CN105151969B - Depth and state detection device and method for ultra-deep mine hoisting container - Google Patents
Depth and state detection device and method for ultra-deep mine hoisting container Download PDFInfo
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- CN105151969B CN105151969B CN201510420665.2A CN201510420665A CN105151969B CN 105151969 B CN105151969 B CN 105151969B CN 201510420665 A CN201510420665 A CN 201510420665A CN 105151969 B CN105151969 B CN 105151969B
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Abstract
The invention discloses a depth and state detection device and method for an ultra-deep mine hoisting container. The device comprises a wellhead arranged on one side of a mine shaft, coding cables laid on all middle sections, an antenna box, an address detection decoder, a carrier generator, a triaxial accelerometer, a digital signal processor (DSP) collection and operation module, a wireless signal transmitter, a transmitting directive antenna, a receiving directive antenna, a wireless signal receiver and an industrial personal computer. The entire device is simple in structure, low in cost and convenient to operate. According to the method, the triaxial accelerometer is provided for detecting the motion state of the container in a non-critical position, integration is conducted on the accelerometer so that the speed and depth of the container can be obtained, the information can be compared with information acquired from a rotary encoder, hence, information reliability is guaranteed, and operation safety of equipment is guaranteed as well.
Description
Technical field
The present invention relates to a kind of ultra-deep mine hoisting container depth and condition checkout gear and method.
Background technology
At present, in mine hoisting field, the depth detection of hoisting container substantially measures reel by rotary encoder
The angle of rotation, is converted into the move distance of steel wire rope further according to drum diameter, obtains indirectly the depth information of hoisting container.By
There is certain elasticity, hoisting container by reasons such as external impacts in long steel wire rope itself, the mode of this indirect detection is obtained
Depth information it is very unreliable, such as cause hoisting container card tank in running when the reason such as deforming due to cage guide, carry
Time of day and depth that driver does not know about hoisting container is risen, reel works on and is just likely to the major accident for causing disconnected rope.
When hoisting container needs to stop in stage casing, need first to slow down and creep, by mechanical type or electromagnetic type travel switch
Stop sign is sent, at this moment because the reason such as steel wire rope elasticity, actual anchor point is not very accurate, and the person of giving people is upper and lower, material
Transport brings some difficult and potential safety hazards.And subsurface environment is severe, has damage during travel switch, bring not to normal operation
Just, there is also potential safety hazard.
But in ultra-deep mine (more than 1500 meters), the elastic elongation of steel wire rope affects to ignore, hoisting container
Load is bigger, the speed of service faster, by rotary encoder indirect detection+travel switch send the method error of stop sign compared with
Greatly, the problems such as may bringing inaccurate stop, shakiness, the person of giving people, vehicle bring difficulty and potential safety hazard up and down.
The content of the invention
The present invention is directed to above-mentioned problems of the prior art, it is proposed that a kind of energy real-time monitoring hoisting container motion shape
State, stage casing can short distance accurately real-time detection hoisting container position method and device, will coding cable segmentation paving
It is located near stage casing, the high accuracy real time position that realization is creeped when stopping is detected, it is ensured that accurate stopping.
Coding cable is the private cable with certain coding rule (usually Gray code), adopts special dies to be spaced
It is equal, in opposite direction, mutually symmetrical with to line form coiling, coordinate with antenna box etc. and can realize long range, noncontact, high-precision
The absolute address detection of degree (up to 5mm), which adopts rubber hermetically sealed, and strong antijamming capability, degree of protection reach IP67, is suitable for
In severe industrial environment, reliability is high, life-span length.In addition to position detecting function, coding cable system is coordinated also with communicator
Can be used to transmission data.But coding cable price is costly, whole laying is not appropriate for, especially ultra-deep mine.
In the hoisting container high-speed cruising stage, running state information is more important than positional information；In shutdown phase of creeping, position
Confidence breath is more important than running state information.
The present invention is directed to above-mentioned problems of the prior art, it is proposed that a kind of energy real-time monitoring hoisting container motion shape
State, stage casing can short distance accurately real-time detection hoisting container position method and device, will coding cable segmentation paving
It is located near stage casing, the high accuracy real time position that realization is creeped when stopping is detected, it is ensured that accurate stopping.
Coding cable is the private cable with certain coding rule (usually Gray code), adopts special dies to be spaced
It is equal, in opposite direction, mutually symmetrical with to line form coiling, coordinate with antenna box etc. and can realize long range, noncontact, high-precision
The absolute address detection of degree (up to 5mm), which adopts rubber hermetically sealed, and strong antijamming capability, degree of protection reach IP67, is suitable for
In severe industrial environment, reliability is high, life-span length.In addition to position detecting function, coding cable system is coordinated also with communicator
Can be used to transmission data.But coding cable price is costly, whole laying is not appropriate for, especially ultra-deep mine.
