A kind of non-sulfide ore mineral floating collecting agent and its preparation method and application
Technical field
The invention belongs to mineral floating collecting agent technical field, be specifically related to a kind of non-sulfide ore mineral floating collecting agent and its preparation method and application.
Background technology
Useful mineral, due to containing active carboxyl functional group, can separate with gangue by aliphatic acid and soap class effectively thereof, are the non-sulfide ore mineral floating collecting agents that a class is excellent.Because higher fatty acids is solid at normal temperatures, be insoluble in water, use inconvenience, therefore the saturated fatty acid of conventional oleic acid, linoleic acid, leukotrienes, ready denier oil acid and liquid, the most frequently used at present in industrial floatation process is oleic acid and modified product thereof and oxidized paraffin wax soap.Chinese patent (publication number is CN102600985A) discloses a kind of method of collecting agent for ilmenite, iron oxide ore flotation being mixed rear resaponifying by oleic acid, oxidized paraffin wax soap and aliphatic acid in proportion; Chinese patent (publication number is CN102921537A) discloses a kind of method of oleic acid flotation limonite; Chinese patent (publication number is CN101712014A) discloses a kind of method using alkaline oleic acid, neutral oleic acid and acid oleic acid segmentation flotation Multicategory-impurity single fluorite ore deposit respectively; Chinese patent (publication number is CN101585016A) discloses one oleic acid and makes collecting agent, with starch, sodium sulphate, hydrochloric acid, calgon as the inhibitor of barite mineral, to the method for low grade fluorite and barite FLOTATION SEPARATION; Chinese patent (publication number is CN103657860A) discloses the method for collecting agent floating and enriching zinc silicate mineral under acid condition of a kind of oxidized paraffin wax soap and dodecyl sodium sulfate interworking; Chinese patent (publication number is CN101648157A and CN101757983A) discloses that a kind of fatty acid mixed flotation with comprising oleic acid is black, the method for scheelite; Chinese patent (publication number is CN102302982A) discloses a kind of beneficiation method reclaiming scheelite from gneiss type ore; Chinese patent (publication number is CN102716811A) discloses a kind of method of cotton oil acid and rape oil acid mixed acid flotation water-soluble weathering phosphorite ore; Chinese patent (publication number is CN102962144A) discloses a kind of method that saponification degree is about the oleic acid flotation bauxite of 50%.
Oleic acid is subject to the welcome of mineral floating producer deeply because collecting ability is strong and the scope of application is wide as collecting agent, but in flotation, also there is obvious shortcoming, namely selective not high, freezing tolerance is poor and dispersiveness is bad etc.; Though and oxidized paraffin wax soap has low price as the substitute of oleic acid, flotation results affects the advantages such as little by slurry temperature, when also existing alone, flotation performance is not as oleic acid, poor selectivity and the shortcoming such as concentrate grade is low.For different deficiency of giving ore deposit character, climate characteristic and oleic acid, oxidized paraffin wax soap class collecting agent, development of new and efficiently collecting agent become one of focus of technique of preparing development.
Add in oleic acid, oxidized paraffin wax soap and use surfactant, improve the micella molecules align of aliphatic acid, not only can improve oleic acid or the dispersiveness of oxidized paraffin wax soap in ore pulp, reduce the consumption of collecting agent, and can flotation selectivity be improved, improve flotation speed, increase the coverage rate of mineral surfaces.Anion surfactant is divided into the large class of carboxylate, sulfuric acid, sulfonate and phosphate ester salt four, there is good decontamination, foaming, dispersion, emulsification and the characteristic such as wetting, anion surfactant is utilized to add enuatrol or oxidized paraffin wax soap collecting agent used in combination at present, performance has had and has promoted by a relatively large margin, patent and report more.But find in industrial practice, this kind of collecting agent is good due to frothing capacity, creates certain negative effect, reduce the selective floation of mineral floating to valuable mineral, be unfavorable for the separation of mineral mineral floating.
