CN105157921A - Apparatus for detecting and debugging damping adjustment electromagnetic component of damper - Google Patents
Apparatus for detecting and debugging damping adjustment electromagnetic component of damper Download PDFInfo
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- CN105157921A CN105157921A CN201510645840.8A CN201510645840A CN105157921A CN 105157921 A CN105157921 A CN 105157921A CN 201510645840 A CN201510645840 A CN 201510645840A CN 105157921 A CN105157921 A CN 105157921A
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- debugging
- electromagnetic component
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- hydraulic station
- vibroshock
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Abstract
The invention discloses an apparatus for detecting and debugging a damping adjustment electromagnetic component of a damper. The apparatus comprising a framework is characterized in that the framework includes a clamping mechanism for fixing an electromagnetic component and a damper process cylinder; and a transmission mechanism in transmission cooperation with the clamping mechanism is arranged on the rack. In addition, the apparatus also consists of a data processing mechanism and a hydraulic station; the data processing mechanism contains an industrial control computer, an instrument, and a display device, wherein the industrial control computer, the instrument, and the display device are in linked cooperation mode by switching buttons; and the industrial control computer includes an industrial control power supply. The hydraulic station, the industrial control power supply, and the electromagnetic component are connected. With the apparatus for detecting and debugging, phenomena that the damper is mounted and dismounted repeatedly due to poor performance parameters to cause pollution and thus the damping adjusting system is blocked and assembling is carried out repeatedly due to the adjusting part clamping fault can be prevented; the individual labor intensity is reduced and the production cost is lowered; and the consistency requirement of the performance parameters of the damper is met.
Description
Technical field
The invention belongs to detection, debugging apparatus technical field, especially a kind of pick-up unit controlling the regulating parameter of damping force of vibration damper by detecting debugging vibroshock damping adjustment electromagnetic component in advance.
Background technology
At present, what be different from traditional shock absorber is that shock absorber body is provided with hydraulic damping governor motion, this hydraulic electromagnetic governor motion is divided into external and built-in, by the parameter regulating electromagnetic component parameter to come segmentation or stepless changing vibroshock compression recovery damping force, usual vibroshock in process of production, after completing from Theoretical Design, parts assembling shock absorber body will be made, by showing the multinomial experiments such as merit to the parameter of shock absorber body assembly, weigh vibration damper assembly parameter and damping electromagnetic adjustment member to the effect of damping force parameter adjustment, when in production assembling process due to bad generations of electromagnetic damping adjustment member sealing leak maybe when adjustment is inaccurate do not reach parameter request time, will remove from shock absorber body and ressemble adjustment and then assemble, so just there will be the phenomenon of a vibroshock dismounting a lot of times, cause cost up, add the labour intensity of workman, and the pollution caused due to being dismounted for multiple times causes the blocking of damping adjustment System or adjusts the fault and repeatedly assembling again of carrying out blocked at position, only accomplish that accurate assembly adjustment just can make air spring vibration damper with adjustable damping accomplish better to adjust the riding comfort of automobile to reach gratifying state, the manipulation stability of automobile just can be made to reach optimum condition, if adjust the improper manipulation stability that may have a strong impact on automobile.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides and a kind ofly can electromagnetic component be regulated to detect and debug to the damping of each kind vibroshock simultaneously, make damping regulate electromagnetic component just can affect vibroshock in Automobile operation stability and comfortableness performance parameter in development and carry out accurate adjustment, and detect by of the present invention the production run control that debugging solves damping adjustment electromagnetic component.
To achieve these goals, the technical solution used in the present invention is: a kind of being used for is detected, the damping of debugging vibroshock regulates the device of electromagnetic component, comprise framework, it is characterized in that: described framework comprises the clamping device of Motionless electromagnetic parts and vibroshock process drum, framework is provided with the gear train forming transmission with clamping device and coordinate, describedly also comprise DPA data processing activity, Hydraulic Station, DPA data processing activity comprises industrial computer, instrument, display, industrial computer, instrument, display is linked by shift knob, described industrial computer comprises industry control power supply, Hydraulic Station, industry control power supply and electromagnetic component UNICOM.
