CN105158012A - Automatic sampling system for grain depot - Google Patents
Automatic sampling system for grain depot Download PDFInfo
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- CN105158012A CN105158012A CN201510641908.5A CN201510641908A CN105158012A CN 105158012 A CN105158012 A CN 105158012A CN 201510641908 A CN201510641908 A CN 201510641908A CN 105158012 A CN105158012 A CN 105158012A
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Abstract
The invention discloses an automatic sampling system for a grain depot. The automatic sampling system comprises an automatic sampler, a sampling camera, a terminal and a PLC control host system. The sampling camera is used for recording and transmitting video signals of vehicles in a sampling working zone. The terminal is in communication with the sampling camera and used for receiving the video signals, manually determining a sampling area and transmitting instructions controlling the automatic sampler to conduct specific sampling action in the sampling area. The PLC control host system is in communication with the sampling camera and the terminal and used for receiving the instructions and controlling the automatic sampler to conduct sampling. Intelligent operation or remote operation of the automatic sampler can be achieved according to different models or sizes of the vehicles, and workers can observe the on-site sampling conditions in the whole process and intervene in the sampling process at any time; serial number lists representing attributes are pasted on detection samples, the whole detection process is monitored by an indoor camera, and therefore absolute safety and intelligence are guaranteed.
Description
Technical field
The present invention relates to grain sampler sample and automatically perform sample functional area, particularly a kind of grain depot automatic sampling system.
Background technology
China is grain-production and consumption big country, Ye Shi grain reserves big country, grain is as the grand strategy resource and the specialty goods that concern national economy, ensure that its sufficient supplies and quality safety are related to the development of social stability and national economy, China has all set up corresponding grain reserve system for a long time for this reason.In the management work of grain reserve system at different levels, the sample of grain depot and quality inspection are the important steps ensureing food security.Before this, the sample of grain depot and quality inspection, by manually completing, namely adopt the method etc. of manual numbering paper register, artificial sample presentation quality inspection, but there is the problems such as artificial participation amount is large, inefficiency, shortage supervision.A few days ago, automatic sampling machine a kind ofly gets by inserting the equipment that mode that grain piles each layer grain samples selective examination grain heap grain quality, and progressively adopt electrical control in practical application, automaticity progressively improves, and has convenience greatly.But the grain storage space of transportation vehicle may because there is the difference of height size in the model of vehicle, size, and sampling rod possibly cannot complete the sampling work of grain being piled to each layer grain in the process risen or decline.
Therefore, need badly at present and a kind ofly can carry out intelligent sample according to the difference of the model of vehicle, size, Intellectualized monitoring, control the grain depot automatic sampling system of sample whole process.
Summary of the invention
An object of the present invention is to solve at least the problems referred to above and/or defect, and the advantage will illustrated at least is below provided.
A further object of the invention is to provide a kind of grain depot automatic sampling system, it can according to the difference of the model of vehicle, size, realize automatic sampling machine intelligent operation or operated from a distance, staff's whole process observes on-the-spot sample situation, get involved sample process at any time, detect sample and paste the sequence number list representing attribute, the omnidistance live pick up machine monitoring of testing process, to ensure absolute safety and intellectuality.
In order to realize, according to these objects of the present invention and other advantage, providing a kind of grain depot automatic sampling system, comprise automatic sampling machine, also comprise:
Sample video camera, the vision signal of the vehicle in its recording and sending sample operation area;
Terminal, it is connected with the communication of described sample video camera, and described terminal receives described vision signal, manually determines sample region, sends and controls the instruction that described automatic sampling machine carries out specifying sample action in described sample region,
PLC main control system system, it is connected with described sample video camera and described terminal called, and instruction described in described PLC main control system system acceptance, controls described automatic sampling machine and carry out sample work.
Preferably, described grain depot automatic sampling system, described PLC main control system system is primarily of PLC main frame, circuit control unit, communication module composition;
Described PLC main frame controls described circuit control unit by described communication module and described sample camera, described terminal carry out exchanges data.
