CN105157359B - A kind of double conic rotary vacuum dryer - Google Patents

A kind of double conic rotary vacuum dryer Download PDF

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Publication number
CN105157359B
CN105157359B CN201510688391.5A CN201510688391A CN105157359B CN 105157359 B CN105157359 B CN 105157359B CN 201510688391 A CN201510688391 A CN 201510688391A CN 105157359 B CN105157359 B CN 105157359B
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module
vacuum
adapter
sealed compartment
vacuum dryer
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CN105157359A (en
Inventor
苏学彬
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Shandong Yingzhou Energy Saving And Environmental Protection Technology Co ltd
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Shandong Shungeng Drying Equipment Co Ltd
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Abstract

The invention discloses a kind of double conic rotary vacuum dryer, including frame, the frame is provided with left-handed adapter, dextrorotation adapter, and tank body is connected with by left seal receptacle, right seal receptacle between the left-handed adapter and the dextrorotation adapter;Wherein, permanent magnet, several vibrating balls of several ellipsoids are additionally provided with the sealed compartment;Polymer battery in the vibrating ball containing vibrating motor, to vibrating motor power supply, the wireless charging module to polymer battery charging, detecting the remaining capacity detection module of the polymer battery remaining capacity;Heating system;Vacuum-pumping system;Control system.Overall structure is simple, practical, use easy to spread, and stirring efficiency is high, and rate of drying is faster.

