CN105177813A - Preparation method for polyester-cation imitated cotton yarn plain weave fabric - Google Patents
Preparation method for polyester-cation imitated cotton yarn plain weave fabric Download PDFInfo
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Abstract
The invention relates to a preparation method for a polyester-cation imitated cotton yarn plain weave fabric. The polyester-cation imitated cotton yarn plain weave fabric is prepared by sequentially performing twisting, sectional warping, plain weave weaving, alkali peeling, dyeing, washing and sizing on warp yarn and weft yarn, wherein the warp yarn and the weft yarn both adopt 125-135D/95-100 F polyester-cation cross helical type imitated cotton yarn, and a specific method of twisting comprises the steps that weak twisting is performed on the warp yarn and the weft yarn at the speed of 6-10 T/cm, and the twisting linear speed is controlled to be smaller than or equal to 40 m/min. According to the preparation method for the polyester-cation imitated cotton yarn plain weave fabric, risks are reduced, and the cost is saved; the fabric prepared through the method is invisible in independent fibers and can show the two-color effect and the imitated cotton texture, and the fabric not only has the advantages that cotton can absorb moisture and release sweat and wearing is comfortable, but also has the advantages of being wearproof, high in strength, stiff and smooth, good in color fastness and the like.
Description
Technical field
The present invention relates to a kind of preparation method washing the imitative cotton yarn plain fabric of sun.
Background technology
Employing is washed male cross screw type and is imitated cotton yarn when carrying out weaving fabric as raw material, common process is sizing, warping, weave, Alkali reduction, dyeing, washing, sizing, but, wash when male cross screw type imitates cotton yarn warping very high to the requirement of temperature and tension force, technique routinely, present equipment both domestic and external does not all reach the requirement of warping, thus causes risk high, cost is high, and the problem that fabric texture is still poor.
Summary of the invention
Technical problem to be solved by this invention is to provide the low preparation method washing the imitative cotton yarn plain fabric of sun of a kind of cost.
For solving above technical problem, the present invention takes following technical scheme:
A kind of preparation method washing the imitative cotton yarn plain fabric of sun, the described imitative cotton yarn plain fabric of sun of washing is prepared through twisting, section warping, plain weave, Alkali reduction, dyeing, washing, sizing successively by warp thread and weft yarn, the male cross screw type of washing that described warp thread and described weft yarn are 125 ~ 135D/95 ~ 100F imitates cotton yarn, the concrete grammar of described twisting is: described warp thread and described weft yarn are added weak twist with 6 ~ 10T/cm, controls twisted lines speed and is less than or equal to 40m/min.
Particularly, the twisted lines speed described in control is 20 ~ 30m/min.
Particularly, described warp count is 60 ~ 65/cm, and described weft count is 20 ~ 25/cm.
Particularly, adopt field, Tianjin coltfoal ZW408 water jet looms to carry out described plain weave, and the weight of field, Tianjin coltfoal ZW408 water jet looms described in controlling is 8 ~ 10kg, flatly combine that angle is 350 ~ 360 °, back rest position is 80 ~ 90mm, jet angle is 80 ~ 90 °, survey that long amount is 180 ~ 185cm, flying angle is 125 ~ 280 °, leading water is 50 ~ 100mm, the warp let-off tension spring number of turns is 10 ~ 15 circles.
Particularly, the described grammes per square metre of washing the imitative cotton yarn plain fabric of sun is 90 ~ 100g/m
2.
Particularly, the described door width washing the imitative cotton yarn plain fabric of sun is 165 ~ 175cm.
Preferably, described weight is 9kg, flat comprehensive angle is 355 °, back rest position is 80 ~ 90mm, jet angle is 85 °, the long amount of survey is 182cm, flying angle is 125 ~ 280 °, leading water is 50 ~ 100mm, the warp let-off tension spring number of turns: 12 enclose.
Particularly, the concrete grammar of described Alkali reduction is: the grey cloth that described plain weave is obtained at 25 ~ 32 DEG C by film bundling cold dome process 30 ~ 40 hours, and to control liquid carrying rate be 60 ~ 70%, then at 80 ~ 90 DEG C, carry out washing process 8 ~ 12min, at 105 ~ 115 DEG C, then carry out alkali decrement treatment 40 ~ 60min obtain openpore.
More specifically, the technology preparation of described film bundling cold dome process is: the sheet alkali of 90 ~ 100g/L, the refining agent that deoils of 2 ~ 6g/L, surplus are water.
Preferably, the technology preparation of described film bundling cold dome process is: the sheet alkali of 95g/L, the refining agent that deoils of 4g/L, surplus are water.