Preferably, described grain depot automatic sampling system, described PLC main control system system storage has pre-defined rule, and to limit the random sample action of vehicle in appointed area of multiple different size, described PLC main control system Operation system setting is:
Vision signal described in described PLC main control system system acceptance, automatically identify the specification of vehicle, when vehicle falls into as storing specification limit, described PLC main control system system, according to described pre-defined rule, controls described automatic sampling machine and carries out automatic sampling work.
Preferably, described grain depot automatic sampling system, also comprise: display device and broadcaster, be connected with described PLC main control system system communication respectively, queueing message and the grain sampling assay of sample vehicle are treated in described display device display, and described broadcaster sends the voice prompt that guided vehicle entered/left described sample operation area.
Preferably, described grain depot automatic sampling system, also comprises:
RFID trigger equipment, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits certain limit and forms described sample operation area; Described long-range rfid interrogator, it is arranged on described automatic sampling machine, can identify the vehicle-mounted RFID label tag of the vehicle in described sample operation area, generates the sequence number representing the attribute information of vehicle;
Indoor printer, it is arranged in control laboratory, is connected with described long-range rfid interrogator communication, for printing the sequence number list of the attribute information representing vehicle;
Point sampling device, it is arranged in control laboratory, and for the sample sample of vehicle is instantly divided into two parts, a part is delivered to reviewer and tested, and another part envelope also pastes described sequence number list;
Indoor camera, it is arranged in control laboratory, divides the vision signal of sample, envelope for recording sample sample, and is sent to described PLC main control system system and described terminal;
Background server, the assay of the sample that sequence number is corresponding described in reviewer's typing is to described background server, by described broadcaster, described background server notifies that the vehicle be up to the standards enters next link; The vehicle of notice disqualified upon inspection sails out of.
Preferably, described grain depot automatic sampling system, described terminal is mobile phone or computer.
Preferably, described grain depot automatic sampling system, described long-range rfid interrogator is connected with described PLC main control system system communication, when the vehicle-mounted RFID label tag of described long-range rfid interrogator identification vehicle, sample video camera described in described PLC main control system Systematical control and described automatic sampling machine start.
Preferably, described grain depot automatic sampling system, described vehicle-mounted RFID label tag stores the attribute information of vehicle, it at least comprises ID (identity number) card information and face information, the license board information of vehicle, the specification of vehicle, the warehouse-in numbering of vehicle, the grain sampling assay entering library information and go out library information, vehicle of vehicle of the driver of vehicle, wherein, the specification of described vehicle at least comprises the size of vehicle, brand and model.
The present invention at least comprises following beneficial effect:
The first, the present invention is based on automatic sampling machine, the vision signal that terminal sends according to sample video camera, manually determine best sample region, by PLC main control system Systematical control automatic sampling machine grain heap in move left and right, lower insert and rise, complete the comprehensive sampling work to each layer grain, the problem such as the sampling avoiding vehicle to cause because of the different automatic sampling machines of model, size is lack of standardization, not representative, extend the serviceable life of automatic sampling machine, extend the function of automatic sampling machine, more intelligent, robotization;
The second, PLC main control system system is intelligentized core, and PLC main frame, circuit control unit, communication module achieve the integrated of grain depot automatic sampling and intellectuality with the exchanges data of sample camera, terminal, is convenient to remote supervisory, control and operation; The circuit control unit vehicle stored for plurality of specifications carries out the pre-defined rule of sample, namely for the vehicle of Multiple Type, size, automatic sampling machine has set sample region and sample action, both ensure that all-around intelligent sampling work, additionally reduce the participation of manpower, alleviate the intensity of manual work;
Three, RFID trigger equipment can limit a sample operation area, and identify the vehicle-mounted RFID label tag of the vehicle in this region, guarantee that vehicle is in grain depot and weighs omnidistance sample link, the information of avoiding is checked difficulty, is easily occurred the problem of maloperation, realize data automatic flow, Real-Time Sharing and paperless management, be convenient to remote supervisory; Terminal comprises mobile phone A PP client and computer daemon software program, and staff realizes the control up and down of automatic sampling machine by mobile phone terminal or PC end, to detect and to determine best sample region, convenient, intelligent, increases work efficiency;
4th, indoor checkout procedure, by identifying vehicle-mounted RFID label tag and reading attributes information, generate the sequence number of provided with bar code, sample is divided into two parts, part inspection, another part envelope, prevent maloperation from causing sample to lose or confusion, the sequence number list that stickup cannot manually be read, avoid people for distorting or changing, omnidistance live pick up machine monitoring, digital intellectualization means effectively avoid cheating, the vehicle be up to the standards enters link of weighing, the vehicle of disqualified upon inspection sails out of, improve efficiency, reduce personnel depaly and operating cost, the robotization supervision degree developed skill,
During the vehicle-mounted RFID label tag of five, long-range rfid interrogator identification vehicle, sample video camera and automatic sampling machine are opened, and be in closed condition, carry out complete monitoring during work when work without sample, without saving operating cost when working; The multiple attribute information of rfid card store car, mechanical check real-time follow-up vehicle to the progress of each link in outbound process at warehouse-in, provide comprehensive information, make whole flow process without any confusion, shorten the time of checking, decrease manapower allocation, cost-saving; The specification of vehicle at least comprises size, the brand of vehicle, is convenient to circuit control unit and stores pre-defined rule according to vehicle specification; Display device and broadcaster are shown information of vehicles and are guided, and improve efficiency, improve Information Visibility degree.