In the hoisting container high-speed cruising stage, running state information is more important than positional information；In shutdown phase of creeping, position
Confidence breath is more important than running state information.
A kind of ultra-deep mine hoisting container depth and condition checkout gear, including multicore cable, are laid on pitshaft one
The well head of side and the coding cable in all stage casings, antenna box, address detection decoder, carrier generator, accelerometer, DSP are adopted
Collection and computing module, wireless signal transmitter, transmitting beam antenna, reception beam antenna, wireless signal receiver and industrial computer；
Connected by multicore cable between multistage coding cable；
The antenna box, accelerometer, DSP collections are arranged on hoisting container with computing module and wireless signal transmitter
On；
The address detection decoder is arranged on hoisting container and is connected with antenna box, and carrier generator is arranged on mine ground
Surface；Or the address detection decoder is arranged on mine ground surface, carrier generator is arranged on hoisting container and antenna
Case is connected；
The accelerometer, DSP collections and computing module, wireless signal transmitter and transmitting beam antenna are sequentially connected,
The wireless signal transmitter is communicated with wireless data receiver by launching beam antenna, receiving beam antenna；
The wireless data receiver is communicated with industrial computer.
Being connected by direct-connected or connected by bi-directional relaying amplifier between the coding cable and multicore cable.
Also include the alarm unit being connected with industrial computer.
A kind of ultra-deep mine hoisting container depth and condition detection method, in well head and all stage casings of pitshaft side
Laying coding cable, is connected using multicore cable between coding cable；In hoisting container mounted antennas case, and address inspection is set
Wave decoder device and carrier generator, in the position for being equipped with coding cable, send carrier signal by carrier generator and pass through day
Line case is transmitted to coding cable, or is directly transferred on coding cable, and coding cable transmits a signal to address detection decoding
Device obtains the depth information of hoisting container；
The address detection decoder includes following two with the set-up mode of carrier generator：
The installation addresses detection decoder on hoisting container, address detection decoder are connected with antenna box, carrier generator
It is arranged on mine ground surface；
Or detection decoder in address is arranged on into mine ground surface, carrier generator is arranged on hoisting container, carrier wave
Generator is connected with antenna box.
Being connected by direct-connected or connected by bi-directional relaying amplifier between the coding cable and multicore cable.
Accelerometer, DSP collections and computing module, wireless signal transmitter and transmitting orientation day are set on hoisting container
Line, arranges in mine ground surface and receives beam antenna and wireless data receiver；
In the high-speed cruising stage of hoisting container, obtain to be lifted by the three axis accelerometer on hoisting container and hold
The acceleration information Jing data collecting plate cards collection of device, Jing wireless signal transmitters are sent by launching beam antenna, by solid
After being scheduled on the reception beam antenna reception of mine ground surface, wireless data receiver is issued, the industrial computer on ground is then transmit to；
By industrial computer the data that three axis accelerometer is gathered are filtered with once, quadratic integral computing, respectively
To speed and the displacement information of hoisting container；Meanwhile, with by rotary encoder, coding cable obtain hoisting container speed,
Displacement information is compared, if speed difference or position difference exceed given threshold, by industrial computer alert.
When hoisting container is lifted, the data of three axis accelerometer collection are judged, if occurred in same position
Accekeration fluctuation range exceedes the threshold range of setting, then it is assumed that cage guide gross distortion occurs or there are external impacts, passes through
Industrial computer sends early warning signal.
Cage equipment passes through roller generation machine and storage battery power supply, to ensure the continuous and steady operation of equipment.As one kind
The method for saving electric power, when not running the hoisting container long period, equipment is designed with park mode, can when elevator runs
Automatic or manual is waken up to normal mode of operation.
Beneficial effect
The invention provides a kind of ultra-deep mine hoisting container depth and condition checkout gear and method, the device includes many
The coding cable of core cable, the well head for being laid on pitshaft side and all stage casings, antenna box, address detection decoder, load
Wave producer, accelerometer, DSP collection with computing module, wireless signal transmitter, transmitting beam antenna, receive beam antenna,
Wireless signal receiver and industrial computer；Whole device simple structure, cost are relatively low, easy to operate；
By learning to researching and analysing for ultra-deep mine, need the key positions such as the stage casing stopped in high precision, directly will examine
Survey；In the position (non-stage casing etc.) of high-speed cruising, its kinestate need to be paid close attention to (either with or without impacting, rocking).Therefore, the method
Its kinestate is detected in non-key position proposition accelerometer, accelerometer is integrated and is obtained its speed, depth, can
Contrasted with the information obtained with rotary encoder each other, it is ensured that the reliability of information, it is ensured that equipment operation safety.