More specifically, the technology preparation carrying out described washing process during Alkali reduction is: the cleaning agent of 1 ~ 1.5g/L, the sheet alkali of 2 ~ 8g/L, surplus are water.
Preferably, the technology preparation carrying out described washing process during Alkali reduction is: the cleaning agent of 1 ~ 1.5g/L, the sheet alkali of 5g/L, surplus are water.
Preferably, the temperature of carrying out described washing process during Alkali reduction is 85 DEG C.
More specifically, the technology preparation of described alkali decrement treatment is: account for the sheet alkali of 10 ~ 15% of described grey cloth weight, surplus is water, and the bath raio of described Alkali reduction is 1:12 ~ 18.
Preferably, the technology preparation of described alkali decrement treatment is: account for the sheet alkali of 12% of described grey cloth weight, surplus is water, and the bath raio of described Alkali reduction is 1:15.
Particularly, adopt single bath process to carry out described dyeing, control dye bath ratio is 1:10 ~ 15, and dyeing temperature is 120 ~ 125 DEG C, and temperature retention time is 30 ~ 40min, pH is 3.0 ~ 4.5.
More specifically, the composition of raw materials of dyeing liquor when carrying out described dyeing is: the glacial acetic acid of the cation dyes of 0.2 ~ 1% (o.w.f), the DISPERSE DYES of 0.5 ~ 1.5% (o.w.f), 0.5 ~ 1.5% (o.w.f), the dispersant of 0.2 ~ 1% (o.w.f), the softener of 0.2 ~ 1% (o.w.f), surplus are water.
Preferably, the composition of raw materials of dyeing liquor when carrying out described dyeing is: the glacial acetic acid of the cation dyes of 0.5% (o.w.f), the DISPERSE DYES of 1% (o.w.f), 1.0% (o.w.f), the dispersant of 0.5% (o.w.f), the softener of 0.5% (o.w.f), surplus are water.
Due to the enforcement of above technical scheme, the present invention compared with prior art tool has the following advantages:
The present invention adopts and washs male cross screw type to imitate cotton yarn be raw material, its price is significantly less than cotton, and, the present invention is by the improvement to preparation method, take and jointly twist through weft yarn, remove sizing link, again with section warping carry out leading through, reduce risk, saved cost, individual fibers do not seen by the fabric prepared by the present invention, and embodies two-color effect and imitative cotton texture, fabric not only has cotton moisture absorbing and sweat releasing, the characteristic such as comfortable and easy to wear, and possess wear-resisting, high strength, the advantage such as well-pressed, COLOR FASTNESS is good.
Detailed description of the invention
Wash a preparation method for the imitative cotton yarn plain fabric of sun, the male cross screw type of washing that warp thread and weft yarn are 125 ~ 135D/95 ~ 100F imitates cotton yarn, purchased from Wujiang Xin Fengsizao Co., Ltd.It comprises the following steps of carrying out successively:
(1) twist: warp thread and weft yarn are added with 6 ~ 10T/cm the harsh feeling that weak twist betrays because of too abundant retrain product, and control twisted lines speed is less than or equal to 40m/min, and preferably, twisted lines speed is 20 ~ 30m/min.
(2) section warping.
(3) plain weave: adopt field, Tianjin coltfoal ZW408 water jet looms to adopt plain weave to weave, warp count is 60 ~ 65/cm, and weft count is 20 ~ 25/cm.Control the technological parameter of field, Tianjin coltfoal ZW408 water jet looms: weight is 8 ~ 10kg, flatly combine that angle is 350 ~ 360 °, back rest position is 80 ~ 90mm, jet angle is 80 ~ 90 °, survey that long amount is 180 ~ 185cm, flying angle is 125 ~ 280 °, leading water is 50 ~ 100mm, the warp let-off tension spring number of turns is 10 ~ 15 circles.Because warp thread is comparatively thick, by adopting above-mentioned technological parameter, reduce top line tension force, ensure that levels warp tension can meet requirements of weaving process, weft yarn easily squeezes into fell, and the plumpness of cloth cover is good.
(4) Alkali reduction: the grey cloth that plain weave is obtained at 25 ~ 32 DEG C by film bundling cold dome process 30 ~ 40 hours, and to control liquid carrying rate be 60 ~ 70%, then at 80 ~ 90 DEG C, washing process 8 ~ 12min is carried out, the impurity come off from grey cloth in cold dome is removed faster, the chemical degradation of accelerated oxidation product and the hydrolysis of alkali, then carry out alkali decrement treatment 40 ~ 60min and obtain openpore at 105 ~ 115 DEG C.