In order to search out suitable surfactant formula raw material, the present invention is according to mixed reagent, synergistic thinking, from single raw material to polytype raw material, float test is carried out in mixing, research finds, inside various alcohols, isooctanol has best defoaming effect, and the surfactant derived by isooctanol also has the effect of low foam.In isooctanol molecular formula, introduce the structure of phosphate, the surface tension of product can be improved, reduce the foam of product further, thus be conducive to the flotation of mineral.
Di-phosphorus pentonide documents and materials report is more, Di-phosphorus pentonide is a kind of new nonionic surfactant, comprise phosphoric acid-2-ethylhexyl and 2-ethylhexyl phosphoric acid-2-ethylhexyl two kinds of products, because of its have high, the resistance to hard water of solubility, acidproof, alkaline-resisting, high temperature resistant, emulsifying dispersivity is strong, wetability is good and the advantage such as easily biological-degradable, and be widely used in textile industry, it is mainly used for manufacturing bleeding agent and wetting agent.Have the investigation and application about Di-phosphorus pentonide, the field such as textile industry and rare metal extractant that is only limitted to shows good application prospect, and Di-phosphorus pentonide is gone back at present as the application of collecting agent in mineral floating, and there is not been reported.
Summary of the invention
Selective not high, the defect such as freezing tolerance is poor and dispersiveness is bad is all there is for oleic-acid in prior art and oxidized paraffin wax soap class flotation collector etc., find a kind of efficient surfactant being applicable to using in a variety of contexts, the defect fundamentally making up oleic-acid and oxidized paraffin wax soap class collecting agent is very important.One object of the present invention there are provided a kind of non-sulfide ore mineral floating collecting agent, phosphoric acid-2-ethylhexyl is added or/and after 2-ethylhexyl phosphoric acid-2-ethylhexyl at above-mentioned oleic-acid and oxidized paraffin wax soap class flotation collector, through fully mixing, participate in the micella molecules align of aliphatic acid, extremely be conducive to the dispersion of enuatrol ion in ore pulp, be increased in the coverage rate of mineral surfaces, substantially increase collecting performance, it has well selective and adsorptivity to non-sulfide ore, and it is water-soluble all better with dispersiveness, can use as mineral floating collecting agent.
Another object of the present invention there are provided a kind of preparation method of non-sulfide ore mineral floating collecting agent, and this preparation method's flow process is simple, and operation is easy to control, raw material sources are extensive, with low cost, safety and environmental protection, product recovery rate is higher and be easy to realize suitability for industrialized production.
Another object of the present invention is the application providing non-sulfide ore mineral floating collecting agent, this non-sulfide ore mineral floating collecting agent has water-soluble and good dispersion, strong and the selective good feature to non-sulfide ore collecting ability, is applicable to the flotation collecting of multiple non-sulfide ore mineral.
The present invention adopts following technical scheme for achieving the above object, a kind of non-sulfide ore mineral floating collecting agent, it is characterized in that this non-sulfide ore mineral floating collecting agent contains phosphoric acid-2-ethylhexyl or/and 2-ethylhexyl phosphoric acid-2-ethylhexyl.
Further preferably, described non-sulfide ore mineral floating collecting agent is prepared from by the raw material of following weight percent proportioning:
Phosphoric acid-2-ethylhexyl is or/and 2-ethylhexyl phosphoric acid-2-ethylhexyl 5%-30%;
Enuatrol or oxidized paraffin wax soap 10%-90%;
Surplus is water.
Further preferably, described non-sulfide ore mineral floating collecting agent is prepared from by the raw material of following weight percent proportioning:
Phosphoric acid-2-ethylhexyl is or/and 2-ethylhexyl phosphoric acid-2-ethylhexyl 12%-16%;
Enuatrol or oxidized paraffin wax soap 70%-75%;
Surplus is water.
The preparation method of non-sulfide ore flotation collector of the present invention, it is characterized in that concrete steps are: take raw material according to above-mentioned weight percent proportioning respectively, by the phosphoric acid-2-ethylhexyl taken or/and be heated to 60-80 DEG C and stir 0.5-1.5h obtain non-sulfide ore mineral floating collecting agent after 2-ethylhexyl phosphoric acid-2-ethylhexyl, enuatrol or oxidized paraffin wax soap and water mixing.
