CN105140319B - A kind of thin-film solar cells and preparation method thereof - Google Patents

A kind of thin-film solar cells and preparation method thereof Download PDF

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CN105140319B
CN105140319B CN201510351099.4A CN201510351099A CN105140319B CN 105140319 B CN105140319 B CN 105140319B CN 201510351099 A CN201510351099 A CN 201510351099A CN 105140319 B CN105140319 B CN 105140319B
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layer
tunnelling
thin
rectification
film solar
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CN105140319A (en
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潘锋
梁军
林钦贤
苏彦涛
张明建
梅宗维
杨晓杨
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Peking University Shenzhen Graduate School
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0352Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions
    • H01L31/035209Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions comprising a quantum structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1828Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIBVI compounds, e.g. CdS, ZnS, CdTe
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/10Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation comprising heterojunctions between organic semiconductors and inorganic semiconductors
    • H10K30/15Sensitised wide-bandgap semiconductor devices, e.g. dye-sensitised TiO2
    • H10K30/151Sensitised wide-bandgap semiconductor devices, e.g. dye-sensitised TiO2 the wide bandgap semiconductor comprising titanium oxide, e.g. TiO2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/543Solar cells from Group II-VI materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

This application discloses a kind of thin-film solar cells and preparation method thereof.The thin-film solar cells of the application, including preceding electrode layer, semiconductor layer, dorsum electrode layer and tunnelling rectification layer, tunnelling rectification layer is located between preceding electrode layer and semiconductor layer, or between semiconductor layer and dorsum electrode layer, or be located at simultaneously between preceding electrode layer and semiconductor layer, and between semiconductor layer and dorsum electrode layer;Tunnelling rectification layer is single or multiple lift structure, and the material of tunnelling rectification layer is at least one of metal oxide, metal nitride, metal sulfide, metal fluoride.The thin-film solar cells of the application, on the surface of preceding electrode layer and/or dorsum electrode layer, tunnelling rectification layer is set, rectification is carried out to electronics using tunnelling rectification layer, so as to effectively avoid the compound of carrier, the short circuit current and open-circuit voltage of solar cell are improved, and then improves electricity conversion.

Description

A kind of thin-film solar cells and preparation method thereof
Technical field
The application is related to field of thin film solar cells, more particularly to a kind of improved thin-film solar cells of structure and Its preparation method.
Background technology
Thin-film solar cells is the main representative of second generation solar cell, using thin film semiconductor material as light-absorption layer, Thickness greatly reduces the consumption of material, growth technique is simple, is easy to make light, bendable in micron and sub-micrometer scale Bent device, cost performance is dominant, and industrialization prospect is fine.However, thin film semiconductor material defect is more, surface carrier is born Lotus is serious, and cell photoelectric transformation efficiency only has 10%~20% at present, less than traditional crystal silicon solar batteries.
Based on above reason, how to reduce thin-film solar cells surface carrier it is compound, improve solar cell Short circuit current and open-circuit voltage, be the important directions of thin-film solar cells research so as to improve electricity conversion, It is the key factor for further expanding its application.For at present, it is to form one layer to reduce the compound main method of surface carrier Very thick passivation layer, generally all it is more than 50nm passivation layer, passivation layer is then burnt during depositing electrode, makes electrode Directly contacted with semiconductor layer, the requirement that this will be very high for battery manufacturing process and electrode material, so as to improve electricity Pond cost.
The content of the invention
The purpose of the application is to provide a kind of improved thin-film solar cells of new structure and preparation method thereof.
The application employs following technical scheme:
The one side of the application discloses a kind of thin-film solar cells, including preceding electrode layer, semiconductor layer, back of the body electricity Pole layer, and tunnelling rectification layer, tunnelling rectification layer be arranged at before between electrode layer and semiconductor layer, or tunnelling rectification layer set Between semiconductor layer and dorsum electrode layer, or tunnelling rectification layer simultaneously be arranged at before between electrode layer and semiconductor layer, and Between semiconductor layer and dorsum electrode layer;Tunnelling rectification layer is single or multiple lift structure, the single or multiple lift structure of tunnelling rectification layer In every layer of material be metal oxide, metal nitride, metal sulfide, at least one of metal fluoride.
