CN105170374A - 一种能够实现钢瓶底表面喷漆的装置 - Google Patents
一种能够实现钢瓶底表面喷漆的装置 Download PDFInfo
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- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
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- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
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Abstract
本发明公开了一种能够实现钢瓶底表面喷漆的装置,它包括机架(1)、伺服电机A(2)、钢瓶旋转装置、钢瓶外表面喷漆机构以及转轴旋转安装在机架(1)上的主动链轮(3)和从动链轮(4),平板(8)经连杆(11)固定在链条(5)上,伺服电机B(6)的输出端设置有平板(8),平板(8)的底表面还设置有位于两个L板(12)之间的限位座(13),限位座(13)的底表面设置有半球形凹槽(14),丝杆(17)垂向设置且丝杆(17)与伺服电机C(16)的输出端连接,喷漆枪头I(18)水平设置,喷漆枪头I(18)设置在螺母(19)上。本发明的有益效果是:高喷漆效率、安全可靠、喷涂质量高、操作简单、极大节省工人劳动强度。
Description
技术领域
本发明涉及钢瓶表面喷漆的技术领域,特别是一种能够实现钢瓶底表面喷漆的装置。
背景技术
目前,钢瓶包括不同压力、不同容积、不同结构形式和不同材料用以贮运永久气体,液化气体和溶解气体的一次性或可重复充气的移动式的压力容器。钢瓶的高度各不相同,一些钢瓶用于盛装液态气体,如液氮、液氨、液化天然气、液氧等,一些钢瓶用于盛装工业气体,如氩气、氮气、氢气等。在钢瓶生产厂,钢瓶的加工工艺为:先通过铸造两板带有型腔的钢瓶,再将两半部分焊接,焊接成型后对钢瓶的外表面进行打磨,打磨后通过油漆喷枪对钢瓶表面进行喷涂,然而,在喷油漆的过程中,由于钢瓶的重量大,工人无法将其旋转,因此,工人只好围绕着钢瓶进行喷涂,工人一边手持喷枪,一边围绕着钢瓶对其喷涂,这无疑是增大了工人的劳动强度,而且还会使油漆四处溅射,严重损坏了周围环境。而且,喷漆结束后,检查是否喷涂彻底,也非常困难。
此外,由于钢瓶在喷涂过程中是直立放置的,导致钢瓶的底表面无法进行喷涂,为实现底表面的喷涂,又需要将钢瓶举起或放倒,随后才能进行底表面的喷涂,这无疑再次增大了工人的劳动强度,增大了生产成本。
发明内容
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、提高喷漆效率、安全可靠、喷涂质量高、操作简单、极大节省工人劳动强度的能够实现钢瓶底表面喷漆的装置。
本发明的目的通过以下技术方案来实现:一种能够实现钢瓶底表面喷漆的装置,它包括机架、伺服电机A、钢瓶旋转装置、钢瓶外表面喷漆机构以及转轴旋转安装在机架上的主动链轮和从动链轮,主动链轮与从动链轮之间安装有链条,伺服电机A的输出端与主动链轮连接,所述的钢瓶旋转装置由伺服电机B、连接板、平板、水平油缸I和水平油缸II组成,平板经连杆固定在链条上,伺服电机B的输出端设置有平板,平板的底表面设置有两个连接板,两个连接板的侧面上分别固定安装有水平油缸I和水平油缸II,水平油缸I和水平油缸II的活塞杆上均设置有L板,两个L板的水平板相对立设置,平板的底表面还设置有位于两个L板之间的限位座,限位座的底表面设置有半球形凹槽,所述的钢瓶外表面喷漆机构由固定板、设置在固定板端面上的伺服电机C、丝杆、喷漆枪头I和安装在丝杆上的螺母组成,固定板设置在机架的下方,丝杆垂向设置且丝杆与伺服电机C的输出端连接,喷漆枪头I水平设置,喷漆枪头I设置在螺母上,它还包括底座,所述的底座的顶部设置有多个喷漆枪头II,每个喷漆枪头II均垂向设置。
所述的水平油缸I与水平油缸II对称设置。
所述的两个连接板垂直于平板设置。
