A kind of CNC milling machine
Technical field
The present invention relates to CNC milling machines.
Background technology
Numerically-controlled machine tool collection computer technology, electronic technology, automatically control, sensing measurement, machine-building, network communications technology
It is typical electromechanical integrated product in one, his development and utilization has been started the manufacturing new era, Numeric Control Technology water
Flat height has become the core mark for weighing a national manufacturing industry up-to-dateness, he realizes machining tool and production process
NC postprocessing, it has also become current manufacturing developing direction.CNC milling machine is a kind of very strong numerically-controlled machine tool of machining function, fast at present
Machining center that speed grows up, flexible processing unit all generate on the basis of CNC milling machine, numerical control borer, both
It is unable to do without milling mode.Since NC Milling Technology is most complicated, the technical issues that need to address are also most, therefore people are studying
When with the software of developing CNC system and automated programming language, also a straight grip Milling Process is as emphasis.
Existing numerical control device is substantially to complete transmission by a set of transmission system, in this way, when processing needs are larger
When the output rotating speed of range, then driving motor is required to have large range of output rotating speed, but in general, the power of driving motor
It is certain, then, once the rotating speed of driving motor increases, then torque can reduce, and cutter shaft can not be driven to rotate, if driving electricity
The rotating speed of machine reduces, then torque will increase, and cannot preferably adapt to the demand of wide range output rotating speed.
In CNC milling machine, in order to realize field programming and to the operation of milling machine, panel would generally be arranged in CNC milling machine.Mesh
Before have a kind of panel to be articulated on the shell of milling machine, when rotating panel, can not determine position of the panel relative to shell, and
And panel is easy to be rotated at random in operation, and inconvenience is brought to operation.
For common CNC milling machine, a cutter can only be installed on cutter shaft, in Milling Process, this can only be utilized
Cutter is processed workpiece, if the other faces to workpiece are processed, needs again to knife, and not only processing efficiency is low,
And the precision of processing can also be affected.
Invention content
While changing cutter shaft output speed, in order not to change the output torque of driving motor;In order to be carried out to panel
Better rotational positioning;In Milling Process, in order to use the different parts of much knives tool while workpieces processing, processing effect is improved
Rate and machining accuracy, the present invention provides a kind of CNC milling machines.
In order to achieve the above objectives, a kind of CNC milling machine, including lathe base, column, shell, longitudinal workbench, lateral work
Make platform, lifting gear and power head;Column is fixed on lathe base, and shell is located on lathe base, longitudinal workbench sliding
Be located on lathe base, first feed screw nut's structure is equipped between lathe base and longitudinal workbench, horizontal work level is slided
Dynamic is located on longitudinal workbench, second feed screw nut's structure is equipped between longitudinal workbench and horizontal work level, in column
It is equipped with third lead screw, third nut is equipped on lifting gear, lifting gear is located at vertical by third lead screw and third nut
On column;Lifting gear includes spindle box, driving motor, transmission mechanism, main shaft and cutter shaft, and driving motor is fixed on spindle box,
Transmission mechanism is located between driving motor and main shaft, and main shaft is mounted on spindle box, and cutter shaft is mounted on spindle box;
It is separately installed with the first gear wheel and the first pinion gear on main shaft, is fixed on main shaft and the first canine tooth crop rotation
First electromagnetic clutch is fixed with the second electromagnetic clutch acted on the first pinion gear on main shaft;Divide on cutter shaft
Second pinion gear and the second gear wheel are not installed, the first gear wheel is meshed with the second pinion gear, the first pinion gear and second
Gear wheel is meshed;
Shell is equipped with the caveli for housing panel, and panel is articulated with by drive-connecting shaft on shell;On shell
Two or more location holes are equipped with positioned at the bottom of accommodating cavity, location hole is located at using drive-connecting shaft axle center as on the circumference in the center of circle;
Faceplate is equipped with spring in being equipped with positioning pin by the circumference in the center of circle of drive-connecting shaft axle center between positioning pin and panel;