It should be noted that the application's on the surface of preceding electrode layer, and/or the surface of dorsum electrode layer it is critical that set Tunnelling rectification layer is put, tunnelling rectification layer is electrode layer and/or dorsum electrode layer before whole covering, and electronics can be directed through the tunnel Rectification layer is worn, reaches the purpose of rectification, so as to avoid the compound of carrier, improves the short circuit current and open circuit of solar cell Voltage, and then improve electricity conversion;In a kind of implementation of the application, transformation efficiency can be than not adding tunnelling rectification The solar cell of layer improves more than 5%, after optimal conditions, can typically improve more than 10%.In the application, semiconductor layer leads to Often it is made up of N layers and P layers, specific N layers and P layers can use existing material, so as to form different thin film solar electricity Pond, it is not specifically limited herein.
It should also be noted that, the tunnelling rectification layer of the application can be individual layer, merely by metal oxide, metal nitrogen A kind of single layer structure of formation in compound, metal sulfide, metal fluoride;Can also be sandwich construction, for example, two layers, three Layer or more layer, wherein every layer of material can be different, such as first deposit one layer of silica, redeposited one layer of aluminum oxide, thus Form the tunnelling rectification layer of double-layer structure.The design principle of sandwich construction tunnelling rectification layer mainly considers tunnelling rectification layer with before The interface compatibility of electrode layer or dorsum electrode layer, although some material tunnelling rectification effects are preferable, however, it is very difficult in preceding electrode layer Or dorsum electrode layer surface forms good interface, the overall performance of solar cell is influenceed, therefore, it is necessary to using interface compatibility Preferable material is previously deposited one layer, the redeposited preferable material of tunnelling rectification effect.For different preceding electrode layers or back of the body electricity Pole layer, it is different from the compatibility of tunnelling rectification layer material, and therefore, the tunnelling rectification layer of sandwich construction, the material of each layer can be with It is adjusted, is not specifically limited herein as the case may be.It is appreciated that the key of the application is to add a tunnelling Rectification layer, and tunnelling rectification layer must possess two effects of tunnelling and rectification;As for electrode layer before other layers, semiconductor layer, Dorsum electrode layer can refer to existing thin-film solar cells, be not specifically limited herein.In addition, preceding electrode layer, semiconductor Layer, dorsum electrode layer are the basic structure of thin-film solar cells, it will be understood that the thin-film solar cells of the application can be with Including others, each layer that existing thin-film solar cells possesses, as long as employing the tunnelling rectification layer of the application, to film too Positive energy battery carries out rectification, belongs to the protection domain of the application, is not specifically limited herein.
It should also be noted that, in the application, tunnelling rectification layer is that electronics to be caused can be directed through, and reaches rectification Purpose, experiment confirm that the generally conventional metal oxide used, metal nitride, metal sulfide, metal fluoride can Reach the purpose, be not specifically limited herein;But in the preferred scheme of the application, in order to reach more preferable effect, it is entered Go and be particularly limited to, this will be discussed in detail in follow-up scheme.
Preferably, metal oxide is aluminum oxide, silica, zinc oxide, titanium oxide, nickel oxide, stannous oxide, oxidation Asia At least one of copper, cupric oxide, hafnium oxide, zirconium oxide.
Preferably, metal nitride is aluminium nitride and/or silicon nitride.
Preferably, metal sulfide is at least one of copper sulfide, cuprous sulfide, copper aluminium sulphur, zinc cadmium copper sulphur.
Preferably, metal fluoride is calcirm-fluoride and/or sodium fluoride.
Preferably, the thickness of tunnelling rectification layer is 0.1nm-50nm.
It should be noted that the tunnelling rectification layer of the application need not burn, that is to say, that back electrode or preceding electrode It is not directly contacted with semiconductor layer, therefore, tunnelling rectification layer must possess two functions, i.e. tunnelling and rectification, through research It was found that, it is necessary to possess preferable rectification effect, tunnelling rectification layer must possess certain thickness;But if tunnelling rectification layer It is too thick, electron tunneling can be influenceed again, the problem of this is one conflicting.By substantial amounts of research and experiment, tunnel is finally determined The thickness for wearing rectification layer is 0.1nm-50nm, can meet the effect of rectification, and and can enough has good tunnelling.
It is furthermore preferred that the thickness of tunnelling rectification layer is 0.5nm-20nm.
Preferably, thin-film solar cells is cadmium telluride diaphragm solar battery, copper-indium-galliun-selenium film solar cell, copper At least one of zinc selenium sulfur thin-film solar cells, Ca-Ti ore type thin-film solar cells and organic thin film solar cell.
It should be noted that the tunnelling rectification layer of the application can apply to various thin-film solar cells, including but not It is only limitted to cadmium telluride diaphragm solar battery, copper-indium-galliun-selenium film solar cell, copper zinc selenium sulfur thin-film solar cells, calcium titanium Ore deposit type thin-film solar cells and organic thin film solar cell.
