perform change single, cut off, the operation of pile and transport.
Beneficial effect of the present invention is: a kind of corrugated paper board production line cadre of the present invention apparatus control method, described main control unit generates corresponding instruction according to the sequence information received, and the instruction of generation is sent to PLC control device, PLC control device is according to the described instruction received, generate corresponding command information, and described command information is sent to described cadre's apparatus, described cadre's apparatus is according to the described command information received, list is changed in execution, shear, impression, the operations such as pile or logistics transport, the present invention is without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, there is connection control simple, the single control system of changing is accurate, low and the stability high of waste rate.
Preferably, described step " instruction that cadre's apparatus sends according to described PLC control device, perform change single, cut off, the operation of pile or transport " frontly also to comprise:
Paper operation is changed in the described instruction that single-side machine or Double-plate machine execution send according to described main control unit, execution.
Preferably, described instruction comprises: enabled instruction, change single instrction or change paper instruction.
By following description also by reference to the accompanying drawings, the present invention will become more clear, and these accompanying drawings are for explaining embodiments of the invention.
Accompanying drawing explanation
With accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the module frame chart of a kind of corrugated paper board production line cadre of the present invention apparatus control system.
Fig. 2 is the process flow diagram of a kind of corrugated paper board production line cadre of the present invention apparatus control method.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated, and this is preferred embodiment of the present invention.
Embodiment 1:
Please refer to Fig. 1, a kind of corrugated paper board production line cadre apparatus control system (DCS), the cadre's apparatus 3 comprising main control unit 1, the PLC control device 2 be connected with described main control unit 1 and be connected with described PLC control device 2; Wherein, described main control unit 1, for generating corresponding instruction, described PLC control device 2 according to the sequence information received, sends corresponding indication information for the described instruction sent according to the described main control unit received; Described cadre's apparatus 3, for the described indication information according to the described PLC control device transmission received, correspondingly performs cut-out, impression, pile or transport operation.Particularly, when described main control unit 1 receives described sequence information, generate and change list accordingly, start or change the instructions such as paper, be sent to raw guard system and PLC control device 2 respectively, described PLC control device 2 is according to the described instruction received, described cadre's apparatus 3 is indicated to start, change list, shear, the operation such as pile and transport, more specifically, the present invention is without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, the present invention is made to have equipment line simpler, cadre's equipment changes single more accurate, effective reduction waste rate, and the feature such as stability that the equipment that increased substantially runs.It should be noted that, described instruction comprises enabled instruction, changes single instrction or changes paper instruction, and single-side machine and Double-plate machine, after changing paper instruction described in receiving, perform and change paper operation.
The described main control unit 1 of the present embodiment comprises: the main control module 11, cutting-off controlling module 12, rip cutting control module 13, crosscut control module 14, pile control module 15 and the operating mode pattern module 16 that are connected with described PLC control device 2 respectively; Described cadre's apparatus 3 comprises: the stapling machine 31 be connected with described PLC control device 3 respectively, slitter 32, transverse cutting unit 33, stacking machine 34 and transport line 35; Wherein, motion-control module 331 is provided with in described transverse cutting unit 33, described motion-control module 331 for automatically controlling according to the signal that receives that changing of the present invention's campaign is single, the operation such as time-out and stopping, make the controlling functions that the present invention then can realize producing order without the need to installing counting assembly additional, so make the present invention have line simple, change precisely single and operation stability high.Particularly, described stapling machine 31 is for changing list and rupturing operation according to performing after the instruction of the described PLC control device 2 received; Described slitter 32 is for changing list and longitudinal cutting operation according to performing after the instruction of the described PLC control device 2 received; Described transverse cutting unit 33 is for changing list, crosscut according to execution after the instruction of the described PLC control device 2 received or send the operation of Stop message; Described stacking machine 34 is for piling code operations according to performing after the instruction of the described PLC control device 2 received; Described transport line 35 is for performing transport operation according to after the instruction of the described PLC control device 2 received.It should be noted that, described PLC control device 2 by bus mode respectively with described stapling machine 31, slitter 32, transverse cutting unit 33, stacking machine 34 and transport line 35 and be connected.
As can be seen from the above description, corrugated paper board production line cadre apparatus control system of the present invention, described main control unit 1 is after the sequence information receiving raw guard system, then generate and correspondingly send instruction to described PLC control device 2, described PLC control device 2 is according to being the described instruction that main control unit 1 sends, send corresponding indication information, described cadre's apparatus 3 is according to the described indication information received, automatically perform shearing, impression, the operation of pile and transport, achieve without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, the present invention is made to have equipment line simpler, cadre's equipment changes single more accurate, effective reduction waste rate, and the feature such as stability that the equipment that increased substantially runs.
Embodiment 2:
Present invention also offers a kind of corrugated paper board production line cadre apparatus control method, comprise the steps:
001, main control unit according to the sequence information received, generate corresponding instruction; Particularly, raw guard system sends sequence information to described main control unit, described main control unit according to the described sequence information received, generate enabled instruction, change single instrction or change paper instruction etc., and the instruction of correspondence is sent to respectively the equipment of correspondence.
002, paper operation is changed in the described instruction that single-side machine or Double-plate machine execution send according to described main control unit, execution; Particularly, when described single-side machine and described Double-plate machine receive respectively described main control unit send described in change paper instruction after, respectively perform change paper operation.