The technology preparation of film bundling cold dome process is: the sheet alkali of 90 ~ 100g/L, the refining agent that deoils of 2 ~ 6g/L, surplus are water.Deoil refining agent for the scouring agent ZJ-CH10 that deoils (source: Guangzhou Zhuan Jie Chemical Co., Ltd.).
The technology preparation carrying out washing process during Alkali reduction is: the cleaning agent of 1 ~ 1.5g/L, the sheet alkali of 2 ~ 8g/L, surplus are water.Cleaning agent is reduction cleaner ZJ-R98 (source: Guangzhou Zhuan Jie Chemical Co., Ltd.).
The technology preparation of alkali decrement treatment is: account for the sheet alkali of 10 ~ 15% of grey cloth weight, surplus is water, and the bath raio of Alkali reduction is 1:12 ~ 18.
(5) dyeing of ZHGR type high-temperature high-pressure automatic jig dyeing is adopted: adopt single bath process to dye, control dye bath ratio is 1:10 ~ 15, and dyeing temperature is 120 ~ 125 DEG C, and temperature retention time is 30 ~ 40min, pH is 3.0 ~ 4.5.
The composition of raw materials of dyeing liquor when dyeing is: the glacial acetic acid of the cation dyes of 0.2 ~ 1% (o.w.f), the DISPERSE DYES of 0.5 ~ 1.5% (o.w.f), 0.5 ~ 1.5% (o.w.f), the dispersant of 0.2 ~ 1% (o.w.f), the softener of 0.2 ~ 1% (o.w.f), surplus are water.Dispersant is dispersant WA (source: Pu Hua auxiliary reagent factory, Shanghai), and softener is fluffy softener PS (source: Da Yin Chemical Co., Ltd. of Qingdao City).
(6) wash, shape.
Below in conjunction with specific embodiment, the present invention will be further described in detail, but the invention is not restricted to following examples.
Embodiment 1
Wash a preparation method for the imitative cotton yarn plain fabric of sun, the male cross screw type of washing that warp thread and weft yarn are 130D/96F imitates cotton yarn.It comprises the following steps of carrying out successively:
(1) twist: warp thread and weft yarn are added weak twist with 8T/cm, and twisted lines speed is 25m/min.
(2) section warping.
(3) plain weave: adopt field, Tianjin coltfoal ZW408 water jet looms to adopt plain weave to weave, warp count is 63/cm, and weft count is 23/cm, door width 170cm, grammes per square metre 95g/m
2.Control the technological parameter of field, Tianjin coltfoal ZW408 water jet looms: weight is 9kg, flat comprehensive angle is 355 °, back rest position is 85mm, jet angle is 85 °, the long amount of survey is 182cm, flying angle is 200 °, leading water is 80mm, the warp let-off tension spring number of turns is 12 circles.
(4) Alkali reduction: the grey cloth that plain weave is obtained at 30 DEG C by film bundling cold dome process 36 hours, and to control liquid carrying rate be 65%, then at 85 DEG C, carry out washing process 9min, at 110 DEG C, then carry out alkali decrement treatment 40min obtain openpore.
The technology preparation of film bundling cold dome process is: the sheet alkali of 95g/L, the refining agent ZJ-CH10 that deoils of 4g/L, surplus are water.
The technology preparation carrying out washing process during Alkali reduction is: the cleaning agent of 1g/L, the sheet alkali of 5g/L, surplus are water.
The technology preparation of alkali decrement treatment is: account for the sheet alkali of 12% of grey cloth weight, surplus is water, and the bath raio of Alkali reduction is 1:15.
(5) dyeing of ZHGR type high-temperature high-pressure automatic jig dyeing is adopted: adopt single bath process to dye, control dye bath ratio is 1:10, and dyeing temperature is 120 DEG C, and temperature retention time is 35min, pH is 3.0.
The composition of raw materials of dyeing liquor when dyeing is: the glacial acetic acid of the cation dyes of 0.5% (o.w.f), the DISPERSE DYES of 1% (o.w.f), 1.0% (o.w.f), the dispersant WA of 0.5% (o.w.f), the fluffy softener PS of 0.5% (o.w.f), surplus are water.
(6) wash, shape.
Embodiment 2
Wash a preparation method for the imitative cotton yarn plain fabric of sun, the male cross screw type of washing that warp thread and weft yarn are 130D/96F imitates cotton yarn.It comprises the following steps of carrying out successively:
(1) twist: warp thread and weft yarn are added weak twist with 8T/cm, and twisted lines speed is 30m/min.