Part is embodied by explanation below by other advantage of the present invention, target and feature, part also will by research and practice of the present invention by those skilled in the art is understood.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of grain depot automatic sampling system of the present invention;
Fig. 2 is the structural representation of grain depot automatic sampling system of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail, can implement according to this with reference to instructions word to make those skilled in the art.
As shown in Fig. 1 ~ 2, the invention provides a kind of grain depot automatic sampling system, comprise automatic sampling machine 4, also comprise:
Sample video camera 1, the vision signal of the vehicle in its recording and sending sample operation area 7;
Terminal 2, it is connected with the communication of described sample video camera 1, and described terminal 2 receives described vision signal, manually determines sample region, sends and controls the instruction that described automatic sampling machine 4 carries out specifying sample action in described sample region,
PLC main control system system 3, it is connected with described sample video camera 1 and described terminal 2 communication, and described PLC main control system system 3 receives described instruction, controls described automatic sampling machine 4 and carries out sample work.
In technique scheme, based on automatic sampling machine 4, the vision signal that terminal 2 sends according to sample video camera 1, artificial selection also determines best sample region, by PLC main control system system 3 control automatic sampling machine 4 grain heap in move left and right, lower insert and rise, complete the comprehensive sampling work to each layer grain, the problem such as the sampling avoiding vehicle to cause because of the different automatic sampling machines 4 of model, size is lack of standardization, not representative, extend the serviceable life of automatic sampling machine 4, extend the function of automatic sampling machine 4, more intelligent, robotization.
In another kind of technical scheme, described grain depot automatic sampling system, described PLC main control system system 3 is primarily of PLC main frame, circuit control unit, communication module composition;
Described PLC main frame controls described circuit control unit by described communication module and described sample camera, described terminal 2 carry out exchanges data.PLC main control system system 3 is intelligentized cores, and PLC main frame, circuit control unit, communication module achieve the integrated of grain depot automatic sampling and intellectuality with the exchanges data of sample camera, terminal 2, are convenient to remote supervisory, control and operation.
In another kind of technical scheme, described grain depot automatic sampling system, described PLC main control system system 3 stores pre-defined rule, and to limit the random sample action of vehicle in appointed area of multiple different size, described PLC main control system system 3 is set to:
Described PLC main control system system 3 receives described vision signal, and automatically identify the specification of vehicle, when vehicle falls into as storing specification limit, described PLC main control system system 3, according to described pre-defined rule, controls described automatic sampling machine 4 and carries out automatic sampling work.The circuit control unit vehicle stored for plurality of specifications carries out the pre-defined rule of sample, namely for the vehicle of Multiple Type, size, automatic sampling machine 4 has set sample region and sample action, both ensure that all-around intelligent sampling work, additionally reduce the participation of manpower, alleviate the intensity of manual work.
In another kind of technical scheme, described grain depot automatic sampling system, also comprise: display device and broadcaster, be connected with the communication of described PLC main control system system 3 respectively, queueing message and the grain sampling assay of sample vehicle are treated in described display device display, and described broadcaster sends the voice prompt that guided vehicle entered/left described sample operation area 7.Display device and broadcaster are shown information of vehicles and are guided, and improve efficiency, improve Information Visibility degree.