The coding cable in different stage casings is connected by multicore cable, is illustrated such as Fig. 3, is unable to test position at multicore cable
Signal.The design that this multicore cable substitutes a part of coding cable causes several sections of coding cable structures of whole ultra-deep pit shaft
On be still an entirety, thus only need to the corollary equipments such as a set of ground communicator, address detection decoder, save cost.
The detection of each section of coding cable is all absolute position of the antenna box on this section, and the coding cable in different stage casings is passed
Defeated address information is differentiated by sector address, and sector address can be provided with reference to the travel switch near stage casing or rotary encoder
Depth information determine.Because of coding cable detection is real-time absolute position, therefore facilitates driver's accurate stopping.In addition, its
The correction of the positional information that positional information can be provided as reel coding cable.Differential is carried out to its positional information in host computer
Computing, can obtain the velocity information of crawling phase, can act also as the correction of the velocity information that encoder draws.
It is although coding cable is technically advantageous, expensive to be not suitable for laying whole in ultra-deep pitshaft.
The present invention is only proposed in key positions such as stage casings by carrying out substantial amounts of analysis and research to ultra-deep mine depth detection
Using coding cable, direct-connected using multicore cable in non-key position, several sections of coding cables are still a set of address detection system, can
With greatly cost-effective, this divisional use has its special environment and use value.
Description of the drawings
Fig. 1 is the structural representation of the device；
Fig. 2 is the Cleaning Principle schematic diagram of the device；
Fig. 3 is the direct-connected schematic diagram of multicore cable and coding cable；
Label declaration：10- pit shafts, 11- cage guides, 201- hoisting containers, 202- accumulator, 203- roller generation machines, 204-
Three axis accelerometer, 205- collections and computing module, 206- motor of rolling shutter door, 207- wireless signal transmitters, 208- transmittings are fixed
To antenna, 30- coding cables, 31- multicore cables, communication controler on 32- cars, 33- antenna boxes, 34- carrier generators, 35-
Address signal detection decoder, 36- grounds communicator, 37- terminal resistances, 40- head sheaves, 41- receive beam antenna, and 42- is wireless
Signal receiver, 43- boom hoist cables, 44- reels, 45- rotary encoders, 50- main control cabinets, 51- main control PLCs, 52-PLC
Slave station, 53- industrial computers.
Specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As shown in figure 1, a kind of ultra-deep mine hoisting container depth and condition checkout gear, including multicore cable 31, laying
Well head and the coding cable 30 in all stage casings, multicore cable 31 in 10 side of pitshaft, antenna box 33, carrier generator
34th, address signal detection decoder 35, the collection of three axis accelerometer 204, DSP and computing module 205, wireless signal transmitter
207th, launch beam antenna 208, receive beam antenna 41, wireless signal receiver 42 and industrial computer 53；
Connected by multicore cable 31 between multistage coding cable 30；
The antenna box 33, the collection of three axis accelerometer 204, DSP and computing module 205 and wireless signal transmitter 207
It is arranged on hoisting container 201；
The address signal detection decoder 35 is arranged on hoisting container 201 and is connected with antenna box 33, carrier generator
34 are arranged on mine ground surface；Or the address signal detection decoder 35 is arranged on mine ground surface, carrier generator 34
It is arranged on hoisting container 201 and is connected with antenna box 33；
The three axis accelerometer 204, DSP is gathered and computing module 205, wireless signal transmitter 207 and transmitting orientation
Antenna 208 is sequentially connected, the wireless signal transmitter 207 by launch beam antenna 208, receive beam antenna 41 with it is wireless
Signal receiver 42 is communicated；
The wireless signal receiver 42 is communicated with industrial computer 53 or PLC slave stations 52 installed in main control cabinet 50.
Being connected by direct-connected or connected by bi-directional relaying amplifier between the coding cable 30 and multicore cable 31
Connect.
Direct-connected mode is as shown in Figure 3.
Also include the alarm unit being connected with industrial computer 53.