Further preferably, the time of described stirring is 1h.
The application of non-sulfide ore mineral floating collecting agent of the present invention, is characterized in that the FLOTATION SEPARATION of this non-sulfide ore mineral floating collecting agent for valuable mineral in bauxite, ilmenite, scheelite, wolframite, Rare Earth Mine, tin ore, fluorite ore or manganese carbonate ore ore.
Further preferably, the application of described non-sulfide ore mineral floating collecting agent, it is characterized in that embody rule step is: carry out entering in grinding process or after ore grinding at ore in the process of flotation and add above-mentioned non-sulfide ore mineral floating collecting agent and size mixing, wherein non-sulfide ore mineral floating collecting agent adds in the ratio of 50-1500g/t ore, then goes out valuable mineral by froth flotation method FLOTATION SEPARATION.
Preferred further, in the ore slurry that ore grinding is formed, granularity≤200 object ore accounts for the 50%-90% of whole ore quality.
Further preferably, the pH of ore slurry is maintained in the process of froth flotation method FLOTATION SEPARATION in the scope of 5-12.
The present invention compared with prior art has the following advantages:
1, non-sulfide ore mineral floating collecting agent materials safety of the present invention is nontoxic, add phosphoric acid-2-ethylhexyl or/and the freezing point of fatty acid hybrid collector obviously can be reduced after 2-ethylhexyl phosphoric acid-2-ethylhexyl, there is the advantage that consumption lacks and under low temperature, collecting ability is strong;
2, non-sulfide ore mineral floating collecting agent difference tradition of the present invention is containing arsenic, containing noxious materials such as benzene, safety and environmental protection, raw material sources are wider, cheap, consumption is less, selective good, the consumption of the adjusting agent such as sulfuric acid, sodium carbonate can be reduced during use, be beneficial to protection of the environment and reduce production cost further;
3, the non-sulfide ore mineral floating collecting agent rate of recovery of the present invention is high, onsite application good stability;
4, non-sulfide ore mineral floating collecting agent of the present invention has good collecting and selective, and the foam volume produced is abundanter, and fragility is good, foam is not clamminess, and under alkalescence, neutrality or solutions of weak acidity, foam carries ore deposit amount, and toughness is suitable, floating operation is easily convenient, very friendly to environment.
5, the non-sulfide ore mineral floating collecting agent scope of application of the present invention is wide, can be applicable to the FLOTATION SEPARATION of valuable mineral in bauxite, ilmenite, scheelite, wolframite, Rare Earth Mine, tin ore, fluorite ore or manganese carbonate ore ore;
6, preparation method's flow process of non-sulfide ore mineral floating collecting agent of the present invention is simple, and operation is easy to control, with low cost and be very suitable for suitability for industrialized production;
7, non-sulfide ore mineral floating collecting agent of the present invention in use has fabulous water-soluble, is conducive to the dissolving of medicament in ore pulp, easy to use.
Accompanying drawing explanation
Fig. 1 is the process chart of mineral floating collecting agent one roughing ilmenite of the present invention;
Fig. 2 is the process chart of mineral floating collecting agent one roughing fluorite of the present invention;
Fig. 3 is the process chart in mineral floating collecting agent Scheelite Flotation ore deposit of the present invention;
Fig. 4 is the process chart of mineral floating collecting agent flotation bauxite of the present invention;
Fig. 5 is the process chart of mineral floating collecting agent flotation manganese carbonate ore magnetic tailing of the present invention.
Detailed description of the invention
Following examples are intended to limit further invention, are not the further restrictions to scope.In embodiment 1-14, unless otherwise specified all numbers and percentage all refer to quality.
Embodiment 1
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following percent mass proportioning: enuatrol 90%, phosphoric acid-2-ethylhexyl 5%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 10.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 60 DEG C after 900kg enuatrol, 50kg phosphoric acid-2-ethylhexyl and 50kg water being mixed and stir 1.5h.