本发明具有以下优点:本发明提高喷漆效率、安全可靠、喷涂质量高、操作简单、极大节省工人劳动强度。
附图说明
图1为本发明的结构示意图;
图2为本发明的工作示意图;
图中,1-机架,2-伺服电机A,3-主动链轮,4-从动链轮,5-链条,6-伺服电机B,7-连接板,8-平板,9-水平油缸I,10-水平油缸II,11-连杆,12-L板,13-限位座,14-半球形凹槽,15-固定板,16-伺服电机C,17-丝杆,18-喷漆枪头I,19-螺母,20-底座,21-喷漆枪头II。
具体实施方式
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:
如图1所示,一种能够实现钢瓶底表面喷漆的装置,它包括机架1、伺服电机A2、钢瓶旋转装置、钢瓶外表面喷漆机构以及转轴旋转安装在机架1上的主动链轮3和从动链轮4,主动链轮3与从动链轮4之间安装有链条5,伺服电机A2的输出端与主动链轮3连接。
如图1或图2所示,钢瓶旋转装置由伺服电机B6、连接板7、平板8、水平油缸I9和水平油缸II10组成,平板8经连杆11固定在链条5上,伺服电机B6的输出端设置有平板8,平板8的底表面设置有两个连接板7,两个连接板7垂直于平板8设置,两个连接板7的侧面上分别固定安装有水平油缸I9和水平油缸II10,水平油缸I9与水平油缸II10对称设置,水平油缸I9和水平油缸II10的活塞杆上均设置有L板12,两个L板12的水平板相对立设置。
如图1或图2所示,平板8的底表面还设置有位于两个L板12之间的限位座13,限位座13的底表面设置有半球形凹槽14,半球形凹槽14起到了限定钢瓶的垂向移动高度,当钢瓶的顶端部触碰到半球形凹槽14后,控制水平油缸I9和水平油缸II10的活塞杆伸出,两个L板12的水平板刚好***到钢瓶的耳口内,从而实现了钢瓶的悬挂。
如图1或图2所示,钢瓶外表面喷漆机构由固定板15、设置在固定板15端面上的伺服电机C16、丝杆17、喷漆枪头I18和安装在丝杆17上的螺母19组成,固定板15设置在机架1的下方,丝杆17垂向设置且丝杆17与伺服电机C16的输出端连接,喷漆枪头I18水平设置,喷漆枪头I18设置在螺母19上。它还包括底座20,所述的底座20的顶部设置有多个喷漆枪头II21,每个喷漆枪头II21均垂向设置。
本发明的工作步骤如下:
S1、钢瓶的悬挂,先将钢瓶直立放置在平板8的下方,再向上举起钢瓶使钢瓶的顶端伸入半球形凹槽14内,当钢瓶的顶端部触碰到半球形凹槽14后,控制水平油缸I9和水平油缸II10的活塞杆伸出,两个L板的水平板8刚好***到钢瓶的耳口内,从而实现了钢瓶的悬挂;
S2、启动伺服电机A2,伺服电机A2带动主动链轮3转动,主动链轮3带动从动链轮4转动,从而带动钢瓶向右移动,当钢瓶到达底座上方时,关闭伺服电机A2,并启动伺服电机B6和伺服电机C16,伺服电机C16带动喷漆枪头做往复的上下运动,伺服电机B6带动平板8转动,平板8带动其下方的钢瓶做匀速的旋转运动;
S3、打开喷漆枪头I18和喷漆枪头II21,喷漆枪头I18对钢瓶的外表面进行喷涂,而喷漆枪头II21对钢瓶的底表面进行喷涂,从而快速实现了钢瓶外表面和底表面的喷漆,因此工人无需手持喷枪对钢瓶表面进行喷涂,极大减轻了工人的劳动强度,提高了喷漆效率,而且很容易检测钢瓶表面是否被喷涂彻底,实现了钢瓶表面的喷漆;
S4、步骤S3结束后,控制伺服电机A2做反转,链条5将喷漆后的钢瓶向左运输,随后控制水平油缸I9和水平油缸II10的活塞杆缩回,从而将钢瓶卸下。
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。
Claims (3)