In another kind of technical scheme, described grain depot automatic sampling system, also comprises:
RFID trigger equipment 5, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits certain limit and forms described sample operation area 7; Described long-range rfid interrogator, it is arranged on described automatic sampling machine 4, can identify the vehicle-mounted RFID label tag 6 of the vehicle in described sample operation area 7, generates the sequence number representing the attribute information of vehicle;
Point sampling device, it is arranged in control laboratory, and for the sample sample of vehicle is instantly divided into two parts, a part is delivered to reviewer and tested, and another part envelope also pastes described sequence number list;
Indoor camera, it is arranged in control laboratory, divides the vision signal of sample, envelope for recording sample sample, and is sent to described PLC main control system system 3 and described terminal 2;
Background server, the assay of the sample that sequence number is corresponding described in reviewer's typing is to described background server, by described broadcaster, described background server notifies that the vehicle be up to the standards enters next link; The vehicle of notice disqualified upon inspection sails out of.
In technique scheme, RFID trigger equipment 5 can limit a sample operation area 7, and identify the vehicle-mounted RFID label tag 6 of the vehicle in this region, guarantee that vehicle is in grain depot and weighs omnidistance sample link, the information of avoiding is checked difficulty, is easily occurred the problem of maloperation, realize data automatic flow, Real-Time Sharing and paperless management, be convenient to remote supervisory.Indoor checkout procedure, by identifying vehicle-mounted RFID label tag 6 and reading attributes information, generate the sequence number of provided with bar code, sample is divided into two parts, part inspection, another part envelope, prevent maloperation from causing sample to lose or confusion, the sequence number list that stickup cannot manually be read, avoid people for distorting or changing, omnidistance live pick up machine monitoring, digital intellectualization means effectively avoid cheating, the vehicle be up to the standards enters link of weighing, the vehicle of disqualified upon inspection sails out of, improve efficiency, reduce personnel depaly and operating cost, the robotization supervision degree developed skill.
In another kind of technical scheme, described grain depot automatic sampling system, described terminal 2 is mobile phone or computer.Staff realizes the control up and down of automatic sampling machine 4 by mobile phone terminal or PC end, to detect and to determine best sample region, convenient, intelligent, increases work efficiency.
In another kind of technical scheme, described grain depot automatic sampling system, described long-range rfid interrogator is connected with the communication of described PLC main control system system 3, when the vehicle-mounted RFID label tag 6 of described long-range rfid interrogator identification vehicle, described PLC main control system system 3 controls described sample video camera 1 and described automatic sampling machine 4 starts.During the vehicle-mounted RFID label tag 6 of long-range rfid interrogator identification vehicle, sample video camera 1 and automatic sampling machine 4 are opened, and are in closed condition when working without sample, carry out complete monitoring during work, save operating cost without during work.
In another kind of technical scheme, described grain depot automatic sampling system, described vehicle-mounted RFID label tag 6 stores the attribute information of vehicle, it at least comprises ID (identity number) card information and face information, the license board information of vehicle, the specification of vehicle, the warehouse-in numbering of vehicle, the grain sampling assay entering library information and go out library information, vehicle of vehicle of the driver of vehicle, wherein, the specification of described vehicle at least comprises the size of vehicle, brand and model.Be convenient to circuit control unit and store pre-defined rule according to vehicle specification.
The grain depot automatic sampling system and device (being arranged on Wuchang state-owned grain depot) researched and developed for my company, RFID trigger equipment 5 is primarily of long-range rfid interrogator, and trigger switch forms.Automatic sampling machine 4 is sample VS .NET Prerequisites voluntarily, and grain depot has all been equipped with this equipment, on-site manual operation can carry out sample.PLC main control system system 3 is primarily of PLC main frame, circuit control unit, communication module composition; PLC host computer control circuit control unit also carries out exchanges data by communication module and central server daemon software, thus realize remote handle operation and procedure auto-control operating function, the complete technical requirement that can meet grain depot foodstuffs sample business, provide sample camera signals to teleworker in addition, on-the-spot sample situation can be observed at any time.Sample camera is opened with sample skewering machine, is in closed condition when working without sample.