A kind of ultra-deep mine hoisting container depth and condition detection method, Cleaning Principle is as shown in Fig. 2 in pitshaft 10
The well head of side and all stage casings laying coding cable 30, are connected using multicore cable 31 between coding cable 30, bottom one
Section coding cable end connection terminal resistance 37；In 201 mounted antennas case 33 of hoisting container, and address signal demodulator solution is set
Code device 35 and carrier generator 34, in the position for being equipped with coding cable 30, send carrier signal Jing by carrier generator 34
Cross antenna box 33 to transmit to coding cable 30, or be directly transferred on coding cable 30, coding cable 30 is transmitted a signal to
Address signal detection decoder 35 obtains the depth information of hoisting container 201；
The address signal detection decoder 35 includes following two with the set-up mode of carrier generator 34：
The installation addresses signal demodulator decoder 35 on hoisting container 201, address signal detection decoder 35 and antenna box
33 are connected, and carrier generator 34 is arranged on mine ground surface；
Or address signal detection decoder 35 is arranged on into mine ground surface, carrier generator 34 is arranged on hoisting container
On 201, carrier generator 34 is connected with antenna box 33.
Being connected by direct-connected or connected by bi-directional relaying amplifier between the coding cable 30 and multicore cable 31
Connect.
The collection of three axis accelerometer 204, DSP and computing module 205, wireless signal transmission are set on hoisting container 201
Device 207 and transmitting beam antenna 208, arrange reception orientation below grass head sheave 40, near 43 position of boom hoist cable
Antenna 41 and wireless signal receiver 42；
In the high-speed cruising stage of hoisting container 201, by the three axis accelerometer 204 on hoisting container 201
The acceleration information Jing DSP collection for obtaining hoisting container 201 is gathered with computing module 205, and Jing wireless signal transmitters 207 lead to
Cross transmitting beam antenna 208 to send, after being received by the reception beam antenna 41 for being fixed on mine ground surface, issue wireless signal and connect
Device 42 is received, the industrial computer 53 on ground is then transmit to；
By industrial computer 53 data that three axis accelerometer 204 is gathered are filtered with once, quadratic integral computing, point
Do not get a promotion container 201 speed and displacement information；Meanwhile, with by installed in 44 shaft end of reel rotary encoder 45,
The hoisting container speed of the acquisition of coding cable 30, displacement information are compared, if speed difference or position difference exceed setting threshold
Value, then by 53 alert of industrial computer.
When hoisting container 201 is lifted, the data of the collection of three axis accelerometer 204 are judged, if in same position
Put the threshold range for occurring that accekeration fluctuation range exceedes setting, then it is assumed that cage guide 11 gross distortion occurs or there is external force punching
Hit, early warning signal is sent by industrial computer 53.
, in addition to position detecting function, coding cable 30 coordinates communicator on car, communicates on the ground device proposed by the invention
Device 36 can also carry out radio communication, and which passes through antenna box 33 and carry out electromagnetic induction with coding cable 30 to couple, and signal transmission is steady
It is fixed.Can be used to realize the real-time Communication for Power near stage casing, realize that hoisting container rolling screen door, car arrester are automatically controlled and two-way language
Sound communicates.By taking electric rolling door as an example, communication process is illustrated：Judged by the positional information of 30 system of coding cable, in reaching
After fragment position is stopped, main control PLC 51 sends roller shutter instruction, and warp knit code cable 30 or multicore cable 31 pass to the ground of middle section and lead to
Letter device 36, ground communicator 36 send signal to coding cable 30, and the antenna box 33 on hoisting container 201 passes through electromagnetic coupled
Signal is received, and electromagnetic wave is converted into into current signal and issue communication controler 32 on car, communication controler 32 is to roller shutter on car
Door motor 206 sends enabled instruction, starts roller shutter.
201 equipment of hoisting container passes through roller generation machine 203 and accumulator 202 is powered, to ensure the continuous-stable of equipment
Operation.Used as a kind of method for saving electric power, when not running 201 long period of hoisting container, equipment is designed with park mode,
When elevator runs can automatic or manual wake up to normal mode of operation.
Reliable depth can not only be obtained by way of this segment encoding cable 30 is combined with three axis accelerometer 204
Information, can also get a promotion 201 movement state information of container, be further utilized to differentiate deformation of cage guide 11 etc..