Power head is installed on cutter shaft, power head includes mounting base, power input portion, cutter shaft output par, c and moves
Power knife rest rotating part;Mounting base is fixed on spindle box;Power input portion includes first motor, input shaft and auger tooth
Wheel, output shaft and the separable connection of input shaft of first motor, bevel gear wheel are located at the other end of input shaft;Cutter shaft exports
Part includes rotating seat, two groups or more of cutter shaft output precision, and input shaft is mounted on by bearing on rotating seat, input shaft
Rotating seat is stretched out in upper end, and every group of cutter shaft output precision includes bevel pinion and cutter output shaft, and bevel pinion is mounted on cutter
One end of output shaft, bevel pinion are meshed with bevel gear wheel, and cutter output shaft is mounted on by bearing on rotating seat, and cutter is defeated
The other end of shaft stretches out rotating seat;There is cavity, bevel gear wheel and bevel pinion are located in cavity in rotating seat;Power knife rest
Rotating part includes that pedestal, the second motor, worm screw, worm gear, fixing axle and rotary sleeve, pedestal are fixed in mounting base, the second electricity
Machine is fixed on the base, and the output shaft of the second motor is connected with one end of worm screw, and worm screw is mounted on the base by bearing, snail
Wheel is connect with rotary sleeve, and fixing axle is fixed on the base, and the upper end of fixing axle extends upwardly into rotating seat, and rotary sleeve is sleeved on solid
On dead axle, the upper end of rotary sleeve is connected with rotating seat.
The CNC milling machine of the present invention connects the second electromagnetic clutch when needing the rotating speed of cutter shaft smaller, disconnects the first electricity
Magnet clutch, in this way, the second gear wheel is driven by the first pinion gear, to be rotated with movable arbor;When need cutter shaft output compared with
When big rotating speed, the first electromagnetic clutch is connected, disconnects the second electromagnetic clutch, in this way, small by the drive second of the first gear wheel
Therefore gear, converts the transmission ratios between main shaft and cutter shaft by electromagnetic clutch, reaches and allow to be rotated with movable arbor
Cutter shaft has the purpose of wide range output rotating speed, and the output rotating speed of driving motor can be allowed identical, will not be because of torque
Change and influences transmission.Due to being provided with location hole and positioning pin and spring, when panel is rotated in place, positioning pin is in spring
It can be inserted into location hole under effect, effectively prevent panel to be rotated at random, panel is preferably positioned, is conveniently operated, grasped
The good reliability of work.The operation principle of power head of the present invention is:When needing using the cutter on power head and cutter shaft simultaneously to work
When part is processed, different types of cutter is installed respectively in two or more cutter shafts, starts first motor, first motor it is defeated
Shaft band driven input shaft rotates, and input shaft drives bevel gear wheel rotation, bevel gear wheel to drive corresponding cutter by bevel pinion
Axis rotates, and to drive cutter to work, realizes processing;The position that such as adjust cutter, first allow first motor output shaft with input
Axis detaches, and then starts the second motor, and the output shaft of the second motor drives worm screw rotation, worm screw to drive rotary sleeve to revolve by worm gear
Turn, rotary sleeve drives rotating seat rotation, after the completion of adjustment, stop the second motor, and the output shaft of first motor is allowed to connect with input shaft
It connects, when starting first motor, can continue that cutter shaft is allowed to rotate.The present invention structure, using same power head can on cutter shaft
Cutter simultaneously workpiece is processed, therefore, processing efficiency and machining accuracy can be improved.Rotary sleeve is rotated around fixing axle,
Make the movement of rotary sleeve more steady.
Further, the transmission mechanism includes first pulley, the second belt wheel and belt, and first pulley is mounted on driving
On the output shaft of motor, the second belt wheel is mounted on main shaft, and belt is located between first pulley and the second belt wheel.It is passed using belt
It is dynamic, it is simple in structure, it is easy to repair.
Further, the both ends of main shaft are connected by first bearing with spindle box respectively, are set respectively at the both ends of main shaft
There is the first radial locking nut, the first radial locking nut is equipped with the first lock-screw that can be applied on main shaft, in main shaft
It is upper to be cased with the first axle sleeve between the first radial locking nut and first bearing inner ring.It can under the action of the first lock-screw
It prevents the first radial locking nut to be detached from main shaft, under the action of the first radial locking nut, main shaft play can be prevented.