Embodiment 2
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following percent mass proportioning: oxidized paraffin wax soap 70%, phosphoric acid-2-ethylhexyl 12%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 10.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 700kg enuatrol, 120kg phosphoric acid-2-ethylhexyl and 180kg water being mixed and stir 1.5h.
Embodiment 3
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following percent mass proportioning: enuatrol 60%, phosphoric acid-2-ethylhexyl 30%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 9.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 600kg enuatrol, 300kg phosphoric acid-2-ethylhexyl and 100kg water being mixed and stir 1.5h.
Embodiment 4
The non-sulfide ore mineral floating collecting agent of the present embodiment, be made up of the raw material of following percent mass proportioning: oxidized paraffin wax soap 85%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 5%, surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 9.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 65 DEG C after 850kg enuatrol, 50kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 100kg water being mixed and stir 1.5h.
Embodiment 5
The non-sulfide ore mineral floating collecting agent of the present embodiment, be made up of the raw material of following percent mass proportioning: enuatrol 75%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 16%, surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 10.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 750kg enuatrol, 160kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 90kg water being mixed and stir 1.5h.
Embodiment 6
The non-sulfide ore mineral floating collecting agent of the present embodiment, be made up of the raw material of following percent mass proportioning: oxidized paraffin wax soap 55%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 30%, surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 9.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 550kg enuatrol, 300kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 150kg water being mixed and stir 1.5h.
Embodiment 7
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following mass percent: enuatrol 75%, phosphoric acid-2-ethylhexyl 3%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 2%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 9.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 750kg enuatrol, 30kg phosphoric acid-2-ethylhexyl, 20kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 200kg water being mixed and stir 1.5h.
Embodiment 8
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following percent mass proportioning: enuatrol 75%, phosphoric acid-2-ethylhexyl 7%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 8%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 10.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 70 DEG C after 750kg enuatrol, 70kg phosphoric acid-2-ethylhexyl, 80kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 100kg water being mixed and stir 1.5h.
Embodiment 9
The non-sulfide ore mineral floating collecting agent of the present embodiment, is made up of the raw material of following percent mass proportioning: enuatrol 60%, phosphoric acid-2-ethylhexyl 15%, 2-ethylhexyl phosphoric acid-2-ethylhexyl 15%, and surplus is water; The pH value of described non-sulfide ore mineral floating collecting agent is about 9.
The preparation method of the non-sulfide ore mineral floating collecting agent of the present embodiment is: be heated to 80 DEG C after 600kg enuatrol, 150kg phosphoric acid-2-ethylhexyl, 150kg2-ethylhexyl phosphoric acid-2-ethylhexyl and 100kg water being mixed and stir 1.5h.
Embodiment 10
Certain ilmenite raw ore TiO
2grade 21.77%, ore grinding to≤200 order ores account for 60% of whole ore quality, and be placed in flotation cell, sulfuric acid dosage 1800g/t, collector dosage 1500g/t, carry out one roughing operation under the condition that flotation temperature is 30 DEG C, flotation process figure is shown in accompanying drawing 1.The flotation contrast and experiment of the conventional enuatrol collecting agent in the present embodiment and a certain proportion of phosphoric acid-2-ethylhexyl enuatrol hybrid collector of interpolation is in table 1.From table 1, when flotation temperature is 30 DEG C, the mixed mineral flotation collector containing phosphoric acid-2-ethylhexyl is higher than traditional enuatrol 3.84 percentage points to the flotation recovery rate of ilmenite, TiO
2grade improves 1.98 percentage points.
Table 1 collecting agent flotation ilmenite contrast and experiment
Embodiment 11
Certain fluorite ore raw ore CaF
2grade 37.56%, ore grinding to≤200 order ores account for 60% of whole ore quality, are placed in flotation cell, sodium carbonate amount 1400g/t, waterglass consumption 400g/t, collector dosage 500g/t, carry out one roughing operation under the condition that flotation temperature is 30 DEG C, flotation process figure is shown in accompanying drawing 2.Conventional enuatrol collecting agent in the present embodiment and adding the flotation contrast and experiment of a certain proportion of 2-ethylhexyl phosphoric acid-2-ethylhexyl enuatrol hybrid collector in table 2.From table 2, when flotation temperature is 30 DEG C, the mixed mineral flotation collector containing 2-ethylhexyl phosphoric acid-2-ethylhexyl is higher 2.80 percentage points than the enuatrol not adding 2-ethylhexyl phosphoric acid-2-ethylhexyl to the flotation recovery rate of fluorite, CaF
2grade improves 1.64 percentage points.
