CN105177591A - Natural seawater molybdate carbon steel composite corrosion inhibitor - Google Patents

Natural seawater molybdate carbon steel composite corrosion inhibitor Download PDF

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Publication number
CN105177591A
CN105177591A CN201510362298.5A CN201510362298A CN105177591A CN 105177591 A CN105177591 A CN 105177591A CN 201510362298 A CN201510362298 A CN 201510362298A CN 105177591 A CN105177591 A CN 105177591A
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China
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corrosion inhibitor
carbon steel
water
benzotriazole
seawater
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CN201510362298.5A
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Inventor
付强
杨小刚
李斌
苏伟
陈天生
范圣平
王梦君
梁华杰
钱艺华
刘世念
卢国华
魏增福
郑颖曦
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Qingdao University of Science and Technology
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Qingdao University of Science and Technology
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Abstract

The invention relates to a natural seawater molybdate carbon steel composite corrosion inhibitor, which is characterized in that per liter of the seawater comprises 20-100 mg of sodium molybdate, 60-140 mg of calcium gluconate, 60-140 mg of zinc sulfate, 20-100 mg of sodium polyphosphate, and 20-100 mg of benzotriazole.

Description

A kind of natural sea-water molybdate carbon steel composite corrosion inhibitor
Technical field
The present invention relates to a kind of carbon steel corrosion inhibitor, particularly relating to a kind of for slowing down the molybdate carbon steel composite corrosion inhibitor that seawater corrodes carbon steel material in natural sea-water.
Background technology
Because China's Freshwater resources are nervous, development and utilization of marine resources dynamics continues to increase, in industrial cooling water field, start a large amount of seawater that uses as the recirculated cooling water in circulating cooling system, this not only alleviates the contradiction of shortage of fresh water and industrial development, and it is low to have cost, good cooling results, the advantages such as operational management is simple.But the high and reasons such as complicated component of the saltiness due to seawater, inevitably will cause corrosion of metal in actual use procedure.Being at present no matter economically set out or consider from the course of processing, adopting carbon steel material to be all the most rational, and control the corrosion of carbon steel by adding inhibiter in Seawater in circulating cooling system, is not only simple but also cost-effective method.At present following two aspects are mainly concentrated on to the research work of inhibiter: the green corrosion inhibitor of sea water of (1) development of new, require nontoxic, degradable, environmentally friendly; (2) utilize existing environment-friendly corrosion inhibitor of sea water, by the synergistic effect between inhibiter, carry out the compound of inhibiter, effectively improve the corrosion mitigating effect of inhibiter, the composite inhibiter of exploitation high-efficiency low-pollution.
In existing environment-friendly type inhibiter, molybdate, owing to having the advantages such as nontoxic, nuisanceless, environmental safety is good, becomes a kind of novel corrosion inhibitor that domestic and international application is more.The thermostability of molybdate is better than poly-phosphate, can not generate the material of easy fouling because of thermolysis, is particularly suitable for the inhibition under the higher environment of water temperature, and the spot corrosion of molybdate to carbon steel has obvious corrosion mitigating effect.But the protective film that molybdate inhibiter is formed is not very fine and close, stop the limited efficiency of the erosion of the chlorion in seawater; And when being used alone molybdate, its concentration must be higher, just can reach good corrosion inhibition.In order to reduce the working concentration of molybdate inhibiter, improving corrosion mitigating effect, molybdate is carried out having important theoretical investigation value and practical value with the compound research of other inhibiter.
Summary of the invention
Technical problem to be solved by this invention, is just to provide a kind of molybdate carbon steel composite corrosion inhibitor being applicable to natural sea-water corrosive medium, high, the with low cost and environmental friendliness of its inhibition efficiency.
Solve the problems of the technologies described above, the technical solution used in the present invention is:
A kind of natural sea-water molybdate carbon steel composite corrosion inhibitor, is characterized in that: be made up of Sodium orthomolybdate, calglucon, zinc sulfate, sodium polyphosphate and benzotriazole, for each constituent mass scope in often liter of natural sea-water is:
Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
Preferably, in often liter of natural sea-water, the mass range of each component is: Sodium orthomolybdate 60mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
Preferably, in often liter of natural sea-water, the mass range of each component is: Sodium orthomolybdate 20 ~ 100mg; Calglucon 80mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
Preferably, in often liter of natural sea-water, the mass range of each component is: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 120mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
Preferably, in often liter of natural sea-water, the mass range of each component is: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 60mg; Benzotriazole 20 ~ 100mg.
Preferably, in often liter of natural sea-water, the mass range of each component is: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 40mg.