1.一种能够实现钢瓶底表面喷漆的装置,其特征在于:它包括机架(1)、伺服电机A(2)、钢瓶旋转装置、钢瓶外表面喷漆机构以及转轴旋转安装在机架(1)上的主动链轮(3)和从动链轮(4),主动链轮(3)与从动链轮(4)之间安装有链条(5),伺服电机A(2)的输出端与主动链轮(3)连接,所述的钢瓶旋转装置由伺服电机B(6)、连接板(7)、平板(8)、水平油缸I(9)和水平油缸II(10)组成,平板(8)经连杆(11)固定在链条(5)上,伺服电机B(6)的输出端设置有平板(8),平板(8)的底表面设置有两个连接板(7),两个连接板(7)的侧面上分别固定安装有水平油缸I(9)和水平油缸II(10),水平油缸I(9)和水平油缸II(10)的活塞杆上均设置有L板(12),两个L板(12)的水平板相对立设置,平板(8)的底表面还设置有位于两个L板(12)之间的限位座(13),限位座(13)的底表面设置有半球形凹槽(14),所述的钢瓶外表面喷漆机构由固定板(15)、设置在固定板(15)端面上的伺服电机C(16)、丝杆(17)、喷漆枪头I(18)和安装在丝杆(17)上的螺母(19)组成,固定板(15)设置在机架(1)的下方,丝杆(17)垂向设置且丝杆(17)与伺服电机C(16)的输出端连接,喷漆枪头I(18)水平设置,喷漆枪头I(18)设置在螺母(19)上,它还包括底座(20),所述的底座(20)的顶部设置有多个喷漆枪头II(21),每个喷漆枪头II(21)均垂向设置。
2.根据权利要求1所述的一种能够实现钢瓶底表面喷漆的装置,其特征在于:所述的水平油缸I(9)与水平油缸II(10)对称设置。
3.根据权利要求1所述的一种能够实现钢瓶底表面喷漆的装置,其特征在于:所述的两个连接板(7)垂直于平板(8)设置。
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WO2017063335A1 (zh) * | 2015-10-14 | 2017-04-20 | 成都市智联环境保护设备有限公司 | 一种能够实现钢瓶底表面喷漆的装置 |
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CN116689188B (zh) * | 2023-08-01 | 2023-10-20 | 江苏安江汽车部件有限公司 | 一种汽车饰板喷漆输送线及其工作方法 |
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CN205042654U (zh) * | 2015-10-14 | 2016-02-24 | 成都市智联环境保护设备有限公司 | 一种能够实现钢瓶底表面喷漆的装置 |
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US6562136B1 (en) * | 2000-09-08 | 2003-05-13 | Surmodics, Inc. | Coating apparatus and method |
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CN100998974B (zh) * | 2007-01-05 | 2012-07-04 | 福州大学 | 高压绝缘子表面涂层的喷涂工艺及喷涂装置 |
CN203184149U (zh) * | 2013-04-11 | 2013-09-11 | 浙江凯博压力容器有限公司 | 一种复合气瓶喷涂烘干一体装置 |
CN105170374B (zh) * | 2015-10-14 | 2017-12-08 | 成都市智联环境保护设备有限公司 | 一种能够实现钢瓶底表面喷漆的装置 |
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CN2714163Y (zh) * | 2004-03-29 | 2005-08-03 | 北海能源股份有限公司 | 瓦斯钢瓶的喷涂装置 |
CN202591021U (zh) * | 2012-06-01 | 2012-12-12 | 慈溪三环柴油机有限公司 | 一种柴油机的喷漆辅助装置 |
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WO2017063335A1 (zh) * | 2015-10-14 | 2017-04-20 | 成都市智联环境保护设备有限公司 | 一种能够实现钢瓶底表面喷漆的装置 |
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