Description

A kind of double conic rotary vacuum dryer
Technical field
The present invention relates to double conic rotary vacuum dryer field, more particularly to a kind of double conic rotary vacuum dryer.
Background technology
Double conic rotary vacuum dryer is diconical rotary tank, steaming is passed through into chuck in tank under vacuum conditions Vapour or hot water are heated, and heat is contacted by inner tank wall with wet stock, the steam evaporated after wet stock heat absorption, pass through vacuum Pump is pumped through Vacuum exhaust tube.Due to being in vacuum state in tank body, and the revolution of tank body makes material constantly inside and outside up and down Stir, therefore accelerate the rate of drying of material, improve drying efficiency, reach the purpose of evenly drying.Bipyramid rotary is dried in vacuo Machine system mainly by double conic rotary vacuum dryer, condenser, deduster, vacuum-pumping system, heating system, cooling system, Electric-control system etc. forms.Double conic rotary vacuum dryer is the drying equipment for integrating mixing, being dried in vacuo.It is vacuum drying Process is exactly that dried material is placed in the cylinder of sealing, and dried material is constantly added while being vacuumized with vacuum system Heat, the moisture inside material is set to be diffused into surface by pressure differential or concentration difference, hydrone (or other on-condensible gases) is in material Surface obtains enough kinetic energy, the low-voltage space of vacuum chamber is diffused into after intermolecular mutual attractive force is overcome, by vavuum pump Take away and complete the separation with solid.So double conic rotary vacuum dryer shows as characteristic:(1) vacuum drying mistake Cheng Zhong, the pressure in cylinder are consistently lower than atmospheric pressure, and gas molecula number is few, and density is low, and oxygen content is low, thus can dry easily The medicine of oxidation, reduce the chance of material microbiological contamination.(2) due to hygroscopic water, temperature is directly proportional to steam pressure in vaporescence, therefore During vacuum drying, the hygroscopic water in material can just vaporize at low temperature, reach low temperature drying, especially suitable for there is heat sensitive material Pharmaceutical production.(3) vacuum drying can eliminate the Surface hardened layer phenomenon that convective airflow drying is also easy to produce, because vacuum drying thing Pressure difference is big between surface in material, and under barometric gradient effect, moisture shifts to surface quickly, is not in Surface hardened layer.(4) by When vacuum drying, thermograde is small between the inner and outer portion of material, because reverse osmosis effect enables hygroscopic water to move alone simultaneously Collect, effectively overcome phenomenon of being scattered caused by heated-air drying.
The mixing effect of existing double conic rotary vacuum dryer is bad, and drying efficiency is low, and the problems demand solves.
The content of the invention
Prior art can not meet the needs of people, to make up prior art deficiency, the present invention is intended to provide a kind of bipyramid Rotary vacuum dryer.
To achieve the above object, the present invention uses following technical scheme, a kind of double conic rotary vacuum dryer, including,
Frame, the frame are provided with left-handed adapter, dextrorotation adapter, it is described left-handed that driving are additionally provided with the frame The power set that adapter, the dextrorotation adapter rotate, pass through a left side between the left-handed adapter and the dextrorotation adapter Seal receptacle, right seal receptacle are connected with tank body, and the tank body has Sealed sandwich, is sealed compartment in the Sealed sandwich;It is described close Binder layer is made of refractory ceramics;The sealed compartment is made of pressure-resistant ceramics;
Wherein, permanent magnet, several vibrating balls of several ellipsoids are additionally provided with the sealed compartment, are gone back in the frame Provided with the electromagnetic excitation module for producing alternating electromagnetic field, by permanent magnet described in electromagnetic excitation module in the sealed compartment Shuttle to stir material;Polymer battery in the vibrating ball containing vibrating motor, to vibrating motor power supply, to institute State the wireless charging module of polymer battery charging, detect mould to detect the remaining capacity of the polymer battery remaining capacity Block;
Heating system, the heating system include steam preparation facilities, export steam from the steam preparation facilities Enter heat pipe, it is described enter heat pipe stretch into the left-handed adapter steam be delivered in the Sealed sandwich;
Vacuum-pumping system, the vacuum-pumping system includes a vacuum filter stretched into the sealed compartment, described Vacuum filter includes electrostatic precipitator, the membrane filtration bactericidal device being in series with the electrostatic precipitator, described true Air filter is connected by exhaust tube through the Sealed sandwich, the right seal receptacle, the dextrorotation adapter with surge tank, institute State surge tank by pipeline with vavuum pump to be connected, the vavuum pump is separated from water device and is connected;
Control system, it is defeated that the control system includes the speed adjusting module of control tank body rotating speed, the control heating system The temperature control module of the vapor (steam) temperature gone out, the timing module for controlling drying time, in on-line checking sealed compartment bacteria containing amount GMP detections Module, the charging module to the vibrating ball wireless charging, the electricity of electromagnetic field intensity caused by the control electromagnetic excitation module Magnetic field regulates and controls module, the control system also include the connection speed adjusting module, the temperature control module, the timing module, The GMP detection modules, the charging module, the electromagnetic field regulate and control the touch of the single-chip microcomputer of module, the manipulation single-chip microcomputer Screen, the touch-screen also include backlight module.
Preferably, the power set are a direct current generator, and the speed adjusting module is controlling turning for the direct current generator Speed, make the rotating speed of the tank body adjustable in the range of 1 to 20 turn per minute.
Preferably, pearl cotton capsule is provided with the outside of the permanent magnet, the pearl cotton capsule wraps up the permanent magnet.
Preferably, the outer surface of the vibrating ball is provided with medical silica-gel layer.
Preferably, the steam preparation facilities is a high-pressure boiler, and the high-pressure boiler produces 121 DEG C of high steam.
Preferably, the membrane filtration bactericidal device uses bacteria filters.
Preferably, the membrane filtration bactericidal device also includes nitrogen blowback module, and the nitrogen blowback module is to general The particulate matter for blocking bacteria filters is blown off.
Preferably, the single-chip microcomputer uses 32 bit CPUs.
Preferably, the vacuum-pumping system also includes a vacuum meter, and the vacuum meter is measuring in the sealed compartment Vacuum;The vacuum meter passes to reading the single-chip microcomputer in the control system, and the single-chip microcomputer passes through described in control The working strength of vavuum pump controls the vacuum in the sealed compartment to be in default scope.
Compared with prior art, the beneficial effects of the invention are as follows:It is described by setting the vibrating ball and the permanent magnet Vibrating ball can further stir material, and the permanent magnet can also further stir material, and the vibrating ball can also aid in The screen pack is cleared up, prevents the screen pack from blocking.By setting the pearl cotton capsule to avoid permanent magnet and the sealed compartment Between collide, and cause both damage.Stirring efficiency is high, and rate of drying is faster.Overall structure is simple, practical, is easy to push away It is wide to use.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention;
Fig. 2 is Fig. 1 close-up schematic view;
Fig. 3 is Fig. 2 enlarged diagram;
Fig. 4 is the structural representation of the vibrating ball described in Fig. 3;
Fig. 5 is the structured flowchart of the vibrating ball described in Fig. 3;
Fig. 6 is the structural representation of the vacuum filter described in Fig. 2;
The schematic block circuit diagram of Fig. 7 present invention;
Wherein:
10th, frame;101st, left-handed adapter;103rd, right seal receptacle;11st, power set;20th, sealed compartment;201st, clips Layer;202nd, permanent magnet;203rd, vibrating ball;2031st, vibrating motor;2032nd, polymer battery;2033rd, wireless charging module; 2034th, remaining capacity detection module;30th, steam preparation facilities;40th, surge tank;50th, vavuum pump;501st, vacuum filter; 5011st, electrostatic precipitator;5012nd, membrane filtration bactericidal device;5013rd, screen pack;502nd, vacuum meter;60th, separator;70、 Control system;71st, single-chip microcomputer, 711, speed adjusting module;712nd, temperature control module;713rd, timing module;714th, charging module;715th, it is electric Magnetic field regulates and controls module;716th, GMP detection modules.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Fig. 1 to Fig. 7 is referred to, Fig. 1 is overall structure diagram of the present invention;Fig. 2 is Fig. 1 close-up schematic view;Fig. 3 For Fig. 2 enlarged diagram;Fig. 4 is the structural representation of the vibrating ball 203 described in Fig. 3;Fig. 5 is the vibration described in Fig. 3 The structured flowchart of ball;Fig. 6 is the structural representation of the vacuum filter described in Fig. 2;The schematic block circuit diagram of Fig. 7 present invention.
Wherein as depicted in figs. 1 and 2, the present invention uses following technical scheme, a kind of double conic rotary vacuum dryer, including Frame 10, the frame 10 are provided with left-handed adapter 101, dextrorotation adapter, and the driving left side is additionally provided with the frame 10 The power set 11 that swivel joint 101, the dextrorotation adapter rotate, the left-handed adapter 101 and the dextrorotation adapter Between tank body is connected with by left seal receptacle, right seal receptacle 103, the tank body has Sealed sandwich 201, the Sealed sandwich It is sealed compartment 20 in 201;The Sealed sandwich 201 is made of refractory ceramics;The sealed compartment 20 is made using pressure-resistant ceramics Into;Wherein, permanent magnet 202, several vibrating balls 203 of several ellipsoids, the frame are additionally provided with the sealed compartment 20 The electromagnetic excitation module for producing alternating electromagnetic field is additionally provided with 10, by permanent magnet 202 described in electromagnetic excitation module in institute State in sealed compartment 20 and shuttle to stir material;Containing vibrating motor 2031, to the vibrating motor in the vibrating ball 203 The polymer batteries 2032 of 2031 power supplies, the wireless charging module 2033 to the polymer battery 2032 charging, detecting The remaining capacity detection module 2034 of the remaining capacity of polymer battery 2032;Heating system, the heating system include steaming Vapour preparation facilities 30, steam entered into heat pipe from what the steam preparation facilities 30 exported, it is described enter heat pipe stretch into the anticlockwise Steam is delivered in the Sealed sandwich 201 by joint 101;Vacuum-pumping system, the vacuum-pumping system stretch into including one Vacuum filter 501 in the sealed compartment 20, the vacuum filter 501 include electrostatic precipitator 5011, with it is described The membrane filtration bactericidal device 5012 that electrostatic precipitator 5011 is in series, the vacuum filter 501 pass through institute by exhaust tube State Sealed sandwich 201, the right seal receptacle 103, the dextrorotation adapter with surge tank 40 to be connected, the surge tank 40 passes through pipe Road is connected with vavuum pump 50, and the vavuum pump 50 is separated from water device 60 and is connected;Control system 70, the control system 70 include Control the speed adjusting module 711 of tank body rotating speed, the temperature control module 712 of the vapor (steam) temperature of the control heating system output, control dry GMP detection modules 716 of bacteria containing amount in the timing module 713 of dry time, on-line checking sealed compartment 20, to the vibrating ball 203 The charging module 714 of wireless charging, the electromagnetic field regulation and control module for controlling electromagnetic field intensity caused by the electromagnetic excitation module 715, the control system 70 also includes the connection speed adjusting module 711, the temperature control module 712, the timing module 713rd, the GMP detection modules 716, the charging module 714, the single-chip microcomputer 71 of electromagnetic field regulation and control module 715, manipulation institute The touch-screen of single-chip microcomputer 71 is stated, the touch-screen also includes backlight module.
Specifically, the charging module 714 is wirelessly connected with the wireless charging module 2033, the charging module 714 Electric energy is conveyed to the wireless charging module 2033, the wireless charging module 2033 is by electrical power storage to the polymer battery In 2032.
Specifically, the electromagnetic field regulation and control module 715 is fast to adjust the change of the electromagnetic field of the electromagnetic excitation module Degree.
Specifically, the left side of shown electrostatic precipitator 5011 is connected with screen pack 5013.
Specifically, shown GMP detection modules 716 include a sonigauge, the shown measurable film of sonigauge The thickness of the intercepted microorganism on surface, according to above-mentioned thickness value is calculated with the derivative of time analyzing the sealed compartment 20 Interior gold content.
Specifically, the timing module 713 has clocking capability, when the timing module 713 calculating the tank body Gyration time, when the gyration time of tank body reaches preset value, the timing module 713 is by the single-chip microcomputer 71 to described Power set 11 send signal, the power set 11 is stopped.
In the above-described embodiments, by setting the vibrating ball 203 and the permanent magnet 202, the vibrating ball 203 can be with Material is further stirred, the permanent magnet 202 can also further stir material, and the vibrating ball 203 can also aid in cleaning The screen pack 5013, prevent the screen pack 5013 from blocking.
As one embodiment of the present of invention, the power set 11 are a direct current generator, the speed adjusting module 711 to The rotating speed of the direct current generator is controlled, makes the rotating speed of the tank body adjustable in the range of 1 to 20 turn per minute.
As one embodiment of the present of invention (figure is not depending on going out), the outside of permanent magnet 202 is provided with pearl cotton capsule, the treasure Pearl cotton capsule wraps up the permanent magnet 202.By setting the pearl cotton capsule to avoid between permanent magnet 202 and the sealed compartment 20 Collision, and cause both to damage.
As one embodiment of the present of invention (figure is not depending on going out), the outer surface of the vibrating ball 203 is provided with medical silica-gel layer.
As one embodiment of the present of invention, the steam preparation facilities 30 is a high-pressure boiler, the high-pressure boiler production Raw 121 DEG C high steam.
As one embodiment of the present of invention, the membrane filtration bactericidal device 5012 uses bacteria filters.
As one embodiment of the present of invention (figure is not depending on going out), it is anti-that the membrane filtration bactericidal device 5012 also includes nitrogen Blowing mould block, the nitrogen blowback module to by block bacteria filters particulate matter blow off.
As one embodiment of the present of invention, the single-chip microcomputer 71 uses 32 bit CPUs.
Specifically, being also electrically connected with a control panel (figure is not depending on going out) on the single-chip microcomputer 71, have on the control panel There are several buttons (figure is not depending on going out).
As one embodiment of the present of invention, the vacuum-pumping system also includes a vacuum meter 502, the vacuum meter 502 measuring the vacuum in the sealed compartment 20;The vacuum meter 502 passes to reading in the control system 70 Single-chip microcomputer 71, the single-chip microcomputer 71 is by controlling the working strength of the vavuum pump 50 to control the vacuum in the sealed compartment 20 In default scope.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Described above, only presently preferred embodiments of the present invention is not intended to limit the invention, every skill according to the present invention Any trickle amendment, equivalent substitution and the improvement that art is substantially made to above example, should be included in technical solution of the present invention Protection domain within.