(2) section warping.
(3) plain weave: adopt field, Tianjin coltfoal ZW408 water jet looms to adopt plain weave to weave, warp count is 63/cm, and weft count is 23/cm, door width 170cm, grammes per square metre 95g/m
2.Control the technological parameter of field, Tianjin coltfoal ZW408 water jet looms: weight is 9kg, flat comprehensive angle is 355 °, back rest position is 90mm, jet angle is 85 °, the long amount of survey is 182cm, flying angle is 280 °, leading water is 100mm, the warp let-off tension spring number of turns is 12 circles.
(4) Alkali reduction: the grey cloth that plain weave is obtained at 32 DEG C by film bundling cold dome process 36 hours, and to control liquid carrying rate be 65%, then at 85 DEG C, carry out washing process 12min, at 110 DEG C, then carry out alkali decrement treatment 60min obtain openpore.
The technology preparation of film bundling cold dome process is: the sheet alkali of 95g/L, the refining agent ZJ-CH10 that deoils of 4g/L, surplus are water.
The technology preparation carrying out washing process during Alkali reduction is: the cleaning agent of 1.5g/L, the sheet alkali of 5g/L, surplus are water.
The technology preparation of alkali decrement treatment is: account for the sheet alkali of 12% of grey cloth weight, surplus is water, and the bath raio of Alkali reduction is 1:15.
(5) dyeing of ZHGR type high-temperature high-pressure automatic jig dyeing is adopted: adopt single bath process to dye, control dye bath ratio is 1:15, and dyeing temperature is 125 DEG C, and temperature retention time is 30min, pH is 4.5.
The composition of raw materials of dyeing liquor when dyeing is: the glacial acetic acid of the cation dyes of 0.5% (o.w.f), the DISPERSE DYES of 1% (o.w.f), 1.0% (o.w.f), the dispersant WA of 0.5% (o.w.f), the fluffy softener PS of 0.5% (o.w.f), surplus are water.
(6) wash, shape.
Embodiment 3
Wash a preparation method for the imitative cotton yarn plain fabric of sun, the male cross screw type of washing that warp thread and weft yarn are 130D/96F imitates cotton yarn.It comprises the following steps of carrying out successively:
(1) twist: warp thread and weft yarn are added weak twist with 8T/cm, and twisted lines speed is 20m/min.
(2) section warping.
(3) plain weave: adopt field, Tianjin coltfoal ZW408 water jet looms to adopt plain weave to weave, warp count is 63/cm, and weft count is 23/cm, door width 170cm, grammes per square metre 95g/m
2.Control the technological parameter of field, Tianjin coltfoal ZW408 water jet looms: weight is 9kg, flat comprehensive angle is 355 °, back rest position is 80mm, jet angle is 85 °, the long amount of survey is 182cm, flying angle is 125 °, leading water is 50mm, the warp let-off tension spring number of turns is 12 circles.
(4) Alkali reduction: the grey cloth that plain weave is obtained at 25 DEG C by film bundling cold dome process 36 hours, and to control liquid carrying rate be 65%, then at 85 DEG C, carry out washing process 8min, at 110 DEG C, then carry out alkali decrement treatment 50min obtain openpore.
The technology preparation of film bundling cold dome process is: the sheet alkali of 95g/L, the refining agent ZJ-CH10 that deoils of 4g/L, surplus are water.
The technology preparation carrying out washing process during Alkali reduction is: the cleaning agent of 1.2g/L, the sheet alkali of 5g/L, surplus are water.
The technology preparation of alkali decrement treatment is: account for the sheet alkali of 12% of grey cloth weight, surplus is water, and the bath raio of Alkali reduction is 1:15.
(5) dyeing of ZHGR type high-temperature high-pressure automatic jig dyeing is adopted: adopt single bath process to dye, control dye bath ratio is 1:12, and dyeing temperature is 120 DEG C, and temperature retention time is 40min, pH is 4.
The composition of raw materials of dyeing liquor when dyeing is: the glacial acetic acid of the cation dyes of 0.5% (o.w.f), the DISPERSE DYES of 1% (o.w.f), 1.0% (o.w.f), the dispersant WA of 0.5% (o.w.f), the fluffy softener PS of 0.5% (o.w.f), surplus are water.
(6) wash, shape.
Comparative example 1
Preparation method is substantially the same manner as Example 1, difference is: twining steps is changed into the step that pair warp and weft yarn carries out starching, the technological parameter of starching is: SGA1404 Sizing machines, water proofing property slurry sizing rate 7% ~ 8%, regain 1.0% ~ 1.6%, percentage elongation 1%, slurry groove temperature 60 ~ 70 DEG C, slurry viscosity 9 ~ 10s, sizing speed 22m/min.