Job description: vehicle gets a rfid card and automatic acquisition transportation people I.D. in gatekeeper, vehicle license plate, get rid of information instruction according to LED screen after face information to start to carry out sample, vehicle slowly sails sample operation area 7 into, vehicle-mounted RFID label tag 6 is arriving the RFID remote read-write device namely triggered after in region on sample skewering machine top, sample skewering machine and PLC control system start and carry out alternately with daemon software program, the vision signal that daemon software provides according to sample video camera 1, after measuring sample region, issue sample program to PLC control system and start automatic sampling work, whole sample process can operate by prosthetic, but manually can get involved sample process at any time, to ensure absolute safety.
Although embodiment of the present invention are open as above, but it is not restricted to listed in instructions and embodiment utilization, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend described.
Claims (8)
1. a grain depot automatic sampling system, comprises automatic sampling machine, it is characterized in that, also comprises:
Sample video camera, the vision signal of the vehicle in its recording and sending sample operation area;
Terminal, it is connected with the communication of described sample video camera, and described terminal receives described vision signal, manually determines sample region, sends and controls the instruction that described automatic sampling machine carries out specifying sample action in described sample region,
PLC main control system system, it is connected with described sample video camera and described terminal called, and instruction described in described PLC main control system system acceptance, controls described automatic sampling machine and carry out sample work.
2. grain depot automatic sampling system as claimed in claim 1, is characterized in that, described PLC main control system system is primarily of PLC main frame, circuit control unit, communication module composition;
Described PLC main frame controls described circuit control unit by described communication module and described sample camera, described terminal carry out exchanges data.
3. grain depot automatic sampling system as claimed in claim 2, it is characterized in that, described PLC main control system system storage has pre-defined rule, and to limit the random sample action of vehicle in appointed area of multiple different size, described PLC main control system Operation system setting is:
Vision signal described in described PLC main control system system acceptance, automatically identify the specification of vehicle, when vehicle falls into as storing specification limit, described PLC main control system system, according to described pre-defined rule, controls described automatic sampling machine and carries out automatic sampling work.
4. grain depot automatic sampling system as claimed in claim 3, it is characterized in that, also comprise: display device and broadcaster, be connected with described PLC main control system system communication respectively, queueing message and the grain sampling assay of sample vehicle are treated in described display device display, and described broadcaster sends the voice prompt that guided vehicle entered/left described sample operation area.
5. grain depot automatic sampling system as claimed in claim 4, is characterized in that, also comprise:
RFID trigger equipment, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits certain limit and forms described sample operation area; Described long-range rfid interrogator, it is arranged on described automatic sampling machine, can identify the vehicle-mounted RFID label tag of the vehicle in described sample operation area, generates the sequence number representing the attribute information of vehicle;
Indoor printer, it is arranged in control laboratory, is connected with described long-range rfid interrogator communication, for printing the sequence number list of the attribute information representing vehicle;
Point sampling device, it is arranged in control laboratory, and for the sample sample of vehicle is instantly divided into two parts, a part is delivered to reviewer and tested, and another part envelope also pastes described sequence number list;
Indoor camera, it is arranged in control laboratory, divides the vision signal of sample, envelope for recording sample sample, and is sent to described PLC main control system system and described terminal;
Background server, the assay of the sample that sequence number is corresponding described in reviewer's typing is to described background server, by described broadcaster, described background server notifies that the vehicle be up to the standards enters next link; The vehicle of notice disqualified upon inspection sails out of.
6. grain depot automatic sampling system as claimed in claim 5, it is characterized in that, described terminal is mobile phone or computer.
7. grain depot automatic sampling system as claimed in claim 6, it is characterized in that, described long-range rfid interrogator is connected with described PLC main control system system communication, when the vehicle-mounted RFID label tag of described long-range rfid interrogator identification vehicle, sample video camera described in described PLC main control system Systematical control and described automatic sampling machine start.