Claims (2)
1. a kind of ultra-deep mine hoisting container depth and condition detection method, it is characterised in that in the well head of pitshaft side
And coding cable is laid in all stage casings, connected using multicore cable between coding cable；In hoisting container mounted antennas case, and
Address detection decoder and carrier generator are set, in the position for being equipped with coding cable, carrier wave are sent by carrier generator
Signal is transmitted to coding cable through antenna box, or is directly transferred on coding cable, and coding cable transmits a signal to ground
Detection decoder in location obtains the depth information of hoisting container；
The address detection decoder includes following two with the set-up mode of carrier generator：
The installation addresses detection decoder on hoisting container, address detection decoder are connected with antenna box, and carrier generator is arranged
In mine ground surface；
Or detection decoder in address is arranged on into mine ground surface, carrier generator is arranged on hoisting container, and carrier wave occurs
Device is connected with antenna box；
Being connected by direct-connected or connected by bi-directional relaying amplifier between the coding cable and multicore cable；
Accelerometer, DSP collections and computing module, wireless signal transmitter and transmitting beam antenna are set on hoisting container,
Arrange in mine ground surface and receive beam antenna and wireless data receiver；
In the high-speed cruising stage of hoisting container, hoisting container is obtained by the three axis accelerometer on hoisting container
Acceleration information the collection of Jing data collecting plate cards, Jing wireless signal transmitters are sent by launching beam antenna, by being fixed on
After the reception beam antenna of mine ground surface is received, wireless data receiver is issued, the industrial computer on ground is then transmit to；
By industrial computer the data that three axis accelerometer is gathered are filtered with once, quadratic integral computing, respectively obtain and carry
Rise speed and the displacement information of container；Meanwhile, with the hoisting container speed, displacement obtained by rotary encoder, coding cable
Information is compared, if speed difference or position difference exceed given threshold, by industrial computer alert.
2. a kind of ultra-deep mine hoisting container depth according to claim 1 and condition detection method, it is characterised in that when
When hoisting container is lifted, the data of three axis accelerometer collection are judged, if there is accekeration ripple in same position
Dynamic scope exceedes the threshold range of setting, then it is assumed that cage guide gross distortion occurs or there are external impacts, is sent by industrial computer
Early warning signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510420665.2A CN105151969B (en) | 2015-07-16 | 2015-07-16 | Depth and state detection device and method for ultra-deep mine hoisting container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510420665.2A CN105151969B (en) | 2015-07-16 | 2015-07-16 | Depth and state detection device and method for ultra-deep mine hoisting container |
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| Publication Number | Publication Date |
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| CN105151969A CN105151969A (en) | 2015-12-16 |
| CN105151969B true CN105151969B (en) | 2017-03-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106800233B (en) * | 2017-01-17 | 2019-03-08 | 江苏建筑职业技术学院 | A kind of detection method of the barrier based on well-bucket operational safety integrated protection system |
| CN106744221B (en) * | 2017-01-17 | 2019-04-05 | 江苏建筑职业技术学院 | A kind of well-bucket operational safety integrated protection system and its means of defence |
| CN107892223B (en) * | 2017-11-15 | 2019-04-02 | 中南大学 | A kind of hoisting container monitoring system and tension fault monitoring method |
| CN108134925A (en) * | 2018-02-11 | 2018-06-08 | 中冶北方（大连）工程技术有限公司 | For the leaky wave communication system of iron ore coal mine hoist |
| CN108861903B (en) * | 2018-05-23 | 2020-06-23 | 首钢滦南马城矿业有限责任公司 | Mine hoisting cage berthing system and method |
| CN108466902B (en) * | 2018-06-22 | 2019-11-01 | 唐山鑫开泰输送机械有限公司 | A kind of drag-line detection device for mine hoist equipment |
| CN108821047B (en) * | 2018-06-22 | 2019-08-16 | 武汉钢铁集团宏信置业发展有限公司 | A kind of detection system of mine elevator drag-line |
| CN114314281A (en) * | 2022-01-21 | 2022-04-12 | 吴春松 | Underground mine pit each middle section well head door interlocking protection device |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3806287B2 (en) * | 2000-06-23 | 2006-08-09 | 三菱電機ビルテクノサービス株式会社 | Elevator equipment |
| CN2915813Y (en) * | 2006-04-18 | 2007-06-27 | 武汉利德测控技术股份有限公司 | Crane cable communication positioning system |
| CN202864605U (en) * | 2012-10-25 | 2013-04-10 | 武汉利德测控技术股份有限公司 | Mine cage dynamic detection system |
| CN104362774B (en) * | 2014-11-28 | 2017-03-08 | 中南大学 | A kind of magnet coupled resonant type wireless electric energy transmission system of mine hoisting container |
| CN204405033U (en) * | 2015-02-11 | 2015-06-17 | 武汉索尔德测控技术有限公司 | Gray bus Precise Position System |
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