The another side of the application discloses the preparation method of the thin-film solar cells of the application, specifically, tunnelling rectification Layer is using at least one of ald, physical vapour deposition (PVD), pulsed laser deposition, chemical vapor deposition and spin-coating method side It is prepared by method.
The another side of the application also discloses what is prepared using the preparation method of the application, the film in more preferred scheme Solar cell, its tunnelling rectification layer be ald prepare metal oxide layer, metal oxide layer be specially alumina layer, Nickel oxide layer, copper oxide or titanium oxide layer, the thickness of metal oxide layer is 0.1nm-50nm, and preferable thickness is 0.5nm- 20nm。
The another side of the application also discloses what is prepared using the preparation method of the application, the film in more preferred scheme Solar cell, the copper sulfide layer or sulphur copper cadmium layer that its tunnelling rectification layer is prepared for spin-coating method, copper sulfide layer or sulphur copper cadmium layer Thickness is 0.1nm-50nm, and preferable thickness is 0.5nm-20nm.
The beneficial effect of the application is:
The thin-film solar cells of the application, tunnelling rectification layer, profit are set on the surface of preceding electrode layer and/or dorsum electrode layer Rectification is carried out to electronics with tunnelling rectification layer, so as to effectively avoid the compound of carrier, improves the short circuit of solar cell Electric current and open-circuit voltage, and then improve electricity conversion.
Brief description of the drawings
Fig. 1 is film solar battery structure schematic diagram in the embodiment of the present application, and (a) is only in preceding electrode layer and semiconductor The structural representation of tunnelling rectification layer is set between layer;(b) for simultaneously between preceding electrode layer and semiconductor layer, semiconductor layer and The structural representation of tunnelling rectification layer is set between dorsum electrode layer;
Fig. 2 is the CdTe solar cell SEM photographs that tunnelling rectification layer is provided with the embodiment of the present application, wherein, a is to cut open Face figure, b are surface topography map;
Fig. 3 is that CdTe thin film solar cell is provided with tunnelling rectification layer in the embodiment of the present application and to be not provided with tunnelling whole The effect diagram of fluid layer, a are the situation for being not provided with tunnelling rectification layer, and b is the situation for setting tunnelling rectification layer;
Fig. 4 is the rectification of CdTe thin film solar cell and the IV curves under tunnelling effect in the embodiment of the present application;
Fig. 5 be photovoltage curve in the embodiment of the present application under the rectification of CdTe thin film solar cell and tunnelling effect with External quantum efficiency curve, a are photovoltage curve map, and b is external quantum efficiency curve map;
Fig. 6 is the preparation method flow chart of thin-film solar cells in the embodiment of the present application.
Embodiment
The thin-film solar cells of the application, as shown in figure 1, setting tunnel on the surface of preceding electrode layer and/or dorsum electrode layer Rectification layer is worn, takes into account rectification and tunneling effect, i.e., while Carrier recombination is reduced, electric charge ensure that by tunnelling current Transport, as shown in Figure 3.The tunnelling rectification layer added in the thin-film solar cells of the application, electronics can be directed through, no Need to burn tunnelling rectification layer, compared with existing passivation layer, rectification effect is more preferable;Also, due to without burning step Suddenly, preparation technology is simpler, and production cost also decreases.
The application is described in further detail below by specific embodiment.Following examples only are entered to advance to the application One step illustrates, should not be construed as the limitation to the application.
Embodiment one
This example is tested using cadmium telluride diaphragm solar battery, and Al is formed using ald on CdTe surfaces2O3 Layer, i.e., the tunnelling rectification layer of this example, tunnelling rectification layer are arranged between semiconductor layer and dorsum electrode layer.