8. grain depot automatic sampling system as claimed in claim 7, it is characterized in that, described vehicle-mounted RFID label tag stores the attribute information of vehicle, it at least comprises ID (identity number) card information and face information, the license board information of vehicle, the specification of vehicle, the warehouse-in numbering of vehicle, the grain sampling assay entering library information and go out library information, vehicle of vehicle of the driver of vehicle, wherein, the specification of described vehicle at least comprises the size of vehicle, brand and model.
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CN106918468A (en) * | 2015-12-28 | 2017-07-04 | 航天信息股份有限公司 | Harbour sample system and method |
CN106969943A (en) * | 2017-04-26 | 2017-07-21 | 河南鑫道科技有限公司 | Unattended full-automatic sampling sharp-pointed tube |
CN107764952A (en) * | 2017-10-12 | 2018-03-06 | 耿新宇 | Grain automatically samples chemical examination detecting system |
CN107831727A (en) * | 2017-12-04 | 2018-03-23 | 山东浪潮通软信息科技有限公司 | A kind of method, terminal and the system that control sample skewering machine to carry out sample |
CN110321105A (en) * | 2019-07-09 | 2019-10-11 | 河南工业大学 | A kind of chamber storehouse grain face sample point generates instrument at random |
CN111766602A (en) * | 2020-06-10 | 2020-10-13 | 北京赛佰特科技有限公司 | Intelligent sampling machine system for grain sampling |
CN112462808A (en) * | 2020-11-30 | 2021-03-09 | 浙江大学台州研究院 | Automatic identification and control sampling machine system |
CN113720631A (en) * | 2021-09-15 | 2021-11-30 | 河南工业大学 | Sampling machine and control method and control system thereof |
CN114955027A (en) * | 2022-05-20 | 2022-08-30 | 中储粮成都储藏研究院有限公司 | Grain skewing and packaging system and grain weighing warehousing recovery system |
CN115290386A (en) * | 2022-08-02 | 2022-11-04 | 杭州粮泰智能科技有限公司 | Sampling identification processing method, device, equipment and storage medium |
CN115684510A (en) * | 2023-01-04 | 2023-02-03 | 中储粮成都储藏研究院有限公司 | Grain intelligent sampling inspection method |
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CN106918468A (en) * | 2015-12-28 | 2017-07-04 | 航天信息股份有限公司 | Harbour sample system and method |
CN106969943A (en) * | 2017-04-26 | 2017-07-21 | 河南鑫道科技有限公司 | Unattended full-automatic sampling sharp-pointed tube |
CN107764952A (en) * | 2017-10-12 | 2018-03-06 | 耿新宇 | Grain automatically samples chemical examination detecting system |
CN107831727A (en) * | 2017-12-04 | 2018-03-23 | 山东浪潮通软信息科技有限公司 | A kind of method, terminal and the system that control sample skewering machine to carry out sample |
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CN110321105A (en) * | 2019-07-09 | 2019-10-11 | 河南工业大学 | A kind of chamber storehouse grain face sample point generates instrument at random |
CN111766602A (en) * | 2020-06-10 | 2020-10-13 | 北京赛佰特科技有限公司 | Intelligent sampling machine system for grain sampling |
CN112462808A (en) * | 2020-11-30 | 2021-03-09 | 浙江大学台州研究院 | Automatic identification and control sampling machine system |
CN112462808B (en) * | 2020-11-30 | 2022-09-20 | 浙江大学台州研究院 | Automatic identification and control sampling machine system |
CN113720631A (en) * | 2021-09-15 | 2021-11-30 | 河南工业大学 | Sampling machine and control method and control system thereof |
CN114955027A (en) * | 2022-05-20 | 2022-08-30 | 中储粮成都储藏研究院有限公司 | Grain skewing and packaging system and grain weighing warehousing recovery system |
CN115290386A (en) * | 2022-08-02 | 2022-11-04 | 杭州粮泰智能科技有限公司 | Sampling identification processing method, device, equipment and storage medium |
CN115684510A (en) * | 2023-01-04 | 2023-02-03 | 中储粮成都储藏研究院有限公司 | Grain intelligent sampling inspection method |
CN115684510B (en) * | 2023-01-04 | 2023-04-07 | 中储粮成都储藏研究院有限公司 | Grain intelligent sampling inspection method |
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