In said structure, this device is provided with detection experiment system, needing to test, the parts of adjustment and measurement utilize clamping device to load system architecture start up system and run, utilize the plug-in of this system automatically to carry out detection experiment to parts and automatically draw various parameterized graphics and in real time various/history report, the function such as generation, printing, off-line warning, trend, operation note are checked.Enrich man-machine interface attractive in appearance, flexible and convenient operation; Integrated real-time monitoring environment, complete HMI monitoring function: process flow diagram supervision, warning, logout, trend are browsed, operation note, safety management, data base querying/list/printing etc., and support multihead display.Abundant static graphics/dynamic change, solid object, picture library, graphics template, layer, background template, support curve, rod figure, the multiple display modes such as numeral, through regulating the detection of electromagnetic component and debugging to improve adjustment accuracy and the consistance of vibroshock to vibroshock damping, avoid sealing position due to leaking outside of causing of assembling reason, it also avoid due to assembling or part reason cause in leak, and can not to what caused by element precision or assembling and dysplasia the problem of damping force accurate adjustment or the defect that at all can not adjust be detected and be debugged, avoid the trouble that vibroshock is unnecessary in assembling process, improve the Performance and quality of vibroshock.
As the further setting of the present invention, described clamping device comprises static clip gripping member and dynamic clamp part, and dynamic clamp part comprises external dynamic process retainer, built-in dynamic technique retainer, and dynamic clamp part and gear train are formed and link.
In said structure, static clip gripping member comprises the static holding frame of the series of products such as benz, Audi, Land Rover, BMW, masses; Contain the series of products such as benz, Audi, Land Rover, BMW, masses, this device can carry out measuring and adjustation to the electromagnetic component of various structures simultaneously, not only increases work efficiency, cost-saving, and applied range.
As the further setting of the present invention, also comprise Electromechanical Control case, Hydraulic Station is connected with Electromechanical Control case, described Hydraulic Station is provided with hydraulic pump, motor, pressure transducer, temperature sensor, surplus valve, operation valve, industrial computer is communicated with Electromechanical Control case, pressure transducer, temperature sensor, solenoid valve is connected with industry control power supply and Hydraulic Station, and flowmeter is separately positioned on input end and the output terminal of solenoid valve, and pressure transducer is arranged in gear train.
In said structure, Hydraulic Station provides the pressure needed for detection, the output pressure of Hydraulic Station is adjustable, electromagnetic component can be divided into sectional type to have level to regulate and step-less adjustment, detect under different force value, the amplitude that electromagnetic component pumps and speed, more can accurately adjust by organizing experiment more, improves the damping force precision of vibroshock.
As the further setting of the present invention, described gear train comprises motor, electrohydraudic servomechanism, and electrohydraudic servomechanism is connected with the guiding mechanism be arranged in frame, and this guiding mechanism comprises lower end dynamic hydraulic clamping device.
In said structure, when gear train acts on detection of dynamic, improve the regulation and control sensitivity of electromagnetic component, make vibroshock accomplish the ride quality of the adjustment automobile changed, also the operational stability of automobile can be reached optimum condition.
As the further setting of the present invention, also comprise air spring fatigue test mechanism, this air spring fatigue experiment mechanism comprises charting component, alarm assemblies, memory component, and charting component, alarm assemblies, memory component are formed and be linked.
In said structure, various graphic parameter draws and in real time various/history report, generation, printing, off-line warning, trend, operation note to be checked etc. and function automatically completed the functions such as the test under various state.
Adopt such scheme, avoid fault that pollution that vibroshock causes in being dismounted for multiple times causes the blocking of damping adjustment System and adjustment position to be blocked and repeatedly assemble again, reducing labour intensity and the production cost of individual.
Below in conjunction with accompanying drawing, the invention will be further described.
Accompanying drawing explanation
Accompanying drawing 1 is specific embodiment of the invention schematic appearance;
Accompanying drawing 2 is specific embodiment of the invention structure vertical view;
Accompanying drawing 3 is specific embodiment of the invention structure front elevation.
Embodiment
Below by embodiment, the present invention is specifically described; only be used to further illustrate the present invention; can not be interpreted as limiting the scope of the present invention, the technician in this field can make some nonessential improvement and adjustment according to the content of foregoing invention to the present invention.
Specific embodiments of the invention as Figure 1-3, a kind of device regulating electromagnetic component for detecting, debugging hydraulic damping, comprise framework 1, described framework 1 comprises the clamping device 11 of Motionless electromagnetic parts, framework 1 is provided with the gear train 12 forming transmission with clamping device 11 and coordinate, and describedly also comprises DPA data processing activity 2, Hydraulic Station 3, and DPA data processing activity 2 comprises display 21, shift knob 22, industrial computer, PLC, 21 are connected with shift knob 22, Hydraulic Station 3 and electromagnetic component UNICOM.This device is provided with detection experiment debug system, needs are tested, the parts of adjustment and measurement utilize clamping device 11 to load detection experiment system, the plug-in of this system is utilized automatically to carry out test to parts and automatically draw all kinds of curve and automatically generate all kinds of parameter electronical record form, process improves adjustment accuracy and the consistance of vibration damper assembly to the detection of vibroshock electromagnetic component and debugging, avoid sealing position due to leaking outside of causing of assembling reason, it also avoid due to assembling or part reason cause in leak, and can not to what caused by element precision or assembling and dysplasia the problem of damping force accurate adjustment or the defect that at all can not adjust be detected and be debugged, avoid the trouble that vibroshock is unnecessary in assembling process, improve the Performance and quality of vibroshock.