Preferably, in often liter of natural sea-water, the mass range of above-mentioned each component is: Sodium orthomolybdate 60mg, calglucon 80mg, zinc sulfate 120mg, sodium polyphosphate 60mg and benzotriazole 40mg.
In the preparation, by each component by the amount mix and blend of specifying 20 minutes.
Beneficial effect: hydrochlorate carbon steel composite corrosion inhibitor of the present invention, high, the with low cost and environmental friendliness of its inhibition efficiency, under normal temperature and high temperature, and all has good corrosion mitigating effect in the seawater of ordinary sea water and concentrated 2 times, 3 times.
In addition; molybdate series composite inhibiter of the present invention not only can form one deck oxide compound and multiple complex compound sediment protective membrane at steel surface; effectively to suppress in seawater chlorion in the absorption of steel surface; stop the further corrosion of carbon steel; but also can play a part to fill space and correction of the defect to oxide film, suppress the spot corrosion of metal.
Accompanying drawing explanation
Fig. 1 be natural sea-water polarization curve and with the addition of embodiment 26 inhibiter after polarization curve;
Fig. 2 be 2 times of concentrated seawaters polarization curve and with the addition of embodiment 27 inhibiter after polarization curve;
Fig. 3 be 3 times of concentrated seawaters polarization curve and with the addition of embodiment 28 inhibiter after polarization curve;
Fig. 4 is the polarization curve of natural sea-water, 2 times of concentrated seawaters, 3 times of concentrated seawaters.
Specific embodiment
The present invention will be described below to enumerate specific embodiment.
In embodiment hereafter and comparative example, the calglucon used is preferably the calglucon that Tianjin recovery fine chemistry industry institute produces, the zinc sulfate used is preferably the zinc sulfate that Shanghai Ai Bi chemical reagent company limited produces, the sodium polyphosphate used is preferably the sodium polyphosphate that Shanghai Ai Bi chemical reagent company limited produces, the benzotriazole used is preferably the benzotriazole that Shandong De Lan Chemical Co., Ltd. produces, the Sodium orthomolybdate used is preferably the Sodium orthomolybdate that Tianjin Guang Cheng chemical reagent company limited produces, the natural sea-water used is preferably the natural sea-water that Qingdao No.One Bathing Beach purifying treatment is crossed.The 2 times of seawater used and 3 times of seawater are normal seawater evaporation concentration gained.Except above-mentioned enumerating, those skilled in the art select according to routine, other also can be selected to have product that the said products enumerated to the present invention has similar performance, all can realize object of the present invention.
Embodiment 1 ~ 5
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: calglucon 100mg/L, zinc sulfate 100mg/L, sodium polyphosphate 20mg/L, benzotriazole 40mg/L, Sodium orthomolybdate is respectively 20mg/L (embodiment 1), 40mg/L (embodiment 2), 60mg/L (embodiment 3), 80mg/L (embodiment 4), 100mg/L (embodiment 5).Said components mix and blend was dissolved in 1L seawater after 20 minutes, and carbon steel material is immersed in 25 DEG C, in the seawater that with the addition of composite corrosion inhibitor, soak 15 days.
After immersion terminates, according to the method described in National Standard of the People's Republic of China GB/T18175-2000, calculate inhibition efficiency, be specially: the change of sample weight experimentally, calculate its erosion rate by weight-loss method, judge the corrosion resistance nature of metallic substance with this.Erosion rate is calculated by formula hereafter:
V=(W 0-W 1-W 2)/A·t
Wherein, V-sample corrosion speed (g/m 2d); A-Area of Sample (m 2); T-experimental period (d); W 0-sample original weight (g); W 1-test and the weight (g) of sample after removing corrosion product; W 2during-removing corrosion product, correction weightlessness (g) of same size same material check sample.
Inhibiter corrosion inhibition rate calculation formula:
IE=(1-V/V 0)×100%
In formula, the corrosion inhibition rate (%) of IE-inhibiter; Erosion rate (the g/m of sample after V-add inhibiter 2d); V 0erosion rate (the g/m of sample in-blank seawater 2d).
The corrosion inhibition rate outcome record of embodiment 1 ~ 5 is in table 1.From result, in embodiment 1 ~ 5, when Sodium orthomolybdate addition is 60mg/L, corrosion mitigating effect is best, and inhibition efficiency reaches 80.4%.
Table 1
Embodiment 1 2 3 4 5
Corrosion inhibition rate/% 76.1 78.3 80.4 77.9 78.4
Embodiment 6 ~ 10
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: Sodium orthomolybdate 20mg/L, zinc sulfate 100mg/L, sodium polyphosphate 20mg/L, benzotriazole 40mg/L, calglucon is respectively 60mg/L (embodiment 6), 80mg/L (embodiment 7), 100mg/L (embodiment 8), 120mg/L (embodiment 9), 140mg/L (embodiment 10).The measuring result of corrosion inhibition rate with embodiment 1 ~ 5, and is recorded in table 2 by all the other steps.From result, when Sodium orthomolybdate addition is 120mg/L, corrosion mitigating effect is best, and inhibition efficiency reaches 86.4%.
Table 2
Embodiment 6 7 8 9 10
Corrosion inhibition rate/% 79.8 80.9 76.1 86.4 80.4
Embodiment 11 ~ 15
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: Sodium orthomolybdate 20mg/L, sodium polyphosphate 20mg/L, calglucon 100mg/L, benzotriazole 40mg/L, zinc sulfate is respectively 60mg/L (embodiment 11), 80mg/L (embodiment 12), 100mg/L (embodiment 13), 120mg/L (embodiment 14), 140mg/L (embodiment 15).All the other steps are with implementing series 1, and the measuring result of corrosion inhibition rate with embodiment 1 ~ 5, and is recorded in table 3 by all the other steps.