003, PLC control device is according to receiving the instruction that described main control unit sends, the indicator generating correspondence; Particularly, described PLC control device according to the described instruction received, generate driving instruction be sent to described cadre's apparatus.
004, the instruction that cadre's apparatus sends according to described PLC control device, perform change single, cut off, the operation of pile and transport, particularly, described cadre's apparatus is according to after the described driving instruction of the described PLC control device received, correspondingly perform shearing, rip cutting, crosscut, the operation such as pile and transport, more specifically, transverse cutting unit in described cadre's apparatus is provided with motion-control module, described motion-control module is according to the information received and instruction, list is changed in automatic control, open, suspend and change the operations such as single, thus make the present invention without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, there is connection control simple, the single control system of changing is accurate, low and the stability high of waste rate.
As can be seen from the above description, a kind of corrugated paper board production line cadre of the present invention apparatus control method, described main control unit generates corresponding instruction according to the sequence information received, and the instruction of generation is sent to PLC control device, PLC control device is according to the described instruction received, generate corresponding command information, and described command information is sent to described cadre's apparatus, described cadre's apparatus is according to the described command information received, list is changed in execution, shear, impression, the operations such as pile and logistics transport, the present invention is without the need to installing counting assembly additional, automatically completing of heap number of codes and order volume is controlled according to sequence information, there is connection control simple, the single control system of changing is accurate, low and the stability high of waste rate.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (7)
1. a corrugated paper board production line cadre apparatus control system, is characterized in that, comprising:
Main control unit, for generating corresponding instruction according to the sequence information received;
PLC control device, sends corresponding indication information for the described instruction sent according to the described main control unit received;
Cadre's apparatus, for the described indication information according to the described PLC control device transmission received, correspondingly performs cut-out, impression, pile or transport operation.
2. corrugated paper board production line cadre apparatus control system as claimed in claim 1, it is characterized in that, described main control unit comprises:
Main control module, for generating corresponding instruction according to the described sequence information received;
Cutting-off controlling module, for cutting off instruction according to generating after the described instruction of the described main control module received and be sent to described PLC control device;
Rip cutting control module, for according to generating corresponding rip cutting instruction after the described instruction of described main control module received and being sent to described PLC control device;
Crosscut control module, for according to generating corresponding crosscut instruction after the described instruction of described main control module received and being sent to described PLC control device;
Pile control module, for piling code instruction according to generating correspondence after the described instruction of the described main control module received and be sent to described PLC control device; And
Operating mode pattern module, for transporting instruction according to generating the corresponding logistics generating correspondence after the described instruction of the described main control module received and be sent to described PLC control device.
3. corrugated paper board production line cadre apparatus control system as claimed in claim 1, it is characterized in that, described cadre's apparatus comprises:
Stapling machine, for changing list and rupturing operation according to performing after the instruction of the described PLC control device received;
Slitter, for changing list and longitudinal cutting operation according to performing after the instruction of the described PLC control device received;
Transverse cutting unit, for changing list, crosscut according to execution after the instruction of the described PLC control device received or send the operation of Stop message;
Stacking machine, for piling code operations according to performing after the instruction of the described PLC control device received; And
Transport line, for performing transport operation according to after the instruction of the described PLC control device received.
4. corrugated paper board production line cadre apparatus control system as claimed in claim 1, it is characterized in that, described instruction comprises: enabled instruction, change single instrction or change paper instruction.
5. a corrugated paper board production line cadre apparatus control method, is characterized in that, comprises the steps:
Main control unit according to the sequence information received, generate corresponding instruction;
PLC control device is according to receiving the instruction that described main control unit sends, the indicator generating correspondence; The instruction that cadre's apparatus sends according to described PLC control device, perform change single, cut off, the operation of pile and transport.
6. corrugated paper board production line cadre apparatus control method as claimed in claim 5, is characterized in that, described step " instruction that cadre's apparatus sends according to described PLC control device, perform the operation of changing single, cut-out, pile or transport " is front also to be comprised:
Paper operation is changed in the described instruction that single-side machine or Double-plate machine execution send according to described main control unit, execution.
7. corrugated paper board production line cadre apparatus control method as claimed in claim 5, it is characterized in that, described instruction comprises: enabled instruction, change single instrction or change paper instruction.
Priority Applications (1)
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CN201510589038.1A CN105182939A (en) | 2015-09-15 | 2015-09-15 | Control system and control method of key equipment of corrugated board production line |
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CN201510589038.1A CN105182939A (en) | 2015-09-15 | 2015-09-15 | Control system and control method of key equipment of corrugated board production line |
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CN201510589038.1A Pending CN105182939A (en) | 2015-09-15 | 2015-09-15 | Control system and control method of key equipment of corrugated board production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111619156A (en) * | 2020-05-22 | 2020-09-04 | 重庆联大包装制品有限公司 | Control system and control method for product packaging box production |
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2015
- 2015-09-15 CN CN201510589038.1A patent/CN105182939A/en active Pending
Patent Citations (3)
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GB2451101A (en) * | 2007-07-18 | 2009-01-21 | Ian Kerrigan | Automatic Sheet Counting System for Corrugated Cardboard |
CN204211223U (en) * | 2014-10-17 | 2015-03-18 | 青岛开拓数控设备有限公司 | A kind of single face corrugated board cadre split device fabrication line |
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Cited By (1)
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CN111619156A (en) * | 2020-05-22 | 2020-09-04 | 重庆联大包装制品有限公司 | Control system and control method for product packaging box production |
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Application publication date: 20151223 |