Further, Hall element is installed on cutter shaft.The rotating speed that cutter shaft is detected by Hall element, according to cutter shaft
Rotating speed controls the first electromagnetic clutch and the second electromagnetic clutch.
Further, connecting plate is fixed on driving motor, connecting plate is fixed on spindle box, is equipped on spindle box
Lug is equipped with the second lock-screw that can be applied on connecting plate side on lug;It is set between driving motor and connecting plate
There is beam.In this way, the fixation of driving motor is more reliable, and damping can also be played the role of.
Further, spacing ring is equipped on shell, spacing ring is equipped with limit hole, and movable be equipped with can insert on panel
Enter the bolt to limit hole.The structure, after in panel receiving to accommodating cavity, panel is opened when not operated in order to prevent,
Bolt is inserted into limit hole, the reliability used and safety are improved.
Further, on shell elastomer block is equipped with positioned at the side in panel opening direction.When panel is opened to limit position
When setting, it can prevent panel from rigid contact and rigid shock occurs with shell under the action of elastomer block, elastomer block, which can also play, to be subtracted
The effect of shake.It is equipped with magnet in elastomer block, the iron block that can be adsorbed onto on magnet is equipped on panel.When panel is opened to the limit
When position, panel is adsorbed under the action of magnet and iron block, prevents the closing that panel is random.
Further, electromagnetic clutch is equipped between first motor output shaft and input shaft.Convenient for connecting and detaching
One motor output shaft and input shaft.
Further, the upper end of fixing axle is extend into cavity, and Hall element is fixed in the upper end of fixing axle.Using suddenly
You are detected the position of rotating seat element, make the rotation angle of rotating seat more accurate.
Further, it is fixed with transmission screw between rotating seat and rotary sleeve, allows transmission between rotary sleeve and rotating seat
It is more accurate.Bearing is equipped between rotating seat and pedestal, to reduce resistance when rotating seat rotation.
Description of the drawings
Fig. 1 is the schematic diagram of CNC milling machine.
Fig. 2 is the schematic diagram of lifting gear.
Fig. 3 is the schematic diagram of shell and panel construction.
Fig. 4 is A-A sectional views in Fig. 3.
Fig. 5 is the sectional view of B-B pedestals.
Fig. 6 be panel opening to extreme position when schematic diagram.
Fig. 7 is the stereogram of power head.
Fig. 8 is the stereogram at another visual angle of power head.
Fig. 9 is power head front schematic view.
Figure 10 is C-C sectional views in Fig. 9.
Figure 11 is D-D sectional views in Fig. 9.
Figure 12 is the stereogram of power importation and cutter shaft output par, c.
Figure 13 is power importation and cutter shaft output par, c front schematic view.
Figure 14 is E-E sectional views in Figure 13.
Figure 15 is F-F sectional views in Figure 13.
Figure 16 is G-G sectional views in power knife rest rotating part Figure 17.
Figure 17 is the schematic diagram of power knife rest rotating part.
Figure 18 is H-H sectional views in Figure 16.
Specific implementation mode
The present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in Figure 1, CNC milling machine includes lathe base 100, column 200, shell 300, longitudinal workbench 400, transverse direction
Workbench 500, lifting gear 600 and power head 700.
The bottom of lathe base 100 is equipped with support leg 1001, and the level of numerically-controlled machine tool is adjusted.
Column 200 is fixed on lathe base 100, and longitudinal lead is equipped with positioned at the front of column 200 on lathe base 100
Rail 1002.In the present invention, according to the view directions of Fig. 1, right side is the front of numerically-controlled machine tool.
Shell 300 is located on lathe base 100.