Table 3
Embodiment 11 12 13 14 15
Corrosion inhibition rate/% 75.4 73.7 76.1 83.6 80.2
From result, in embodiment 11 ~ 15, when the addition of zinc sulfate is 120mg/L, corrosion mitigating effect is best, and inhibition efficiency reaches 83.6%.
Embodiment 16 ~ 20
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: Sodium orthomolybdate 20mg/L, zinc sulfate 100mg/L, calglucon 100mg/L, benzotriazole 40mg/L, sodium polyphosphate is respectively 20mg/L (embodiment 16), 40mg/L (embodiment 17), 60mg/L (embodiment 18), 80mg/L (embodiment 19), 100mg/L (embodiment 20), the measuring result of corrosion inhibition rate with embodiment 1 ~ 5, and is recorded in table 4 by all the other steps.
Table 4
Embodiment 16 17 18 19 20
Corrosion inhibition rate/% 76.1 79.3 84.6 81.6 82.3
From result, in embodiment 16 ~ 20, when the addition of sodium polyphosphate is 60mg/L, corrosion mitigating effect is best, and inhibition efficiency reaches 84.6%.
Embodiment 21 ~ 25
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: Sodium orthomolybdate 20mg/L, zinc sulfate 100mg/L, sodium polyphosphate 20mg/L, calglucon 100mg/L, benzotriazole is respectively 20mg/L (embodiment 21), 40mg/L (embodiment 22), 60mg/L (embodiment 23), 80mg/L (embodiment 24), 100mg/L (embodiment 25), the measuring result of corrosion inhibition rate with embodiment 1 ~ 5, and is recorded in table 5 by all the other steps.
Table 5
Embodiment 21 22 23 24 25
Corrosion inhibition rate/% 55.1 76.2 69.3 54.4 52.5
From result, in embodiment 21 ~ 25, when the addition of benzotriazole is 40mg/L, corrosion mitigating effect is best, and inhibition efficiency reaches 76.2%.
Embodiment 26
A kind of for natural sea-water molybdate carbon steel composite corrosion inhibitor, composed of the following components: Sodium orthomolybdate 60mg/L, calglucon 80mg/L, zinc sulfate 120mg/L, sodium polyphosphate 60mg/L, benzotriazole 40mg/L.All the other steps are with embodiment 1 ~ 5.The inhibition efficiency recording this inhibiter is 90.8%.Polarization curve is as Fig. 1.
Embodiment 27 ~ 28
Be mixed to get composite corrosion inhibitor according to component specified in embodiment 26, under 25 DEG C of normal temperature conditions, soak 15 days in the seawater of concentrated 2 times (embodiments 27) and concentrated 3 times (embodiments 28).
The inhibition efficiency of composite corrosion inhibitor in 2 times of concentrated seawaters of embodiment 27 is 81.5%, and polarization curve is as Fig. 2; The inhibition efficiency of composite corrosion inhibitor in 3 times of concentrated seawaters of embodiment 28 is 67.3%, and polarization curve is as Fig. 3.
Embodiment 29
Be mixed to get composite corrosion inhibitor according to component specified in embodiment 26, and under 40 DEG C of water temperature conditions, soak 15 days in natural sea-water.
The inhibition efficiency of this composite corrosion inhibitor is 97.6%.
Embodiment 30
Test according to the component composition of composite corrosion inhibitor in embodiment 26, under 25 DEG C of normal temperature conditions, soak 30 days in natural sea-water.
The inhibition efficiency of this composite corrosion inhibitor is 97.9%.
Embodiment 31
For natural sea-water molybdate carbon steel composite corrosion inhibitor, by corresponding to often liter of natural sea-water weight, be made up of the component of following weight part: Sodium orthomolybdate 20mg; Calglucon 60mg; Zinc sulfate 60mg; Sodium polyphosphate 20mg; Benzotriazole 20mg.All the other steps are with embodiment 1 ~ 5.The inhibition efficiency recording this composite corrosion inhibitor is 80.2%.
Embodiment 32
For natural sea-water molybdate carbon steel composite corrosion inhibitor, by corresponding to often liter of natural sea-water weight, be made up of the component of following weight part: Sodium orthomolybdate 100mg; Calglucon 140mg; Zinc sulfate 140mg; Sodium polyphosphate 100mg; Benzotriazole 100mg.All the other steps are with embodiment 1 ~ 5.The inhibition efficiency recording this composite corrosion inhibitor is 83.1%.
Embodiment 33
For natural sea-water molybdate carbon steel composite corrosion inhibitor, by corresponding to often liter of natural sea-water weight, be made up of the component of following weight part: Sodium orthomolybdate 60mg; Calglucon 100mg; Zinc sulfate 100mg; Sodium polyphosphate 60mg; Benzotriazole 60mg.All the other steps are with embodiment 1 ~ 5.The inhibition efficiency recording this composite corrosion inhibitor is 82.5%.
Embodiment result shows, composite corrosion inhibitor to plain carbon stool material at natural sea-water, 2 times of concentrated seawaters, all have certain corrosion mitigating effect in 3 times of concentrated seawaters, along with the increase of concentration of seawater, corrosion inhibition rate reduces, polarization curve is as Fig. 4, and along with seawater temperature raises, soak time extends, corrosion mitigating effect is better, and corrosion inhibition rate is higher.
Fig. 1 ~ 3 show, in natural sea-water system, add corrosion potential that the corrosion potential of inhibiter do not add inhibiter to there occurs and shuffle, show that inhibiter produces restraining effect to corrosion of carbon steel, and illustrate that this compound corrosion inhibitor is mainly the inhibiter controlling electrochemical reaction anodic process.
The result of embodiment shows, composite corrosion inhibitor to plain carbon stool material at natural sea-water, 2 times of concentrated seawaters, all have certain corrosion mitigating effect in 3 times of concentrated seawaters, along with the increase of concentration of seawater, corrosion inhibition rate reduces, polarization curve is as Fig. 4, and along with seawater temperature raises, soak time extends, corrosion mitigating effect is better, and corrosion inhibition rate is higher.