Claims (9)

  1. A kind of 1. double conic rotary vacuum dryer, it is characterised in that including,
    Frame, the frame are provided with left-handed adapter, dextrorotation adapter, and the driving left-handed switching is additionally provided with the frame The power set that head, the dextrorotation adapter rotate, pass through left sealing between the left-handed adapter and the dextrorotation adapter Seat, right seal receptacle are connected with tank body, and the tank body has Sealed sandwich, is sealed compartment in the Sealed sandwich;The clips Layer is made of refractory ceramics;The sealed compartment is made of pressure-resistant ceramics;
    Wherein, permanent magnet, several vibrating balls of several ellipsoids are additionally provided with the sealed compartment, are additionally provided with the frame For producing the electromagnetic excitation module of alternating electromagnetic field, shuttled by permanent magnet described in electromagnetic excitation module in the sealed compartment To stir material;Polymer battery in the vibrating ball containing vibrating motor, to vibrating motor power supply, to described poly- The wireless charging module of compound battery charging, detecting the remaining capacity detection module of the polymer battery remaining capacity;
    Heating system, the heating system include steam preparation facilities, steam are entered into heat from what the steam preparation facilities exported Pipe, it is described enter heat pipe stretch into the left-handed adapter steam be delivered in the Sealed sandwich;
    Vacuum-pumping system, the vacuum-pumping system include a vacuum filter stretched into the sealed compartment, the vacuum Filter includes electrostatic precipitator, the membrane filtration bactericidal device being in series with the electrostatic precipitator, the vacuum mistake Filter is connected by exhaust tube through the Sealed sandwich, the right seal receptacle, the dextrorotation adapter with surge tank, described slow Rush tank by pipeline with vavuum pump to be connected, the vavuum pump is separated from water device and is connected;
    Control system, the control system includes the speed adjusting module of control tank body rotating speed, the control heating system exports The temperature control module of vapor (steam) temperature, the timing module for controlling drying time, in on-line checking sealed compartment bacteria containing amount GMP detection moulds Block, the charging module to the vibrating ball wireless charging, the electromagnetism of electromagnetic field intensity caused by the control electromagnetic excitation module Field regulation and control module, the control system also include the connection speed adjusting module, the temperature control module, the timing module, institute GMP detection modules, the charging module, the single-chip microcomputer of electromagnetic field regulation and control module, the touch-screen of the manipulation single-chip microcomputer are stated, The touch-screen also includes backlight module.
  2. 2. a kind of double conic rotary vacuum dryer according to claim 1, it is characterised in that the power set is always Motor is flowed, the speed adjusting module makes the rotating speed of the tank body at 1 to 20 turn per minute to control the rotating speed of the direct current generator In the range of it is adjustable.
  3. 3. a kind of double conic rotary vacuum dryer according to claim 1, it is characterised in that be provided with the outside of the permanent magnet Pearl cotton capsule, the pearl cotton capsule wrap up the permanent magnet.
  4. A kind of 4. double conic rotary vacuum dryer according to claim 1, it is characterised in that the outer surface of the vibrating ball Provided with medical silica-gel layer.
  5. 5. a kind of double conic rotary vacuum dryer according to claim 1, it is characterised in that the steam preparation facilities is One high-pressure boiler, the high-pressure boiler produce 121 DEG C of high steam.
  6. A kind of 6. double conic rotary vacuum dryer according to claim 1, it is characterised in that the membrane filtration bactericidal device Using bacteria filters.
  7. A kind of 7. double conic rotary vacuum dryer according to claim 6, it is characterised in that the membrane filtration bactericidal device Also include nitrogen blowback module, the nitrogen blowback module is the particulate matter for blocking bacteria filters to be blown off.
  8. 8. a kind of double conic rotary vacuum dryer according to claim 1, it is characterised in that the single-chip microcomputer uses 32 CPU。
  9. 9. a kind of double conic rotary vacuum dryer according to claim 1, it is characterised in that the vacuum-pumping system is also Including a vacuum meter, the vacuum meter is measuring the vacuum in the sealed compartment;Reading is passed to institute by the vacuum meter The single-chip microcomputer in control system is stated, the single-chip microcomputer is by controlling the working strength of the vavuum pump to control in the sealed compartment Vacuum is in default scope.
CN201510688391.5A 2015-10-21 2015-10-21 A kind of double conic rotary vacuum dryer Active CN105157359B (en)