What longitudinal workbench 400 slided is located on longitudinal rail 1002, and cross slide way is equipped on longitudinal workbench 400
4001;It is equipped with first feed screw nut's structure, first feed screw nut between lathe base 100 and longitudinal workbench 400
Structure includes first servo motor(It is not shown), the first leading screw(It is not shown)With the first nut(It is not shown), first servo motor
It being fixed on lathe base 100, the first lead screw is fixed on by bearing and bearing block on lathe base 100, and the one of the first lead screw
The output axis connection at end and first servo motor, the first nut are fixed on longitudinal workbench 400, the first leading screw and the first nut
It is meshed.When first servo motor works, first servo motor drives the rotation of the first lead screw, in the guiding role of longitudinal rail
Under, the first lead screw drives 400 longitudinal movement of longitudinal workbench by the first nut.
What horizontal work level 500 slided is located on cross slide way 4001.In longitudinal workbench 400 and horizontal work level 500
Between be equipped with second feed screw nut's structure, second screw-nut structure include the second servo motor(It is not shown), second
Leading screw(It is not shown)With the second nut(It is not shown), the second servo motor is fixed on longitudinal workbench 400, and the second lead screw passes through
Bearing and bearing block are fixed on longitudinal workbench 400, the output axis connection of one end of the second lead screw and the second servo motor, the
Two nuts are fixed on horizontal work level 500, and the second leading screw is meshed with the second nut.When the second servo motor works, the
Two servo motors drive the rotation of the second lead screw, and under the guiding role of cross slide way, the second lead screw is driven horizontal by the second nut
To 500 transverse movement of workbench.
Third lead screw 2001 is equipped on column 200, third lead screw 2001 is driven by third servo motor 2002, risen
Falling unit 600 is equipped with third nut 2003, and lifting gear 600 is located at column by third lead screw 2001 and third nut 2003
On 200;When third servo motor 2002 works, lifting gear liter can be driven by third lead screw 2001 and third nut 2003
Drop.
As shown in Fig. 2, lifting gear includes spindle box 61, driving motor 62, transmission mechanism, main shaft 64 and cutter shaft 65.
Connecting plate 621 is fixed on driving motor 62, connecting plate 621 is fixed on spindle box 61, on spindle box 61
Equipped with lug 611, the second lock-screw 612 that can be applied on connecting plate side is equipped on lug 611, in this way, driving electricity
It is the fixation of machine 62, reliable;It is equipped with beam between driving motor 62 and connecting plate 621, damping can be played the role of.
Transmission mechanism is located between driving motor 62 and main shaft 64, and the transmission mechanism includes first pulley 631, second
Belt wheel 632 and belt 633, first pulley 631 are mounted on the output shaft of driving motor 62, and the second belt wheel 632 is mounted on main shaft
On 65, belt 633 is located between first pulley 631 and the second belt wheel 632.It is simple in structure using belt transmission, it is easy to repair.
The both ends of main shaft 64 are connected by first bearing 641 with spindle box 61 respectively, are set respectively at the both ends of main shaft 64
There are the first radial locking nut 642, the first radial locking nut 642 to be equipped with the first lock-screw that can be applied on main shaft
643, it is located on main shaft 64 between first radial locking nut 642 and first bearing inner ring and is cased with the first axle sleeve 644.First
The first radial locking nut can be prevented to be detached from main shaft under the action of lock-screw 643, in the effect of the first radial locking nut 642
Under, main shaft play can be prevented.
Cutter shaft 65 is mounted on by bearing on spindle box 61.
It is separately installed with the first gear wheel 661 and the first pinion gear 662 on main shaft 64, is fixed on main shaft 64 and the
First electromagnetic clutch 663 of one gear wheel effect, be fixed on main shaft 64 the second electromagnetism for being acted on the first pinion gear from
Clutch 664;The second pinion gear 671 and the second gear wheel 672, the first gear wheel 661 and second are separately installed on cutter shaft 65
Pinion gear 671 is meshed, and the first pinion gear 662 is meshed with the second gear wheel 672.Second pinion gear 671 by woodruff key with
Cutter shaft 65 connects, and the second gear wheel 672 is connect by woodruff key with cutter shaft 65 so that the connection of the second largest pinion gear and cutter shaft is strong
Degree is high.