Claims (7)

1. a natural sea-water molybdate carbon steel composite corrosion inhibitor, is characterized in that: be made up of Sodium orthomolybdate, calglucon, zinc sulfate, sodium polyphosphate and benzotriazole, is: Sodium orthomolybdate 20 ~ 100mg for each constituent mass scope in often liter of seawater; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
2. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 60mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
3. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 20 ~ 100mg; Calglucon 80mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
4. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 120mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 20 ~ 100mg.
5. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 60mg; Benzotriazole 20 ~ 100mg.
6. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 20 ~ 100mg; Calglucon 60 ~ 140mg; Zinc sulfate 60 ~ 140mg; Sodium polyphosphate 20 ~ 100mg; Benzotriazole 40mg.
7. natural sea-water molybdate carbon steel composite corrosion inhibitor according to claim 1, is characterized in that: for each constituent mass scope in often liter of seawater be: Sodium orthomolybdate 60mg, calglucon 80mg, zinc sulfate 120mg, sodium polyphosphate 60mg and benzotriazole 40mg.
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CN112830701A (en) * 2021-03-09 2021-05-25 东南大学 Environment-friendly composite steel bar rust inhibitor for marine environment and preparation method thereof
CN115650630A (en) * 2022-09-27 2023-01-31 深圳大学 Compound rust-resisting microcapsule and preparation method thereof

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CN112830701A (en) * 2021-03-09 2021-05-25 东南大学 Environment-friendly composite steel bar rust inhibitor for marine environment and preparation method thereof
CN115650630A (en) * 2022-09-27 2023-01-31 深圳大学 Compound rust-resisting microcapsule and preparation method thereof
CN115650630B (en) * 2022-09-27 2024-04-16 深圳大学 Compound rust-resistant microcapsule and preparation method thereof

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Application publication date: 20151223