Basic preparation flow using sputtering method as shown in fig. 6, prepare transparent front electrode layer successively on the glass substrate FTO, thickness can be 300nm~1 μm, and this example specifically prepares thickness 500nm transparent electrode layer;Then n-type transition zone is sputtered CdS, thickness can be 100-200nm, and this example is specifically prepared for thickness 145nm n-type transition zone, uses vacuum evaporation deposition CSS Prepare p-type light-absorption layer CdTe thin film, after carry out CdCl successively2The steps such as annealing, nitric acid phosphoric acid NP etchings and copper Cu doping Suddenly, obtaining surface has the semiconductor layer of the film of dangling bonds, i.e. this example;Then atomic layer deposition is being utilized in semiconductor layer surface Product forms Al2O3Layer, i.e. the tunnelling rectification layer of this example, ald temperature are 120 DEG C, background vacuum pressure 300mTorr.With The lower continuous process of four steps forms a complete deposition cycle:(1) the trimethyl aluminium TMA of gas phase is carried along into by high-purity carrier gas Reative cell, saturation adsorption reaction occurs on CdTe surfaces, and high-purity carrier gas of this example is more than 99.99% Ar or N using purity2, Flow is 30sccm;(2) carrier gas purges, and takes unnecessary TMA and reaction residual gas out of reative cell, flushing times 25s;(3) gas The water H of phase2O is carried along into reative cell by high-purity carrier gas, is chemically reacted with the TMA of step (1) absorption, generates Al2O3Layer; (4) carrier gas purges, by unnecessary H2O and reaction residual gas take reative cell, flushing times 25s out of.So move in circles, Zhi Daochen Product goes out the Al that thickness is 0.5nm2O3Layer, that is, obtain the tunnelling rectification layer of this example;It is thick in tunnelling rectification layer surface vapor deposition 40nm Au electrodes, i.e. dorsum electrode layer, hereafter carry out 200 DEG C of annealing sintering;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, as a result as shown in Fig. 2 its profile As shown in a in Fig. 2, prepared CdTe crystal grain is bigger, and each interface is compact and complete;Surface topography is as shown in b in Fig. 2, as a result It has been shown that, in one layer of Al of CdTe layer surface uniform deposition2O3Layer, does not influence surface topography.Fig. 4 current-voltage test result is said The bright purpose that ballast and tunnelling can be realized through transpassivation rectification layer.
By intensity modulated photovoltaic spectrum (IMVS) test, contrast increase rectification tunnel layer and not increased sample, really Determine the contrast of battery minority carrier lifetime and improve more than 10%, the surface recombination of the raising explanation carrier of minority carrier lifetime Reduce, so as to improve battery efficiency, illustrate that this technique effectively reduces the surface recombination of device carrier.Simulating Under AM1.5 sunshine irradiation, illumination voltage-to-current test is carried out to the thin-film solar cells of this example, light source is ABET public Take charge of production the model solar simulators of Sun 3000, voltage-current curve by Keithley company 2602A type figures source table Test show that for test result as shown in figure 5, Fig. 5 (a) indicates battery efficiency result, Fig. 5 (b) illustrates the original that battery efficiency improves Cause, illustrate there is good passivation effect, as a result show, the battery efficiency of this example improves 10% than not increased sample.Battery is imitated Rate improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), result explanation increase tunnel rectification layer It is effectively improved transporting and receiving for carrier.
Embodiment two
This example is tested using cadmium telluride diaphragm solar battery, and unlike embodiment one, this example tunnels through whole Fluid layer Al2O3Layer is arranged between semiconductor layer and preceding electrode layer.
Transparent electrode layer FTO is prepared using sputtering method successively on the glass substrate, this example thickness can be 300nm~1 μm, This example specifically prepares thickness 500nm transparent electrode layer;Then Al is formed using ald in preceding electrode surface2O3Layer, i.e., The tunnelling rectification layer of this example, specific tunnel layer preparation technology can refer to the detailed process of embodiment one, and tunneling layer thickness is 1nm;Then in sputtering n-type transition zone CdS, thickness can be 100-200nm, and this example is specifically prepared for thickness 145nm n-type transition Layer, using vacuum evaporation deposition CSS prepare p-type light-absorption layer CdTe thin film, after carry out CdCl successively2Annealing, nitric acid phosphoric acid The steps such as NP is etched and copper Cu is adulterated, and the Au electrodes that vapor deposition 40nm is thick, i.e. dorsum electrode layer, hereafter carry out 200 DEG C and move back Burn knot;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in transparent electrode layer FTO surface uniform depositions have one layer of Al2O3Layer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 5%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment three
This example is tested using copper-indium-galliun-selenium film solar cell, mainly in the back of the body electricity of CIGS thin-film solar On the molybdenum Mo of pole cuprous oxide Cu is formed using physical gas-phase deposite method2The tunnelling rectification layer of O layers, i.e. this example;Tunnelling rectification layer It is arranged between semiconductor layer and dorsum electrode layer.