When needing the rotating speed of cutter shaft 65 smaller, the second electromagnetic clutch 664 is connected, disconnects the first electromagnetic clutch 663,
In this way, the second gear wheel 672 is driven by the first pinion gear 662, to be rotated with movable arbor 65;When need cutter shaft 65 output compared with
When big rotating speed, the first electromagnetic clutch 663 is connected, the second electromagnetic clutch 664 is disconnected, in this way, passing through 661 band of the first gear wheel
Therefore dynamic second pinion gear 671, the biography between main shaft and cutter shaft is converted by electromagnetic clutch to be rotated with movable arbor 65
Dynamic ratio achievees the purpose that allow cutter shaft that there is wide range to export rotating speed, and the output rotating speed of driving motor can be allowed identical,
It will not influence to be driven because of the variation of torque.
Shown in as shown in Figure 1, Figure 3 and Figure 4, panel 82 is articulated on shell 81.
As shown in figure 5, being equipped with the accommodating cavity 811 for housing panel on shell 81.It is welded with handle on panel 82
821, facilitate rotating panel 82.
As shown in Figures 3 to 5, it is respectively equipped with drive-connecting shaft 83 in the top and bottom of panel 82 and positioned at the side of panel,
Drive-connecting shaft 83 is pivotally attached to respectively on shell 81.
As shown in figure 4, positioned at the bottom of accommodating cavity equipped with two or more location holes 84, location hole 84 on shell 81
In on the circumference using drive-connecting shaft axle center as the center of circle;It is located on face 82 and is equipped with positioning by the circumference in the center of circle of drive-connecting shaft axle center
Pin 85, positioning pin 85 have step, and positioning pin is prevented to be detached from panel 82, are provided with slot in the position of installation positioning pin, pacify in slot
Equipped with pressing plate 822, it is easily installed and is dismantled positioning pin 85, spring 86 is equipped between positioning pin 85 and panel 82.Due to setting
Location hole 84 and positioning pin 85 and spring 86, when panel 82 is rotated in place, positioning pin 85 can be inserted under the action of spring 86
Enter into location hole 84, panel 82 is effectively prevent to be rotated at random, panel 82 is preferably positioned, is conveniently operated, operation
Good reliability.Panel 82 is in rotary course, in order to have better guiding role to positioning pin 85, as shown in figure 5, in shell
The annular groove 812 that there is guiding role to positioning pin is equipped on 81 positioned at the bottom of accommodating cavity.
As shown in Figure 3 and Figure 4, spacing ring 871 is equipped on shell 81, spacing ring 871 is equipped with limit hole 8711, in face
It is movable on plate 82 to be equipped with the bolt 872 that be inserted into limit hole.After in the receiving to accommodating cavity 811 of panel 82, by bolt 872
It is inserted into limit hole 8711, improves the reliability and security performance used, prevent panel 82 from being opened when not operated.
On shell 81 elastomer block 881 is equipped with positioned at the side in panel opening direction.As shown in fig. 6, when panel 82 is opened
When to extreme position, it can prevent panel 82 from rigid contact and rigid shock, bullet occurs with shell 81 under the action of elastomer block 881
Property block can also play the role of damping.It is equipped with magnet in elastomer block 881, is equipped with the iron that can be adsorbed onto on magnet on face 82
Block 882.When panel 82 is opened to extreme position, panel 82 is adsorbed under the action of magnet and iron block 882, prevents panel
82 random closings.
As shown in Fig. 7 to Figure 11, power head 700 includes mounting base 7100, power input portion 7200, cutter shaft output section
Divide 7300 and power knife rest rotating part 7400.
As shown, mounting base 7100 includes pedestal 711, armstand 712 and fulcrum bearing 713, armstand 712 is connected to pedestal
Between 711 and fulcrum bearing 713, cavity 714 is formed between pedestal 711, armstand 712 and fulcrum bearing 713, cavity 714 is located at vertical
The side of arm 712.Mounting base 7100 is fixed on spindle box 61.