Above-mentioned clamping device 11 comprises static clip gripping member 111 and dynamic clamp part 112, static clip gripping member 111 comprises the series of products such as benz, Audi, Land Rover, BMW, masses static holding frame 1111, embedded Static holding frame 1112, external static holding frame 1113, and maintaining body such as process drum such as multi items such as dynamic clamp part 112 grade forms transmission with gear train 12 and coordinates.This device can detect the electromagnetic component of various structures, test and adjust simultaneously, not only increases work efficiency, cost-saving, and applied range.
Above-mentioned Hydraulic Station 3 is provided with hydraulic pump 35, motor 32, pressure transducer 33, proportioning valve adjustment electric control box 34, surplus valve, variable valve, direction valve 31, motor 32 is connected with hydraulic pump 35, and pressure transducer 33 is arranged on input end and the output terminal of Hydraulic Station 3.Hydraulic Station 3 provides the pressure needed for detection, the output pressure of Hydraulic Station 3, flow are adjustable, electromagnetic component can be divided into sectional type to have level to regulate and step-less adjustment, detect under different force value, test electromagnetic component damping parameter, uninterrupted and flow loss data, more can accurately adjusting by organizing experiment more, improving the damping force Adjustment precision of vibroshock.
Above-mentioned gear train 12 comprises motor 121, reductor 122, and reductor 122 comprises speed reducer base 1221, and motor 121 belongs to frequency control motor, and motor 121 connects dynamic debugging parts by reductor 122 by range-adjustable gear train.The detection of dynamic of being undertaken by gear train 12, debugging, improve regulation and control sensitivity and precision that damping regulates electromagnetic component, make that air spring vibration damper with adjustable damping is accomplished better to adapt to initiatively, half active automobile suspension is handling to reach good ride quality, the manipulation stability of automobile just can be made to reach optimum condition.
Claims (5)
1. one kind regulates the device of electromagnetic component for detecting, debugging vibroshock damping, comprise framework, it is characterized in that: described framework comprises the clamping device of Motionless electromagnetic parts and vibroshock process drum, framework is provided with the gear train forming transmission with clamping device and coordinate, describedly also comprise DPA data processing activity, Hydraulic Station, DPA data processing activity comprises industrial computer, instrument, display, industrial computer, instrument, display are linked by shift knob, described industrial computer comprises industry control power supply, Hydraulic Station, industry control power supply and electromagnetic component UNICOM.
2. a kind of device regulating electromagnetic component for detecting, debugging vibroshock damping according to claim 1, it is characterized in that: described clamping device comprises static clip gripping member and dynamic clamp part, dynamic clamp part comprises external dynamic process retainer, built-in dynamic technique retainer, and dynamic clamp part and gear train are formed and link.
3. a kind of device regulating electromagnetic component for detecting, debugging vibroshock damping according to claim 1 and 2, it is characterized in that: also comprise Electromechanical Control case, Hydraulic Station is connected with Electromechanical Control case, described Hydraulic Station is provided with hydraulic pump, motor, pressure transducer, temperature sensor, surplus valve, operation valve, industrial computer is communicated with Electromechanical Control case, pressure transducer, temperature sensor, solenoid valve is connected with industry control power supply and Hydraulic Station, flowmeter is separately positioned on input end and the output terminal of solenoid valve, and pressure transducer is arranged in gear train.
4. a kind of device regulating electromagnetic component for detecting, debugging vibroshock damping according to claim 1, it is characterized in that: described gear train comprises motor, electrohydraudic servomechanism, electrohydraudic servomechanism is connected with the guiding mechanism be arranged in frame, and this guiding mechanism comprises lower end dynamic hydraulic clamping device.
5. a kind of device regulating electromagnetic component for detecting, debugging vibroshock damping according to claim 1, it is characterized in that: also comprise air spring fatigue test mechanism, this air spring fatigue experiment mechanism comprises charting component, alarm assemblies, memory component, and charting component, alarm assemblies, memory component are formed and be linked.
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