Sputtered in substrate of glass and prepare metallic back electrode layer Mo, this example thickness using sputtering method successively on the glass substrate Can be 500nm~1 μm, this example specifically prepares the metal electrode layer of 1 μm of thickness;Tunnel layer depositing temperature is 200 DEG C, background vacuum Spend for 1.0 × 10-3Below Pa, it is passed through argon Ar and is partly led as reacting gas, (1) substrate as sputter gas, a small amount of oxygen In the presence of the alternating electric field added by radio-frequency power supply, middle electronics vibrates back and forth for body thin film and target, and increase electronics with The collision probability of gas molecule and ionize and produce argon ion Ar+And oxonium ion O2+;(2) Ar is ionized+Bombarded under electric field action Target material surface simultaneously makes Cu atoms with certain energy to substrate motion, in motion process with O2+With reference to, and finally be deposited to lining On bottom, and form Cu2O films, extend the time until depositing the Cu that thickness is 5nm2O layers, that is, obtain the tunnelling rectification of this example Layer, i.e. the tunnelling rectification layer of this example;Then in sputtering p-type light-absorption layer CIGS CIGS, thickness can be 1-2um, and this example is specific It is prepared for thickness 1.5um p-type light-absorption layer;Then in sputtering n-type transition zone CdS, this example thickness is 100-200nm, and this example has Body prepares thickness 200nm n-type transition zone;Then respectively sputter before electrode intrinsic blocking layer intrinsic zinc oxide i-ZnO layers and Electrode layer before Al-Doped ZnO AZO, thickness are respectively 100nm and 500nm, hereafter carry out 300 DEG C of annealing sintering;Obtain this example Thin-film solar cells.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in back electrode molybdenum Mo Surface uniform deposition has one layer of cuprous oxide Cu2O layers.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Example IV
This example is tested using copper-zinc-tin-sulfur CZTS thin-film solar cells, is sunk on CZTS surfaces using electron beam evaporation Product method forms nickel oxide NiOxLayer, i.e., the tunnelling rectification layer of this example, tunnelling rectification layer are arranged on semiconductor layer and dorsum electrode layer Between.
Sputtered in substrate of glass and prepare metallic back electrode layer Mo, this example thickness using sputtering method successively on the glass substrate Can be 500nm~1 μm, this example specifically prepares the metal electrode layer of 1 μm of thickness;Then using electron beam evaporation method in metal electricity Pole layer growth oxidation nickel OxLayer, as the tunnelling rectification layer of this example, specifically used electron beam evaporation NiO powder, in vacuum For 1 × 10-3Below Pa, being passed through the oxygen that purity is 4mol/L makes air pressure increase to 2 × 10-2Pa, by electron beam current adjust to Required evaporation power, evaporation rate 0.1nm/s, extend the time until depositing the NiO that thickness is 5nmxLayer;Then grow P-type light-absorption layer copper-zinc-tin-sulfur CZTS layers:(1) Cu, Zn and Sn by Co-evaporated Deposition in the above-mentioned substrate for being coated with ZnO;(2) Sulphur steam will be passed through by a valve in deposition process;(3) the CZTS films of system are moved back in air atmosphere at a temperature of 570 DEG C Fiery 5min, thickness can be 1-2 μm, and this example is specifically prepared for the p-type light-absorption layer of 1.5 μm of thickness;Then electrode sheet before sputtering respectively Electrode layer before barrier layer intrinsic zinc oxide i-ZnO layers and Al-Doped ZnO AZO is levied, thickness is respectively 100nm and 500nm, Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in dorsum electrode layer Mo Surface uniform deposition has one layer of nickel oxide NiOxLayer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment five
This example is tested using organic thin film solar cell, and metallorganic is utilized in organic film extinction layer surface Chemical vapor deposition MOCVD methods form the tunnelling rectification layer of zinc oxide ZnO layer, i.e. this example, and tunnelling rectification layer, which is arranged on, partly leads Between body layer and dorsum electrode layer.
Transparent electrode layer ITO is prepared using sputtering method successively on the glass substrate, this example thickness can be 300nm~1 μm, This example specifically prepares thickness 500nm transparent electrode layer;Then transparent p-type transition zone is prepared using rotating coating respectively PEDOT:Light-absorption layer is made with PCBM mixed solutions in PSS, and P3HT, and thickness is respectively 50nm and 200nm, and in 150 DEG C of bars Anneal 20min under part, and obtaining surface has the semiconductor layer of the film of organic matter dangling bonds, i.e. this example;Then had using metal Machine thing chemical gas-phase deposition system grows the tunnelling rectification layer of native oxide zinc layers, as this example in metal electrode layer, specifically makes With electron level zinc source DEZn, oxidant H2O, argon gas (Ar) are the flow difference control device of carrier gas, zinc source and oxidant 10sccm and 50sccm, gas pressure in vacuum is stable in deposition process controls at 160 DEG C in 3.0torr, underlayer temperature, extends the time Until depositing the ZnO layer that thickness is 5nm;Then metal fever evaporation coating method AM aluminum metallization Al electrodes are used, thickness 100nm, are obtained Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in semiconductor layer and Uniform deposition has layer of ZnO layer between dorsum electrode layer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment six
This example is tested using perovskite thin film solar cell, and aluminium oxide Al is formed using ald2O3And Silicon oxide sio2The tunnelling rectification layer of composite bed, i.e. this example, tunnelling rectification layer are arranged between semiconductor layer and dorsum electrode layer.