Comparative example 2
Preparation method is substantially the same manner as Example 1, and difference is: twisted lines speed is 50m/min.
Comparative example 3
Preparation method is substantially the same manner as Example 1, and difference is: twist with 12T/cm.
The related data of the fabric of embodiment 1 to 3, comparative example 1 to 3 preparation is see table 1.
Table 1
Above to invention has been detailed description; its object is to allow the personage being familiar with this art can understand content of the present invention and be implemented; can not limit the scope of the invention with this; the equivalence change that all Spirit Essences according to the present invention are done or modification, all should be encompassed in protection scope of the present invention.
Claims (10)
1. wash the preparation method of the imitative cotton yarn plain fabric of sun for one kind, it is characterized in that: the described imitative cotton yarn plain fabric of sun of washing is prepared through twisting, section warping, plain weave, Alkali reduction, dyeing, washing, sizing successively by warp thread and weft yarn, the male cross screw type of washing that described warp thread and described weft yarn are 125 ~ 135D/95 ~ 100F imitates cotton yarn, the concrete grammar of described twisting is: described warp thread and described weft yarn are added weak twist with 6 ~ 10T/cm, controls twisted lines speed and is less than or equal to 40m/min.
2. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 1, is characterized in that: the twisted lines speed described in control is 20 ~ 30m/min.
3. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 1, it is characterized in that: described warp count is 60 ~ 65/cm, described weft count is 20 ~ 25/cm.
4. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 1, it is characterized in that: adopt field, Tianjin coltfoal ZW408 water jet looms to carry out described plain weave, and the weight of field, Tianjin coltfoal ZW408 water jet looms described in controlling is 8 ~ 10kg, flatly combines that angle is 350 ~ 360 °, back rest position is 80 ~ 90mm, jet angle is 80 ~ 90 °, surveys that long amount is 180 ~ 185cm, flying angle is 125 ~ 280 °, leading water is 50 ~ 100mm, the warp let-off tension spring number of turns is 10 ~ 15 circles.
5. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 1, it is characterized in that: the concrete grammar of described Alkali reduction is: the grey cloth obtained by described plain weave passes through film bundling cold dome process 30 ~ 40 hours at 25 ~ 32 DEG C, and to control liquid carrying rate be 60 ~ 70%, then at 80 ~ 90 DEG C, carry out washing process 8 ~ 12min, at 105 ~ 115 DEG C, then carry out alkali decrement treatment 40 ~ 60min obtain openpore.
6. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 5, is characterized in that: the technology preparation of described film bundling cold dome process is: the sheet alkali of 90 ~ 100g/L, the refining agent that deoils of 2 ~ 6g/L, surplus are water.
7. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 5, is characterized in that: the technology preparation carrying out described washing process during Alkali reduction is: the cleaning agent of 1 ~ 1.5g/L, the sheet alkali of 2 ~ 8g/L, surplus are water.
8. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 5, it is characterized in that: the technology preparation of described alkali decrement treatment is: account for the sheet alkali of 10 ~ 15% of described grey cloth weight, surplus is water, the bath raio of described Alkali reduction is 1:12 ~ 18.
9. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 1, it is characterized in that: adopt single bath process to carry out described dyeing, control dye bath ratio is 1:10 ~ 15, and dyeing temperature is 120 ~ 125 DEG C, temperature retention time is 30 ~ 40min, pH is 3.0 ~ 4.5.
10. the preparation method washing the imitative cotton yarn plain fabric of sun according to claim 9, is characterized in that: the composition of raw materials of dyeing liquor when carrying out described dyeing is: cation dyes 0.2 ~ 1%(o.w.f), 0.5 ~ 1.5%(o.w.f) DISPERSE DYES, 0.5 ~ 1.5%(o.w.f) glacial acetic acid, 0.2 ~ 1%(o.w.f) dispersant, 0.2 ~ 1%(o.w.f) softener, surplus be water.
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| CN201510606537.7A CN105177813B (en) | 2015-09-22 | 2015-09-22 | A kind of preparation method for washing the imitative cotton yarn plain fabric of sun |
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| CN110318266A (en) * | 2019-07-07 | 2019-10-11 | 徐州荣盛纺织整理有限公司 | A kind of chemical fibre cotton imitation memory fabric and preparation method thereof |
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| CN105177813B (en) | 2018-01-09 |
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