Table 2 collecting agent flotation fluorite contrast and experiment
Embodiment 12
Certain scheelite raw ore tungsten grade WO30.42%, grinde ore to≤200 order ores account for 80% of whole ore quality, first desulfurization flotation is carried out, desulfurization flotation adds 40g butyl xanthate, 10g butylamine black powder, 36g foaming agent No. 2 oil by per ton to ore deposit, then by per tonly adding 3000g sodium carbonate to ore deposit, 2500g waterglass, 500g collecting agent carry out white tungsten and roughly select operation, scan and add 100g collecting agent by per ton to ore deposit, primary cleaning adds 500g waterglass by per ton to ore deposit, recleaning adds 300g waterglass by per ton to ore deposit, and flotation process figure is shown in accompanying drawing 3.Oxidized paraffin wax soap 731 in the present embodiment and adding the flotation contrast and experiment of oxidized paraffin wax soap hybrid collector of a certain proportion of phosphoric acid-2-ethylhexyl and 2-ethylhexyl phosphoric acid-2-ethylhexyl in table 3.From table 3, when flotation temperature is 30 DEG C, the hybrid collector containing phosphoric acid-2-ethylhexyl and 2-ethylhexyl phosphoric acid-2-ethylhexyl is higher than traditional oxidized paraffin wax soap 731 3.99 percentage points to the flotation recovery rate of scheelite, WO
3grade improves 0.84 percentage point.
Table 3 collecting agent Scheelite Flotation ore deposit contrast and experiment
Embodiment 13
Certain bauxite is containing Al2O365.02%, SiO210.13%, ore grinding to≤200 order ores account for 80% of whole ore quality, be placed in flotation cell, at sodium carbonate amount 4000g/t, calgon consumption 60g/t, under enuatrol and phosphoric acid-2-ethylhexyl and the combination of 2-ethylhexyl phosphoric acid-2-ethylhexyl and enuatrol and benzyl hydroximic acid sodium combined capturing and collecting agent consumption 1000g/t condition, one roughing operation is carried out to bauxite, obtain aluminium rough concentrate, flotation process figure is shown in accompanying drawing 4, and flotation results is in table 4.From table 4, compared with enuatrol combinationally uses with benzyl hydroximic acid sodium, to Al after bauxite one roughing when enuatrol and phosphoric acid-2-ethylhexyl and 2-ethylhexyl phosphoric acid-2-ethylhexyl combinationally use
2o
3the rate of recovery improve 3.50 percentage points, alumina silica ratio improve 0.92.
Table 4 collecting agent flotation bauxite contrast and experiment
Embodiment 14
Certain manganese carbonate ore magnetic tailing manganese grade 7.32%, ore grinding to≤200 order ores account for 80% of whole ore quality, roughly select and add 3000g sodium carbonate, 2500g waterglass, 1000g collecting agent by per ton to ore deposit, scan and add 500g waterglass, 200g collecting agent by per ton to ore deposit, primary cleaning adds 500g waterglass by per ton to ore deposit, recleaning adds 300g waterglass by per ton to ore deposit, and flotation process figure is shown in accompanying drawing 5, and flotation contrast and experiment is in table 5.From table 5, when flotation temperature is 30 DEG C, the mixed mineral flotation collector containing 2-ethylhexyl phosphoric acid-2-ethylhexyl improves 3.08 percentage points to the flotation recovery rate of manganese carbonate ore than enuatrol, and concentrate manganese grade improves 2.63 percentage points.
The flotation contrast and experiment of table 5 manganese carbonate ore magnetic tailing
Embodiment above describes general principle of the present invention, principal character and advantage; the technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; under the scope not departing from the principle of the invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the scope of protection of the invention.