Prepare transparent electrode layer FTO using sputtering method successively on the glass substrate, thickness can be 300nm~1 μm, this example The specific transparent electrode layer for preparing thickness 500nm;Then n-type transition zone titanium oxide TiO is sputtered2, thickness can be 100-200nm, This example is specifically prepared for thickness 150nm n-type transition zone, then distinguishes spin coating lead iodide PbI using two step method of spin coating2With And methyl amine iodine CH3NH3I, obtaining surface has the light-absorption layer of the semiconductive thin film of dangling bonds, i.e. this example;Then in semiconductor Layer surface forms aluminium oxide Al using ald2O3And silicon oxide sio2The tunnelling rectification layer of composite bed, i.e. this example, it is former Sublayer depositing temperature is 120 DEG C, background vacuum pressure 300mTorr.The continuous process of four steps forms a complete deposition below Cycle:(1) the trimethyl aluminium TMA of gas phase is carried along into reative cell by high-purity carrier gas, and saturation adsorption reaction occurs on CdTe surfaces, High-purity carrier gas of this example is more than 99.99% Ar or N using purity2, flow 30sccm;(2) carrier gas purges, will be unnecessary TMA and reaction residual gas take reative cell, flushing times 25s out of;(3) the water H of gas phase2O is carried along into reative cell by high-purity carrier gas, Chemically reacted with the TMA of step (1) absorption, generate Al2O3Layer;(4) carrier gas purges, by unnecessary H2O and reaction residual gas band Go out reative cell, flushing times 25s.So move in circles, until depositing the NiO that thickness is 0.5nmxLayer, that is, obtain this example Tunnelling rectification layer;In the thick Au electrodes of tunnelling rectification layer surface vapor deposition 40nm, i.e. dorsum electrode layer, 200 DEG C are hereafter carried out Annealing sintering;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in semiconductor layer and Uniform deposition has the tunnelling rectification layer of a double-layer structure, i.e. aluminium oxide Al between dorsum electrode layer2O3Layer and silicon oxide sio2Layer is multiple The tunnelling rectification layer of conjunction.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment seven
This example is tested using cadmium telluride diaphragm solar battery, and oxygen is formed using physical vapour deposition (PVD) on CdTe surfaces SiClx SiO2Layer, i.e., the tunnelling rectification layer of this example, tunnelling rectification layer are arranged between semiconductor layer and dorsum electrode layer.
Prepare transparent electrode layer FTO using sputtering method successively on the glass substrate, thickness can be 300nm~1 μm, this example The specific transparent electrode layer for preparing thickness 500nm;Then n-type transition zone CdS is sputtered, thickness can be 100-200nm, and this example is specific Be prepared for thickness 145nm n-type transition zone, using vacuum evaporation deposition CSS prepare p-type light-absorption layer CdTe thin film, after enter successively Row CdCl2The steps such as annealing, nitric acid phosphoric acid NP etchings and copper Cu doping, obtaining surface has the film of dangling bonds, i.e., The semiconductor layer of this example;Then silicon oxide sio is formed using physical vapour deposition (PVD) in semiconductor2Layer, the tunnelling rectification of level this example Layer, tunnel layer depositing temperature are 200 DEG C, and background vacuum pressure is 1.0 × 10-3Below Pa, argon Ar is passed through as sputter gas, (1) substrate is semiconductive thin film with target in the presence of the alternating electric field added by radio-frequency power supply, and middle electronics vibrates back and forth, And increase the collision probability of electronics and gas molecule and ionize and produce argon ion Ar+;(2) Ar is ionized+Target is bombarded under electric field action Material surface simultaneously makes SiO2Deposited to certain energy on substrate, and form SiO2Film, extend the time be until depositing thickness 2nm SiO2Layer, that is, obtain the tunnelling rectification layer of this example;In the thick Au electrodes of tunnelling rectification layer surface vapor deposition 40nm, i.e., Dorsum electrode layer, hereafter carry out 200 DEG C of annealing sintering;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, on CdTe surface Uniform deposition has one layer of SiO2Layer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment eight
This example is tested using cadmium telluride diaphragm solar battery, and oxidation is formed using ald on CdTe surfaces Copper CuOxLayer, i.e., the tunnelling rectification layer of this example, tunnelling rectification layer are arranged between semiconductor layer and dorsum electrode layer.