Power input portion 7200 includes first motor 721, input shaft 722 and bevel gear wheel 723, and first motor 721 is solid
It is scheduled in fulcrum bearing 713;The output shaft of first motor 721 extends down into cavity 714;Input shaft 722 is installed by bearing
On rotating seat 731, rotating seat 731 is stretched out in the upper end of input shaft 722;First motor 721 output shaft and input shaft 722 it
Between be equipped with electromagnetic clutch 724, realize the output shaft and input shaft 722 of quick, reliable connection first motor 721;Auger tooth
Wheel 723 is located at the other end of input shaft 722.
As shown in Fig. 7 to Figure 15, cutter shaft output par, c 7300 includes the cutter shaft output of 731, two groups of rotating seat or more
Component.Rotating seat 731 is located in cavity 714, has cavity 7311 in rotating seat 731.Every group of cutter shaft output precision includes small
Bevel gear 732 and cutter output shaft 733, bevel pinion 732 are mounted on one end of cutter output shaft 733, bevel pinion 732 with it is big
Bevel gear 723 is meshed, and cutter output shaft 733 is mounted on by bearing on rotating seat 731, the other end of cutter output shaft 733
Stretch out rotating seat 731 in the present embodiment, cutter shaft output precision is formed by four groups, and the external part of cutter output shaft 733 is from rotation
The side of swivel base 731 is stretched out;Bevel gear wheel 723 and bevel pinion 732 are located in cavity 7311.
As shown in Figure 10,11,16,17 and 18, power knife rest rotating part 7400 include pedestal 741, the second motor 742,
Worm screw 743, worm gear 744, fixing axle 745 and rotary sleeve 746.Pedestal 741 is fixed on pedestal 711, and the second motor 742 is fixed on
On pedestal 741, the output shaft of the second motor 742 is connected with one end of worm screw 743, and worm screw 743 is mounted on pedestal by bearing
On 741, worm gear 744 is connect with rotary sleeve 746, and fixing axle 745 is fixed on pedestal 741, and the upper end of fixing axle 745 extends upwardly into
Into the cavity 7311 of rotating seat 731, bearing is equipped between the upper end and rotating seat 731 of fixing axle 745, rotary sleeve 746 is sleeved on
In fixing axle 745, bearing 747, the upper end of rotary sleeve 746 and rotating seat are equipped between the lower end and pedestal 741 of rotary sleeve 746
731 are connected, and transmission screw 748 is fixed between rotating seat 731 and rotary sleeve 746 and is being driven when rotary sleeve 746 rotates
Under the action of screw 748, rotating seat 731 rotates, and the position rotated is accurate.It is fixed with Hall in the upper end of fixing axle 745
Element 749 is detected the position of rotating seat 731 using Hall element 749, allow rotating seat 731 rotation angle more
Accurately.Bearing is equipped between rotating seat 731 and pedestal 741 can reduce rotational resistance when rotating seat 731 rotates.
The operation principle of above-mentioned power head is:When needing using the cutter on power head and cutter shaft simultaneously to work pieces process
When, different types of cutter is installed respectively on two or more cutter output shafts 733, starts first motor 721, first motor
721 output shaft band driven input shaft 722 rotates, and input shaft 722 drives bevel gear wheel 723 to rotate, and bevel gear wheel 723 passes through conelet
Gear 732 drives corresponding cutter output shaft 733 to rotate, and to drive cutter to work, realizes processing;Such as to adjust the position of cutter
It sets, electromagnetic clutch 724 is first allowed to detach, then start the second motor 742, the output shaft of the second motor 742 drives worm screw 743 to revolve
Turning, worm screw 743 drives rotary sleeve 746 to rotate by worm gear 744, and rotary sleeve 746 drives rotating seat 731 to rotate, after the completion of adjustment,
Stop the second motor 742, closed electromagnetic clutch 724 when starting first motor 721 can continue that cutter output shaft 733 is allowed to revolve
Turn.The structure of the present invention, simultaneously can be processed workpiece with the cutter on cutter shaft using same power head, therefore, can improve
Processing efficiency and machining accuracy.Rotary sleeve 746 is rotated around fixing axle 745, makes the movement of rotary sleeve 746 more steady.