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CN105157359B true CN105157359B (en) 2017-11-28

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105387699A (en) * 2015-12-22 2016-03-09 颜声林 Improved double-cone rotary vacuum dryer with gas adsorption function
CN105509440A (en) * 2016-01-30 2016-04-20 黄利文 Microwave-heating-based bipyramid rotary vacuum drying system
CN105865173A (en) * 2016-05-27 2016-08-17 江苏鑫丰塑业有限公司 Improved plastic dryer
CN106601999B (en) * 2016-12-30 2019-03-15 江苏亨利锂电新材料有限公司 A kind of anode material of lithium battery rotary type drying device
CN111564944A (en) * 2020-05-26 2020-08-21 歌尔股份有限公司 Electronic terminal
CN117482887B (en) * 2023-12-29 2024-05-10 江苏长泰药业股份有限公司 Microsphere drying, solidifying and forming device

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JP2001033162A (en) * 1999-07-21 2001-02-09 Shinko Pantec Co Ltd Rotary container type mixer/dryer and mechanism for preventing damage
CN201992958U (en) * 2011-03-08 2011-09-28 常州先锋干燥设备有限公司 Vacuum double-cone rotating drying unit
CN203068928U (en) * 2012-10-10 2013-07-17 长沙理工大学 High-efficient mass-transfer bipyramidal rotary vacuum drier
CN204648857U (en) * 2015-04-03 2015-09-16 常州力马干燥机械有限公司 Double conic rotary vacuum dryer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001033162A (en) * 1999-07-21 2001-02-09 Shinko Pantec Co Ltd Rotary container type mixer/dryer and mechanism for preventing damage
CN201992958U (en) * 2011-03-08 2011-09-28 常州先锋干燥设备有限公司 Vacuum double-cone rotating drying unit
CN203068928U (en) * 2012-10-10 2013-07-17 长沙理工大学 High-efficient mass-transfer bipyramidal rotary vacuum drier
CN204648857U (en) * 2015-04-03 2015-09-16 常州力马干燥机械有限公司 Double conic rotary vacuum dryer

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