Prepare transparent electrode layer FTO using sputtering method successively on the glass substrate, thickness can be 300nm~1 μm, this example The specific transparent electrode layer for preparing thickness 500nm;Then n-type transition zone CdS is sputtered, thickness can be 100-200nm, and this example is specific Be prepared for thickness 145nm n-type transition zone, using vacuum evaporation deposition CSS prepare p-type light-absorption layer CdTe thin film, after enter successively Row CdCl2The steps such as annealing, nitric acid phosphoric acid NP etchings and copper Cu doping, obtaining surface has the film of dangling bonds, i.e., The semiconductor layer of this example;Then CuO is being formed using ald in semiconductor layer surfacexLayer, i.e. the tunnelling rectification of this example Layer, ald temperature are 120 DEG C, background vacuum pressure 300mTorr.The continuous process of four steps forms one completely below Deposition cycle:(1) gas phase [Cu (iPr-Me-AMD)]2Reative cell is carried along into by high-purity carrier gas, occurred on CdTe surfaces full And adsorption reaction, high-purity carrier gas of this example are more than 99.99% Ar or N using purity2, flow 30sccm;(2) carrier gas is blown Wash, by it is unnecessary [Cu (iPr-Me-AMD)]2Reative cell, flushing times 25s are taken out of with reaction residual gas;(3) the water H of gas phase2O Reative cell is carried along into by high-purity carrier gas, with step (1) absorption [Cu (iPr-Me-AMD)]2Chemically react, generate CuOx Layer;(4) carrier gas purges, by unnecessary H2O and reaction residual gas take reative cell, flushing times 25s out of.So move in circles, directly To deposit thickness be 0.5nm CuOxLayer, that is, obtain the tunnelling rectification layer of this example;In tunnelling rectification layer surface vapor deposition Au electrodes thick 40nm, i.e. dorsum electrode layer, hereafter carry out 200 DEG C of annealing sintering;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, on CdTe surface Uniform deposition has one layer of cupric oxide CuOxLayer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment nine
This example is tested using cadmium telluride diaphragm solar battery, and Cu is formed using spin-coating method on CdTe surfacesxS layers, I.e. the tunnelling rectification layer of this example, tunnelling rectification layer are arranged between semiconductor layer and dorsum electrode layer.
Prepare thickness 500nm transparent electrode layer using sputtering method successively on the glass substrate;Then n-type transition is sputtered Layer CdS, thickness can be 100-200nm, and this example is specifically prepared for thickness 145nm n-type transition zone, uses vacuum evaporation deposition CSS prepares p-type light-absorption layer CdTe thin film, carries out CdCl2Annealing obtains the semiconductor layer of this example;By the CuCl of special ratios2 Be dissolved in configuration precursor liquid in the solvent (DMF or DMSO) of specified quantitative with sulphur source (thiocarbamide or thioacetamide), using spin-coating method and Hot plate processing obtains CuxThe tunnelling rectification layer of S layers, i.e. this example, spin coating rotating speed are 3000rpm, spin-coating time 30s, at hot plate It is 200 DEG C to manage temperature, processing time 5min.In the thick Au electrodes of tunnelling rectification layer surface vapor deposition 40nm, i.e. back electrode Layer, hereafter carry out 200 DEG C of annealing sintering;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, on CdTe surface Uniform deposition has one layer of CuxS layers.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment ten
This example is tested using CdTe thin film solar cell, and Zn is deposited with immersion method on FTO transparent conducting glass1-x- yCdxCuyS electrically conducting transparent Window layers, form hetero-junctions by subsequent treatment and CdTe and be prepared into photoelectric transformation efficiency Solar cell device.
First on the FTO Jing Guo cleaning treatment the Zn that a layer thickness is 100~200nm is prepared with immersion method1-x- yCdxCuyS transparency conducting layers, then utilize the CdTe extinctions for entering Space Sublimation method on previous transparency conducting layer and being deposited about 5 μ m-thicks Layer.Carry out CdCl successively afterwards2Processing, nitric acid-phosphoric acid NP etching and Cu/Au back electrodes evaporation, so as to obtain the glass of this example/ SnO2:F/Zn1-x-yCdxCuyThe thin film solar cell of S/CdTe/Cu-Au back electrodes.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in FTO electrically conducting transparents The surface uniform deposition of glass has one layer of Zn1-x-yCdxCuyS layers.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Embodiment 11
This example is tested using organic thin film solar cell, and titanium dioxide TiO is formed using solution spin coating2Layer, i.e., The tunnelling rectification layer of this example, tunnelling rectification layer are arranged between semiconductor layer and FTO electrode layers.
Specifically prepare thickness 500nm transparent electrode layer using sputtering method this example successively on the glass substrate;Then exist Spin coating prepares TiO in FTO substrates2Layer, thickness can be 0.1-50nm, and this example is specifically prepared for 5nm thickness tunnelling rectification layers, use Solution spin-coating method is prepared for P3HT:PCBM is the film of active layer material, is then evaporated in vacuo 10nm MoO successively3And 120nm Ag, carry out 150 DEG C of annealings;Obtain the thin-film solar cells of this example.
The thin-film solar cells prepared using electron-microscope scanning to this example is observed, and is as a result shown, in FTO electrode layers Surface uniform deposition has layer of titanium dioxide TiO2Layer.
By intensity modulated photovoltaic spectrum (IMVS) test, determine that battery minority carrier lifetime improves more than 10%, Illustrate that this technique effectively reduces the surface recombination of device carrier.Under simulation AM1.5 sunshine irradiation, to this example Thin-film solar cells carries out illumination voltage-to-current test, and light source is the model sun optical modes of Sun 3000 of ABET companies production Intend device, voltage-current curve show that test result is shown, this example by the 2602A type figures source table test of Keithley company Battery efficiency improves 10%.Battery efficiency improves the raising for being mainly derived from open-circuit voltage (Voc) and fill factor, curve factor (FF), should As a result explanation increase tunnel rectification layer is effectively improved transporting and receiving for carrier.
Above content is to combine the further description that specific embodiment is made to the application, it is impossible to assert this Shen Specific implementation please is confined to these explanations.For the application person of an ordinary skill in the technical field, do not taking off On the premise of conceiving from the application, some simple deduction or replace can also be made, should all be considered as belonging to the protection of the application Scope.

Claims (10)

1. a kind of thin-film solar cells, including preceding electrode layer, semiconductor layer and dorsum electrode layer, it is characterised in that:Also include tunnel Rectification layer is worn, the tunnelling rectification layer is arranged between the preceding electrode layer and semiconductor layer, or tunnelling rectification layer is arranged at Between the semiconductor layer and dorsum electrode layer, or tunnelling rectification layer simultaneously be arranged at before between electrode layer and semiconductor layer, with And between semiconductor layer and dorsum electrode layer;
The tunnelling rectification layer is sandwich construction, every layer of material in the sandwich construction of tunnelling rectification layer is metal oxide, At least one of metal nitride, metal sulfide, metal fluoride;
The thin-film solar cells is cadmium telluride diaphragm solar battery, copper-indium-galliun-selenium film solar cell, copper zinc selenium sulfur At least one of thin-film solar cells, Ca-Ti ore type thin-film solar cells and organic thin film solar cell.
2. thin-film solar cells according to claim 1, it is characterised in that:The metal oxide is aluminum oxide, oxygen At least one of SiClx, zinc oxide, titanium oxide, nickel oxide, stannous oxide, cuprous oxide, cupric oxide, hafnium oxide, zirconium oxide.
3. thin-film solar cells according to claim 1, it is characterised in that:The metal nitride is aluminium nitride, nitrogen At least one of SiClx.
4. thin-film solar cells according to claim 1, it is characterised in that:The metal sulfide is copper sulfide, sulphur Change at least one of cuprous, copper aluminium sulphur, zinc cadmium copper sulphur.
5. thin-film solar cells according to claim 1, it is characterised in that:The metal fluoride is calcirm-fluoride, fluorine Change at least one of sodium.
6. thin-film solar cells according to claim 1, it is characterised in that:The thickness of the tunnelling rectification layer is 0.1nm-50nm。
7. thin-film solar cells according to claim 1, it is characterised in that:The thickness of the tunnelling rectification layer is 0.5nm-20nm。
8. the preparation method of the thin-film solar cells according to claim any one of 1-7, it is characterised in that:The tunnelling Rectification layer uses at least one in ald, physical vapour deposition (PVD), pulsed laser deposition, chemical vapor deposition and spin-coating method It is prepared by kind method.
9. thin-film solar cells prepared by preparation method according to claim 8, it is characterised in that:The tunnelling rectification The metal oxide layer that layer is prepared for ald, the metal oxide layer is specially alumina layer, nickel oxide layer, copper oxide Or titanium oxide layer, the thickness of the metal oxide layer is 0.1nm-50nm.
10. thin-film solar cells prepared by preparation method according to claim 8, it is characterised in that:The tunnelling is whole Fluid layer is copper sulfide layer or sulphur copper cadmium layer prepared by spin-coating method, and the thickness of copper sulfide layer or sulphur copper the cadmium layer is 0.1nm- 50nm。
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